Category Archives: Product Catalog

China Best Sales High Precision Standard Sprockets with ISO Certification for Conveyor and Auto Parts

Product Description

 

Product Description

A taper bushing sprocket is a common sprocket that differs from a normal sprocket in its nested tapered bushing for easy installation and removal. It adopts a tapered bushing to keep the chain in a stable position, thereby improving the transmission efficiency and wear resistance of the sprocket.

Product Parameters

 

product high precision Taper Bushing Sprocket
bore pilot bore ,taper bore , finished bore and special bore 
material stainless steal / steel / iron / brass / bronze / aluminum /as requirement
surface treatment Oxide black, Galvanized, Nickel plated, Chrome plated, Sandblasting, Painted and so on
heat treatment High frequency quenching and so on
processing CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly
certificate  ISO 9001 ,  SGS
products available gear , sprocket , timing pulley , v-belt pulley , coupling , shaft , expansion sleeve ,taper bushing
package  brown paper ,oiled paper , carton box ,wooden box ,as requirement
advantage Quality first Service superior , Advanced equipment,Experienced workers,Perfect testing equipment
lead time within 15 days samples. 30-45days offcial order 

 

workshop & equipment

 

Application Field

 

Our Advantages

 

1  . Prioritized Quality          
2  .Integrity-based Management
3  .Service Orientation
4  .150+  advanced equipment
5  .10000+  square meter  factory area
6  .200+ outstanding employees  
7  .90% employees have more than 10 year- working   experience in our factory
8  .36 technical staff
9  .certificate  ISO 9001 , SGS

10  . Customization support

11   .After-sales support

 

Production process

 

 

shipping

 

sample orders delivery time:
10-15 working days  as usual
15-20 working days  in busy season

large order leading time :
30-40 working days as usual
 

 

FAQ

1. why should you buy products from us not from other suppliers?
We are a decade year-experience manufacturer on making the gear, specializing in manufacturing varieties of gears, such as helical gear ,bevel gear ,spur gear and grinding gear, gear shaft, timing pulley, rack, , timing pulley and other transmission parts .

2. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese

3. how can we guarantee quality?
1 .Always a pre-production sample before mass production;
2 .Always final Inspection before shipment;   
3 .We have high-precision CNC gear grinding machine, high-speed CNC gear hobbing machine, CNC gear shaping machine, CNC lathe, CNC machining center, various grinding machines, universal gear measuring instrument, heat treatment and other advanced processing equipment. 
4 . We have a group of experienced technical workers, more than 90% of the workers have more than 10 years of work experience in this factory, can accurately control the manufacturing of products and customer needs. We regularly train our employees to ensure that we can produce high-precision and high-quality products that are more in line with our customers’ needs.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

conveyor sprocket

Conveyor Sprockets in High-Load and High-Speed Conveyor Systems

Yes, conveyor sprockets can be used in high-load and high-speed conveyor systems. The design and construction of conveyor sprockets are critical factors in ensuring their performance under such demanding conditions.

High-Load Applications: Conveyor systems that handle heavy loads require sprockets made from durable materials with high load-carrying capacities. Steel and cast iron sprockets are commonly used in high-load applications due to their strength and resilience. For extreme loads, special alloy sprockets may be used to enhance load-carrying capabilities.

High-Speed Applications: In high-speed conveyor systems, sprocket rotational speed becomes a crucial consideration. The sprocket’s material, design, and balance are vital to prevent vibration, noise, and premature wear. Sprockets made from materials with excellent heat dissipation properties, such as steel or alloy, are preferred for high-speed applications.

Lubrication and Maintenance: Proper lubrication and regular maintenance are essential for conveyor sprockets in high-load and high-speed systems. Adequate lubrication reduces friction, wear, and heat generation, thereby extending the sprockets’ lifespan. Regular inspections help identify any signs of wear or damage, allowing for timely replacement and preventing costly breakdowns.

When using conveyor sprockets in high-load and high-speed systems, it’s crucial to consider factors such as the load requirements, rotational speed, material properties, and maintenance schedule to ensure reliable and efficient conveyor operation.

conveyor sprocket

How do I identify the signs of wear and fatigue in conveyor sprockets, and when should they be replaced?

Identifying signs of wear and fatigue in conveyor sprockets is crucial to ensure safe and efficient conveyor operation. Here are some common indicators that sprockets may need to be replaced:

  • 1. **Tooth Wear:** Examine the teeth of the sprockets regularly. If you notice a significant reduction in tooth height or sharpness, it indicates wear. Worn teeth can cause chain or belt slippage, leading to inefficient conveyor operation.
  • 2. **Deformed or Damaged Teeth:** Look for any signs of deformation, chipping, or cracking on the sprocket teeth. Damaged teeth can lead to chain or belt skipping and may cause damage to the entire conveyor system.
  • 3. **Chain or Belt Skipping:** If you observe the chain or belt skipping or jumping off the sprocket during operation, it is a clear sign of sprocket wear or misalignment.
  • 4. **Excessive Noise:** Unusual noise during conveyor operation, such as grinding or rattling, may indicate sprocket wear or misalignment.
  • 5. **Excessive Vibration:** Excessive vibration in the conveyor system can be a result of worn sprockets, causing the chain or belt to operate unevenly.
  • 6. **Visible Cracks or Breaks:** Inspect the sprockets for any visible cracks or breaks. Cracked or broken sprockets can lead to sudden failure and pose safety hazards.

Regular maintenance and inspection are essential to identify these signs early. Depending on the severity of wear and the level of usage, sprockets may need to be replaced when any of these signs are detected. Timely replacement of worn sprockets can prevent costly downtime, reduce the risk of conveyor failure, and extend the overall lifespan of the conveyor system.

conveyor sprocket

Eco-Friendly Materials Used for Manufacturing Conveyor Sprockets

Yes, there are several eco-friendly materials used for manufacturing conveyor sprockets. As environmental concerns continue to grow, industries are increasingly focusing on sustainable and green manufacturing practices. Some of the eco-friendly materials used for conveyor sprockets include:

  • 1. Recycled Steel: Steel is a common material for conveyor sprockets, and using recycled steel helps reduce the demand for virgin steel production and lowers the carbon footprint.
  • 2. Cast Iron: Cast iron sprockets can also be considered eco-friendly as cast iron is a durable and long-lasting material that requires less frequent replacements, reducing waste generation.
  • 3. Non-Toxic Coatings: Some manufacturers use non-toxic and environmentally friendly coatings on sprockets to protect them from corrosion without harming the environment.
  • 4. Biodegradable Plastics: In certain applications, biodegradable plastics may be used as a material for sprockets, offering an eco-friendly alternative to conventional plastics.
  • 5. Sustainable Manufacturing Processes: Apart from material choices, eco-friendly conveyor sprockets can be produced using sustainable manufacturing practices that aim to minimize energy consumption and waste generation.

When selecting conveyor sprockets, it’s essential to inquire about the materials used in their construction and opt for those that prioritize sustainability. Choosing eco-friendly materials not only reduces the environmental impact but also promotes a greener and more sustainable industry.

China Best Sales High Precision Standard Sprockets with ISO Certification for Conveyor and Auto Parts  China Best Sales High Precision Standard Sprockets with ISO Certification for Conveyor and Auto Parts
editor by Dream 2024-05-16

China high quality Standard ASA Sprockets Spur Gear Taper Lock Sprocket Pilot Tsubaki Roller Chain Sprocket Kana Conveyor Chain Sprocket Forged Sprocket Casting

Product Description

Product Description

Product Discription:
1. DIN8187 ISO/R 606 and DIN8188 ISO/R606-ANSI B29.1.
2. Simplex / Duplex / Triplex / Multiple.
3.45C steel, Tooth Hardness.
5. Surface: Shot Blasting Natural/Black/Blue/ Nickel plate/ Zinc plate.

Product Advantages:
1. Good quality, surface of sprockets is smooth, shiny and beautiful.
2. Competitive price.
3. Prompt Delivery.
4. Green Product.
5. International Approval

Product Attribute

Product name  Sprocket
 
Surface Treatment Annealing, natural anodization, heat treatment,  polishing, nickel plating, chrome plating, znic plating,Black surface painted etc.
 
Products Available Transmission machinery such as mining machinery, agricultural machinery, engineering machinery, forestry machinery, petrochemical industry, automatic assembly lines, etc
 
material carbon steel,stainless steel, alloy steel
 
Certificate ISO,SGS,DIN,JIS
 
product type European Standard American Standard
 
Port Any sea port or airport in China
 
Brand TV OEM
 
Payment L/C, T/T, D/P, Western Union
 
Package Chain, Plastic Bag, Color Box, Wooden Case. or OEM
 
European standard  03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1

08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3

28A-1-2-3 32A-1-2-3
 

03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1

08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3

28B-1-2-3 32B-1-2-3
 

American standard  25,35,41,40,50,60,80,100,120,140,160,180,200,240

35-2,40-2,50-2,60-2,80-2,100-2,120-2,140-2,160-2,200-2

35-3 ,40-3 ,50-3 ,60-3 ,80-3, 100-3,120-3
 

We also carry out OEM according to your requirements
 

Product Parameters

Recommended Collocation

The chain drive consists of 2 sprockets and an intermediate flexible piece – the chain, which is wound around the 2 wheels. The motion and power between 2 parallel shafts are transmitted by the meshing between the chain and the sprocket, which belongs to the forced transmission with meshing properties. Among them, the most widely used is the roller chain drive.

 

Our Advantages

Company advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.

Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.

With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.

Factory Display

WHY CHOOSE US

Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.

Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets

Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.

100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.
 

FAQ
Q1: What’s your average lead time?
A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate.

Q2: Is your price better than your competitors given the same quality?
A: Definitely YES. We provide the most competitive price in the power transmission industry. If price disparity exists, we’ll be more than happy to do a price match.
Q3: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.

Q4: Can we inspect the goods before shipment?
A: Yes. You or your representative or any third-party inspection party assigned is allowed access to our facility and do the inspection.

Q5: What kind of payment method is acceptable for your mill?
A: We’re flexible. We take T/T, L/C, or any other online payment methods so long as it’s applicable for you.

Q6: What if I have any other questions?
A: Whenever in doubt, you’re always encouraged to consult our sales associate any time – They will help you to your satisfaction.
 

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Application: Machinery
Hardness: Hardened Tooth Surface
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

conveyor sprocket

Can I Use a Chain or Belt Drive System with Conveyor Sprockets?

Yes, conveyor sprockets are commonly used in conjunction with both chain and belt drive systems in various conveyor applications. The choice between using a chain or a belt drive system depends on several factors, including the specific conveyor requirements, load capacity, speed, and the type of material being transported.

Chain Drive System: Conveyor sprockets are widely used with chain drive systems in heavy-duty applications and when the material being conveyed is bulky or abrasive. The sprockets have specially designed teeth that mesh with the chain links, providing a positive drive system that ensures reliable and efficient material movement. Chain drive systems are known for their high load-carrying capacity and are often used in industries such as mining, construction, and manufacturing.

Belt Drive System: Conveyor sprockets can also be used with belt drive systems, where they act as the driving mechanism for the conveyor belt. In this setup, the sprockets have grooves or teeth that match the profile of the conveyor belt, allowing for smooth and continuous movement. Belt drive systems are commonly used for conveying lighter materials over longer distances and are found in industries such as food processing, packaging, and logistics.

Hybrid Drive Systems: Some conveyor systems may utilize a combination of chain and belt drive systems with conveyor sprockets to achieve specific performance requirements. For instance, a conveyor might use a chain drive system at the beginning of the process to handle heavy loads and then transition to a belt drive system for smoother movement at later stages.

When considering whether to use a chain or belt drive system with conveyor sprockets, it’s essential to assess the application’s needs, including the load capacity, speed, environmental conditions, maintenance requirements, and overall system efficiency. Additionally, selecting the appropriate chain or belt material, as well as the right sprocket size and configuration, is crucial for achieving optimal conveyor performance and longevity.

conveyor sprocket

How do I prevent chain slippage and skipping issues with conveyor sprockets?

Chain slippage and skipping issues with conveyor sprockets can lead to disruptions in the conveyor system’s operation and negatively impact productivity. To prevent these problems, consider the following measures:

  • Proper Chain Tension: Ensuring the chain is appropriately tensioned is crucial. Too much tension can cause excessive wear, while too little tension can lead to chain slippage. Regularly check and adjust the chain tension to the manufacturer’s recommended specifications.
  • Correct Sprocket Alignment: Misaligned sprockets can cause the chain to ride up on the teeth and result in skipping. Check and align the sprockets to be in the same plane and parallel to the conveyor frame.
  • Regular Maintenance: Implement a routine maintenance schedule to inspect and clean the sprockets and chains. Remove any debris or buildup that can cause chain slippage.
  • Proper Lubrication: Lubrication is essential to reduce friction between the chain and sprockets. Use the appropriate lubricant and apply it regularly to ensure smooth operation and minimize wear.
  • Quality Sprockets: Invest in high-quality conveyor sprockets made from durable materials. Inferior sprockets can wear out quickly, leading to chain slippage and other issues.
  • Chain Maintenance: Regularly inspect the chain for signs of wear, elongation, or damaged links. Replace any damaged or worn-out chain sections promptly.
  • Proper Loading: Avoid overloading the conveyor, as excessive loads can put additional strain on the chain and sprockets, leading to slippage.

By implementing these preventive measures and conducting regular maintenance, you can significantly reduce the risk of chain slippage and skipping issues with conveyor sprockets, ensuring smooth and reliable conveyor system operation.

conveyor sprocket

Types of Conveyor Sprockets Used in Various Conveyor Systems

Conveyor sprockets come in various types and configurations to suit different types of conveyor systems and applications. Some of the common types of conveyor sprockets include:

  • Single Strand Sprockets: These sprockets are used in conveyor systems with a single strand of chain or belt. They have teeth on one side to engage with the chain or belt and transmit power for material movement.
  • Double Strand Sprockets: Double strand sprockets are designed for conveyor systems with two parallel strands of chain or belts. They have teeth on both sides to engage with each strand and ensure synchronous movement of the conveyor.
  • Multiplex Sprockets: Multiplex sprockets are used in conveyor systems with multiple strands of chain or belts running in parallel. They are designed to accommodate and engage with several strands at once for efficient power transmission.
  • Tapered Bore Sprockets: These sprockets have a tapered bore that allows for easy installation and removal from the conveyor shaft. The taper helps create a tight fit, ensuring secure power transmission.
  • Split Sprockets: Split sprockets consist of two halves that can be separated and installed around the conveyor shaft without the need to disassemble the entire conveyor system. This design facilitates quick and easy maintenance and replacement.
  • Idler Sprockets: Idler sprockets do not transmit power; instead, they help guide and support the chain or belt in certain conveyor configurations. They are used to maintain proper tension and alignment in the conveyor system.
  • Plastic Conveyor Sprockets: These sprockets are made from plastic materials, such as polyethylene or nylon. They are lightweight, corrosion-resistant, and ideal for applications where metal sprockets may not be suitable.
  • Stainless Steel Conveyor Sprockets: Stainless steel sprockets offer excellent corrosion resistance and are well-suited for applications in wet or harsh environments.
  • Flame or Induction-Hardened Sprockets: These sprockets undergo a heat treatment process to increase their surface hardness and wear resistance, making them suitable for high-wear applications.

The choice of conveyor sprocket type depends on factors such as the conveyor system design, load capacity, speed, environmental conditions, and the type of chain or belt used. Selecting the appropriate sprocket type is essential to ensure efficient and reliable operation of the conveyor system.

In summary, conveyor sprockets are available in various types to meet the diverse requirements of different conveyor systems and industries.

China high quality Standard ASA Sprockets Spur Gear Taper Lock Sprocket Pilot Tsubaki Roller Chain Sprocket Kana Conveyor Chain Sprocket Forged Sprocket Casting  China high quality Standard ASA Sprockets Spur Gear Taper Lock Sprocket Pilot Tsubaki Roller Chain Sprocket Kana Conveyor Chain Sprocket Forged Sprocket Casting
editor by Dream 2024-05-16

China factory America, Kana, Europe, ANSI Standard or Made to Order Sprockets for Roller Chain and Conveyor Chain

Product Description

America, Kana, Europe, ANSI Standard or Made to Order Sprockets for Roller Chain and Conveyor Chain

Product Description

1. Produce strictly in accordance with standard dimension
2. Material: 1045 Steel / Alloy Steel / Stainless Steel 304 & 316 
3. Standard: ANSI, DIN, JINS, ISO, KANA,Standard America or customer’s drawing
4. Pilot bore, finished bore, taper bore and special bore. 
5. Bright surface / high precision / Blacking /Electrophoretic-Coated
6. Advanced heat treatment and surface treatment craft
7. Best quality and competitive price. 
8. Welcome OEM / ODM 
9. Processing Equipment: Hobbing machine, Slotting machine, CNC lathes and other equipment.
10. Sprocket Models: Contains special sprocket according to customer’s drawings, standard sprocket (American standard and metric).

Detailed Photos

View more products,please click here…
 

Company Profile

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Application: Machinery, Agricultural Machinery, Industry
Hardness: Hardness
40: 1/2"
50: 5/8"
60: 3/4"
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor sprocket

Conveyor Sprockets in High-Load and High-Speed Conveyor Systems

Yes, conveyor sprockets can be used in high-load and high-speed conveyor systems. The design and construction of conveyor sprockets are critical factors in ensuring their performance under such demanding conditions.

High-Load Applications: Conveyor systems that handle heavy loads require sprockets made from durable materials with high load-carrying capacities. Steel and cast iron sprockets are commonly used in high-load applications due to their strength and resilience. For extreme loads, special alloy sprockets may be used to enhance load-carrying capabilities.

High-Speed Applications: In high-speed conveyor systems, sprocket rotational speed becomes a crucial consideration. The sprocket’s material, design, and balance are vital to prevent vibration, noise, and premature wear. Sprockets made from materials with excellent heat dissipation properties, such as steel or alloy, are preferred for high-speed applications.

Lubrication and Maintenance: Proper lubrication and regular maintenance are essential for conveyor sprockets in high-load and high-speed systems. Adequate lubrication reduces friction, wear, and heat generation, thereby extending the sprockets’ lifespan. Regular inspections help identify any signs of wear or damage, allowing for timely replacement and preventing costly breakdowns.

When using conveyor sprockets in high-load and high-speed systems, it’s crucial to consider factors such as the load requirements, rotational speed, material properties, and maintenance schedule to ensure reliable and efficient conveyor operation.

conveyor sprocket

How do I identify the signs of wear and fatigue in conveyor sprockets, and when should they be replaced?

Identifying signs of wear and fatigue in conveyor sprockets is crucial to ensure safe and efficient conveyor operation. Here are some common indicators that sprockets may need to be replaced:

  • 1. **Tooth Wear:** Examine the teeth of the sprockets regularly. If you notice a significant reduction in tooth height or sharpness, it indicates wear. Worn teeth can cause chain or belt slippage, leading to inefficient conveyor operation.
  • 2. **Deformed or Damaged Teeth:** Look for any signs of deformation, chipping, or cracking on the sprocket teeth. Damaged teeth can lead to chain or belt skipping and may cause damage to the entire conveyor system.
  • 3. **Chain or Belt Skipping:** If you observe the chain or belt skipping or jumping off the sprocket during operation, it is a clear sign of sprocket wear or misalignment.
  • 4. **Excessive Noise:** Unusual noise during conveyor operation, such as grinding or rattling, may indicate sprocket wear or misalignment.
  • 5. **Excessive Vibration:** Excessive vibration in the conveyor system can be a result of worn sprockets, causing the chain or belt to operate unevenly.
  • 6. **Visible Cracks or Breaks:** Inspect the sprockets for any visible cracks or breaks. Cracked or broken sprockets can lead to sudden failure and pose safety hazards.

Regular maintenance and inspection are essential to identify these signs early. Depending on the severity of wear and the level of usage, sprockets may need to be replaced when any of these signs are detected. Timely replacement of worn sprockets can prevent costly downtime, reduce the risk of conveyor failure, and extend the overall lifespan of the conveyor system.

conveyor sprocket

Inspecting and Maintaining Conveyor Sprockets for Smooth Operation

To ensure smooth operation and prolong the lifespan of conveyor sprockets, regular inspections and maintenance are essential. The frequency of inspections and maintenance will depend on several factors, including the operating conditions, the type of conveyor system, and the workload. However, the following general guidelines can be followed:

  • Regular Visual Inspections: Perform visual inspections of the conveyor sprockets at least once a week. Check for signs of wear, damage, or debris accumulation that could affect the sprocket’s performance.
  • Lubrication: Lubricate the conveyor sprockets regularly, as recommended by the manufacturer. Proper lubrication reduces friction and wear, ensuring smooth operation.
  • Tension Adjustment: Check and adjust the tension of the conveyor chain or belt to the manufacturer’s specifications. Proper tension is crucial for efficient power transmission and to prevent excessive wear on the sprockets.
  • Cleanliness: Keep the conveyor system clean and free from debris that may interfere with the sprocket’s movement. Regularly clean the sprockets to prevent material buildup.
  • Inspect Teeth and Bore: Pay close attention to the teeth of the sprockets and the bore area. If the teeth are worn down, bent, or have significant damage, it’s time to replace the sprocket.
  • Check Alignment: Ensure that the conveyor sprockets are properly aligned with the chain or belt. Misalignment can cause premature wear and damage.
  • Inspect Chain or Belt: Along with the sprockets, inspect the conveyor chain or belt for signs of wear or damage. Replace any worn-out chains or belts to prevent additional stress on the sprockets.
  • Scheduled Maintenance: Establish a scheduled maintenance plan based on the conveyor system’s usage and workload. Regularly perform thorough inspections, cleaning, and lubrication as part of the maintenance routine.

By following these guidelines and implementing a proactive maintenance approach, you can ensure that the conveyor sprockets function smoothly, minimize downtime, and extend the overall lifespan of your conveyor system.

China factory America, Kana, Europe, ANSI Standard or Made to Order Sprockets for Roller Chain and Conveyor Chain  China factory America, Kana, Europe, ANSI Standard or Made to Order Sprockets for Roller Chain and Conveyor Chain
editor by Dream 2024-05-15

China best High Precision Standard Sprockets with ISO Certification for Conveyor and Auto Parts

Product Description

 

Product Description

A taper bushing sprocket is a common sprocket that differs from a normal sprocket in its nested tapered bushing for easy installation and removal. It adopts a tapered bushing to keep the chain in a stable position, thereby improving the transmission efficiency and wear resistance of the sprocket.

Product Parameters

 

product high precision Taper Bushing Sprocket
bore pilot bore ,taper bore , finished bore and special bore 
material stainless steal / steel / iron / brass / bronze / aluminum /as requirement
surface treatment Oxide black, Galvanized, Nickel plated, Chrome plated, Sandblasting, Painted and so on
heat treatment High frequency quenching and so on
processing CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly
certificate  ISO 9001 ,  SGS
products available gear , sprocket , timing pulley , v-belt pulley , coupling , shaft , expansion sleeve ,taper bushing
package  brown paper ,oiled paper , carton box ,wooden box ,as requirement
advantage Quality first Service superior , Advanced equipment,Experienced workers,Perfect testing equipment
lead time within 15 days samples. 30-45days offcial order 

 

workshop & equipment

 

Application Field

 

Our Advantages

 

1  . Prioritized Quality          
2  .Integrity-based Management
3  .Service Orientation
4  .150+  advanced equipment
5  .10000+  square meter  factory area
6  .200+ outstanding employees  
7  .90% employees have more than 10 year- working   experience in our factory
8  .36 technical staff
9  .certificate  ISO 9001 , SGS

10  . Customization support

11   .After-sales support

 

Production process

 

 

shipping

 

sample orders delivery time:
10-15 working days  as usual
15-20 working days  in busy season

large order leading time :
30-40 working days as usual
 

 

FAQ

1. why should you buy products from us not from other suppliers?
We are a decade year-experience manufacturer on making the gear, specializing in manufacturing varieties of gears, such as helical gear ,bevel gear ,spur gear and grinding gear, gear shaft, timing pulley, rack, , timing pulley and other transmission parts .

2. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese

3. how can we guarantee quality?
1 .Always a pre-production sample before mass production;
2 .Always final Inspection before shipment;   
3 .We have high-precision CNC gear grinding machine, high-speed CNC gear hobbing machine, CNC gear shaping machine, CNC lathe, CNC machining center, various grinding machines, universal gear measuring instrument, heat treatment and other advanced processing equipment. 
4 . We have a group of experienced technical workers, more than 90% of the workers have more than 10 years of work experience in this factory, can accurately control the manufacturing of products and customer needs. We regularly train our employees to ensure that we can produce high-precision and high-quality products that are more in line with our customers’ needs.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

conveyor sprocket

Safety Considerations when Working with Conveyor Sprockets

Working with conveyor sprockets involves potential hazards, and it’s crucial to implement proper safety measures to prevent accidents and ensure the well-being of workers. Here are some important safety considerations:

1. Lockout-Tagout (LOTO): Before performing any maintenance or repairs on conveyor systems, ensure proper LOTO procedures are followed. This prevents unexpected startup and movement of the conveyor, which can cause severe injuries.

2. Guarding: Install adequate guards around the conveyor sprockets to prevent accidental contact with moving parts. Guards should be securely in place and not interfere with the conveyor’s operation.

3. Personal Protective Equipment (PPE): Workers handling conveyor sprockets should wear appropriate PPE, including safety glasses, gloves, and steel-toed shoes, to protect against potential hazards.

4. Training: Provide comprehensive training to all personnel involved in operating, maintaining, or troubleshooting conveyor systems. Training should cover safe practices, emergency procedures, and proper use of tools and equipment.

5. Regular Inspections: Conduct routine inspections of conveyor sprockets and chains to identify any signs of wear, misalignment, or damage. Address any issues promptly to prevent safety hazards.

6. Lubrication: Apply lubricants as per the manufacturer’s recommendations to reduce friction and ensure smooth operation. However, ensure that lubricants are applied safely and do not create slippery surfaces.

7. Weight Capacity: Adhere to the weight capacity limits of conveyor systems to avoid overloading, which can lead to sprocket failure and pose safety risks.

8. Hazardous Environments: In hazardous environments, such as those with flammable materials or explosive atmospheres, use specialized conveyor components that comply with safety standards for such conditions.

9. Emergency Stop Buttons: Install easily accessible emergency stop buttons along the conveyor system’s length to immediately halt operation in case of emergencies.

10. Regular Maintenance: Follow a preventive maintenance schedule to keep conveyor sprockets in good condition and reduce the likelihood of sudden failures.

By prioritizing safety and implementing these considerations, you can minimize the risks associated with working with conveyor sprockets and ensure a safe working environment for all personnel.

conveyor sprocket

Can conveyor sprockets be used for vertical conveyor applications?

Yes, conveyor sprockets can be used in vertical conveyor applications. Vertical conveyors, also known as vertical lift conveyors or vertical reciprocating conveyors (VRCs), are designed to move materials or products between different levels in a facility.

In a vertical conveyor system, the conveyor belt or chain travels vertically along a track, carrying the load from one level to another. Conveyor sprockets play a crucial role in guiding and driving the conveyor chain or belt in this vertical movement.

When used in vertical conveyor systems, sprockets are mounted on the conveyor shaft and engage with the chain or belt. As the sprockets rotate, they pull the chain or belt along the vertical path, lifting the materials to the desired level.

It is essential to select the appropriate type of sprockets for vertical conveyor applications. The sprockets must be designed to handle the specific load, speed, and environmental conditions of the vertical conveyor system. Additionally, proper alignment and tensioning of the chain or belt are critical to ensure smooth and reliable operation in vertical conveyors.

In conclusion, conveyor sprockets can be effectively used in vertical conveyor applications, providing an efficient and reliable method for vertical material transportation within a facility.

conveyor sprocket

Working Principle of a Conveyor Sprocket Setup

A conveyor sprocket setup is a crucial component in conveyor systems, enabling the efficient movement of materials along the conveyor line. The working principle involves the interaction between the conveyor sprocket and the conveyor chain or belt.

When the conveyor system is in operation, the sprocket is mounted on a shaft, which is connected to a motor or another source of power. The sprocket’s teeth are precisely designed to match the pitch of the conveyor chain or belt. As the motor rotates the sprocket, the teeth engage with the links of the chain or the surface of the belt.

As the sprocket rotates, it imparts motion to the conveyor chain or belt, pulling the materials being transported along the conveyor path. The engagement between the sprocket and the chain or belt creates a positive drive system, where the sprocket’s teeth prevent any slippage or loss of power during material transfer.

The working principle of the conveyor sprocket setup ensures that the material moves smoothly and consistently, maintaining proper tension and alignment in the conveyor system. Depending on the sprocket’s configuration and the conveyor’s design, the setup may include multiple sprockets, idler sprockets for support, and other components to guide and stabilize the conveyor chain or belt.

In summary, the conveyor sprocket setup’s working principle involves the engagement between the sprocket’s teeth and the conveyor chain or belt, facilitating the smooth and reliable movement of materials along the conveyor line.

China best High Precision Standard Sprockets with ISO Certification for Conveyor and Auto Parts  China best High Precision Standard Sprockets with ISO Certification for Conveyor and Auto Parts
editor by Dream 2024-05-15

China Custom High Precision Standard Sprockets with ISO Certification for Conveyor and Auto Parts

Product Description

 

Product Description

A taper bushing sprocket is a common sprocket that differs from a normal sprocket in its nested tapered bushing for easy installation and removal. It adopts a tapered bushing to keep the chain in a stable position, thereby improving the transmission efficiency and wear resistance of the sprocket.

Product Parameters

 

product high precision Taper Bushing Sprocket
bore pilot bore ,taper bore , finished bore and special bore 
material stainless steal / steel / iron / brass / bronze / aluminum /as requirement
surface treatment Oxide black, Galvanized, Nickel plated, Chrome plated, Sandblasting, Painted and so on
heat treatment High frequency quenching and so on
processing CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly
certificate  ISO 9001 ,  SGS
products available gear , sprocket , timing pulley , v-belt pulley , coupling , shaft , expansion sleeve ,taper bushing
package  brown paper ,oiled paper , carton box ,wooden box ,as requirement
advantage Quality first Service superior , Advanced equipment,Experienced workers,Perfect testing equipment
lead time within 15 days samples. 30-45days offcial order 

 

workshop & equipment

 

Application Field

 

Our Advantages

 

1  . Prioritized Quality          
2  .Integrity-based Management
3  .Service Orientation
4  .150+  advanced equipment
5  .10000+  square meter  factory area
6  .200+ outstanding employees  
7  .90% employees have more than 10 year- working   experience in our factory
8  .36 technical staff
9  .certificate  ISO 9001 , SGS

10  . Customization support

11   .After-sales support

 

Production process

 

 

shipping

 

sample orders delivery time:
10-15 working days  as usual
15-20 working days  in busy season

large order leading time :
30-40 working days as usual
 

 

FAQ

1. why should you buy products from us not from other suppliers?
We are a decade year-experience manufacturer on making the gear, specializing in manufacturing varieties of gears, such as helical gear ,bevel gear ,spur gear and grinding gear, gear shaft, timing pulley, rack, , timing pulley and other transmission parts .

2. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese

3. how can we guarantee quality?
1 .Always a pre-production sample before mass production;
2 .Always final Inspection before shipment;   
3 .We have high-precision CNC gear grinding machine, high-speed CNC gear hobbing machine, CNC gear shaping machine, CNC lathe, CNC machining center, various grinding machines, universal gear measuring instrument, heat treatment and other advanced processing equipment. 
4 . We have a group of experienced technical workers, more than 90% of the workers have more than 10 years of work experience in this factory, can accurately control the manufacturing of products and customer needs. We regularly train our employees to ensure that we can produce high-precision and high-quality products that are more in line with our customers’ needs.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

conveyor sprocket

Troubleshooting Conveyor Sprocket Issues

Conveyor sprockets are critical components in a conveyor system, and issues with them can lead to disruptions in material handling processes. Here are some common problems that may arise with conveyor sprockets and how to troubleshoot them:

  1. Excessive Wear: If the sprocket teeth are showing signs of excessive wear, it may be due to a misalignment issue. Check for misalignment between the sprocket and the conveyor chain or belt. Correct any misalignment and ensure that the sprocket is properly aligned with the conveyor.
  2. Sprocket Teeth Damage: Damage to the sprocket teeth can be caused by foreign objects or debris caught between the chain links and sprocket teeth. Inspect the sprocket regularly for any debris buildup, and clean it if necessary. Additionally, consider implementing measures to prevent foreign objects from entering the conveyor system.
  3. Chain Jumping or Slippage: Chain jumping or slippage can be caused by insufficient tension in the conveyor chain. Check the tension of the chain and adjust it to the recommended specifications provided by the conveyor manufacturer. Also, examine the sprocket teeth for signs of wear or damage that may be contributing to the issue.
  4. Excessive Noise or Vibration: Excessive noise or vibration may indicate misalignment, worn sprocket teeth, or loose mounting. Inspect the sprocket and conveyor components for any signs of wear, misalignment, or damage. Tighten any loose mounting bolts and make necessary adjustments to reduce noise and vibration.
  5. Corrosion or Rust: In humid or corrosive environments, sprockets may be prone to rust and corrosion. Consider using sprockets made from corrosion-resistant materials, such as stainless steel or plastic, in such environments. Regularly inspect and maintain the sprockets to prevent corrosion buildup.

It’s essential to perform routine maintenance and inspections of conveyor sprockets to identify and address potential issues early on. By troubleshooting and resolving problems promptly, you can ensure the smooth and efficient operation of your conveyor system, leading to increased productivity and reduced downtime.

conveyor sprocket

How do I Calculate the Required Torque and Power for a Conveyor Sprocket Setup?

Calculating the required torque and power for a conveyor sprocket setup involves several factors related to the conveyor system’s design, load, and operating conditions. The torque and power requirements are essential to ensure that the conveyor system can efficiently handle the intended load and operate safely.

To calculate the required torque and power, follow these steps:

  1. Identify the Parameters: Gather information about the conveyor system, including the sprocket diameter, the conveyor’s rotational speed, the mass of the conveyed material per unit length, the conveyor’s inclination angle (if applicable), and any other relevant dimensions or operating conditions.
  2. Calculate the Belt or Chain Tension: Determine the tension in the conveyor belt or chain. The belt tension is crucial as it affects the torque required to rotate the sprockets.
  3. Calculate the Torque: Use the formula: Torque (Nm) = Belt Tension (N) * Radius of Sprocket (m)
  4. Account for Efficiency and Safety Factors: Consider efficiency and safety factors to ensure the conveyor can handle the maximum load without overloading the system.
  5. Calculate the Power: Use the formula: Power (W) = Torque (Nm) * Angular Speed of Sprocket (rad/s)

It is essential to ensure that the calculated torque and power values are within the capability of the conveyor’s motor and drive system. Oversizing the motor and drive can lead to unnecessary energy consumption, while undersizing may result in conveyor performance issues or system failures.

Consulting with a qualified engineer or conveyor specialist is recommended to perform the calculations accurately and consider all relevant factors for the specific conveyor sprocket setup.

conveyor sprocket

Replacing Worn-out Conveyor Sprockets

If a conveyor sprocket is worn out or damaged, it is possible to replace it without replacing the entire conveyor chain. Conveyor sprockets can experience wear over time due to the friction and stress of continuous operation. Signs of a worn-out sprocket may include teeth that are significantly worn down, bent, or broken.

To replace a worn-out conveyor sprocket, follow these steps:

  1. Identify the Sprocket Type: Before purchasing a replacement sprocket, identify the specific type and size of the existing sprocket. Note the number of teeth, bore size, and any specific design features.
  2. Remove the Old Sprocket: Shut down the conveyor system and ensure that it is not in operation. Remove any guards or covers that may be obstructing the sprocket. Loosen and remove the set screws or bolts securing the sprocket to the conveyor shaft.
  3. Inspect Other Components: While replacing the sprocket, take the opportunity to inspect other conveyor components, such as the chain or belt, for wear or damage. Replace any worn-out components as needed.
  4. Install the New Sprocket: Position the new sprocket on the conveyor shaft, aligning it properly with the chain or belt. Secure the sprocket in place with the set screws or bolts, ensuring it is firmly attached to the shaft.
  5. Check Alignment: Verify that the new sprocket is correctly aligned with the conveyor chain or belt. Proper alignment is crucial for smooth operation and to prevent premature wear on the new sprocket.
  6. Lubrication: Apply the appropriate lubrication to the new sprocket as recommended by the manufacturer. Proper lubrication reduces friction and wear, extending the sprocket’s lifespan.
  7. Test the Conveyor: Once the new sprocket is installed and all components are reassembled, test the conveyor system to ensure it operates smoothly and without any issues.

Replacing a worn-out conveyor sprocket promptly is essential to prevent further damage to the conveyor system and maintain efficient material handling. Regular inspection and maintenance of conveyor sprockets can help identify wear early on, allowing for timely replacements and preventing costly downtime.

China Custom High Precision Standard Sprockets with ISO Certification for Conveyor and Auto Parts  China Custom High Precision Standard Sprockets with ISO Certification for Conveyor and Auto Parts
editor by Dream 2024-05-14

China manufacturer 15tooth Stainless Steel Single Row Sprockets Conveyor Double Drive Sprocket

Product Description

Product Description

 

Product name Single row sprocket
Customized support OEM
Brand Name UIB
Material Stainless steel
Number of teeth 15
Origin ZheJiang China
Delivery Express  ship by sea ship by air
 Package UIB Package

Packaging & Shipping

 

 

Company Profile

 

 

UIB bearing we supply professional technical support and good sales communication to satisfy users. Through years of accumulation, our company has built a supplier system that can be mastered by ourselves. By integrating resources, we can provide users with the Ultra ideal bearing solutions in the shortest time. Through resource integration, the inventory is given to the most needed customers in the fastest time, and the customer’s demand is met as quickly as possible. Through the rational allocation of resources, customers can get the best bearing solution with the least amount of money. Through resources and management, small batch orders can be accepted, saving costs and reducing capital pressure for customers’ purchases. Provide an efficient solution: after we fully understand the customer’s needs and the quality requirements of the environment for the bearing. We will inform the customer of the model, the order quantity, the material used, the price, the accuracy level, etc. Our business philosophy: CZPT cooperation and sustainable development. Our efforts: to provide customers with the Ultra Ideal Bearing solutions. Currently, our hot products include ball bearings, roller bearings, agriculture bearings, wheel bearings, truck trailer axle bearings, auto parts, construction equipment and agriculture machinery parts. We have got valuable certifications like IATF 16949:2016 under the top strict evaluation from the authority. Truck trailer axle bearing and automotive bearing we can do OEM serivce & after sales market quite capable. We have been cooperating with equipment manufacturer in Agriculture machine, Air compressor, Automotive industry, Motorcycle industry, etc. We are willing to built business relation with you and do hope can do cooperation with new business chance. At the same time, according to our inventory spot resources, we are willing to help bearing dealers by providing faster and more comprehensive services.

UIB bearing is a professional bearing manufacturer, we have been in bearing business since 2571.
Our products include ball bearings, roller bearings, agriculture bearings, wheel bearings, truck
trailer axle bearings, auto parts, construction equipment and agriculture machinery parts.We have got valuable certifications like
IATF 16949:2016 under the top strict evaluation from the authority.

FAQ

1. who are we?
We are based in ZheJiang , China, start from 2015,sell to Eastern Asia(30.00%),Southeast Asia(30.00%),Africa(20.00%),South Asia(2.00%),North America(2.00%),South America(2.00%),Oceania(2.00%),Western Europe(2.00%),Southern Europe(2.00%),Central America(2.00%),Northern Europe(2.00%),Eastern Europe(2.00%),Mid East(2.00%). There are total about 5-10 people in our office.

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3.what can you buy from us?
Auto Bearing, Agriculture Bearing, Bearing Unit, Taper Roller Bearing, Auto Spare Parts

4. why should you buy from us not from other suppliers?
One stop bearing and mechanical customized parts, Designed bearing, Auto Spare Parts OEM ODM bearing service UIB provides Ultra Ideal Bearing Small quantity order available Factory price offer

5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,CIP,FCA,CPT,DEQ,DDP,DDU,Express Delivery,DAF;
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Hindi,Italian

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Application: Machinery
Hardness: Hardened Tooth Surface
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Curved Gear
Material: Cast Steel
Samples:
US$ 5/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor sprocket

Signs of Wear and Tear in Conveyor Sprockets

Conveyor sprockets play a critical role in the smooth operation of a conveyor system. Over time, they can experience wear and tear due to the continuous movement and interaction with the conveyor chain or belt. It’s essential to identify signs of wear early to prevent further damage and maintain the efficiency of the conveyor system. Here are some common signs of wear and tear in conveyor sprockets:

  • Worn Teeth: Check the teeth of the sprocket for signs of wear. Worn teeth may appear shorter or have uneven surfaces compared to new sprockets.
  • Teeth Deformation: Inspect the teeth for any bending or deformation, which can be caused by excessive loads or impacts.
  • Missing Teeth: If any teeth are missing, it’s a clear indication that the sprocket needs replacement.
  • Chain Skipping: If the conveyor chain skips or jumps on the sprocket during operation, it suggests the sprocket is not engaging properly due to wear.
  • Chain Slippage: Excessive wear on the sprocket teeth can lead to chain slippage, resulting in inconsistent movement of materials.
  • Noise and Vibration: Unusual noise and vibration during conveyor operation can indicate sprocket wear or misalignment.
  • Visible Damage: Look for any visible signs of damage, such as cracks, chips, or breaks on the sprocket body or teeth.

Regular inspection of conveyor sprockets is crucial for detecting wear and tear early on. Inspect the sprockets as part of routine maintenance and pay attention to any changes in conveyor performance. If you notice any of the above signs of wear, it’s recommended to replace the sprockets promptly to avoid further damage and potential conveyor system failures.

conveyor sprocket

What are the Temperature Limits for the Operation of Conveyor Sprockets?

The temperature limits for the operation of conveyor sprockets depend on the materials used in their construction and any additional coatings or treatments applied to enhance their performance.

Conveyor sprockets made from common materials like steel or cast iron typically have temperature limits ranging from -20°C to 150°C (-4°F to 302°F). However, for more specialized applications, sprockets made from high-temperature-resistant materials like stainless steel or heat-treated alloys can operate at much higher temperature ranges, typically up to 400°C (752°F) or more.

It is crucial to consider the following factors when determining the appropriate temperature limits for conveyor sprockets:

  • Material Composition: Choose sprocket materials that can withstand the intended operating temperature range. Stainless steel, heat-treated steel, or specialty alloys are suitable choices for high-temperature applications.
  • Coatings and Treatments: Certain coatings or treatments can improve a sprocket’s temperature resistance. For instance, applying heat-resistant coatings or surface treatments can extend the temperature limits of standard sprockets.
  • Lubrication: Ensure that proper lubrication is maintained, especially in high-temperature environments, as it can help reduce friction and prevent premature wear.

It is essential to refer to the manufacturer’s specifications and guidelines for the specific conveyor sprockets being used. This will provide precise information on their temperature limits and any restrictions based on the application and environmental conditions.

Exceeding the temperature limits of conveyor sprockets can lead to accelerated wear, reduced performance, and potential failure, which can disrupt conveyor system operation. Therefore, selecting sprockets that match the required temperature range and conducting regular inspections are vital to ensuring safe and efficient conveyor operation.

conveyor sprocket

Choosing the Right Size and Pitch of Conveyor Sprockets

Choosing the right size and pitch of conveyor sprockets is essential to ensure optimal performance and efficiency in your conveyor system. Here are the steps to guide you through the process:

  1. Identify the Conveyor Chain or Belt Type: Determine whether your conveyor system uses a roller chain, flat-top chain, modular belt, or any other type of chain or belt. Different types of chains or belts have specific requirements for sprocket size and pitch.
  2. Check the Manufacturer’s Specifications: Refer to the conveyor chain or belt manufacturer’s documentation to find the recommended sprocket specifications. This information typically includes the sprocket’s number of teeth, pitch diameter, and bore size.
  3. Calculate the Required Pitch Diameter: The pitch diameter is crucial for maintaining proper chain engagement. It is calculated using the chain’s pitch and the number of teeth on the sprocket. Pitch diameter = (Chain Pitch * Number of Teeth) / π
  4. Consider the Speed Ratio: The speed ratio between the sprockets in the conveyor system affects the chain’s speed and tension. Ensure that the sprocket’s pitch diameter and the speed ratio are suitable for your application.
  5. Account for the Conveyor System’s Load: Consider the weight and load-carrying capacity of the materials being transported on the conveyor. A heavier load may require a larger, more robust sprocket.
  6. Check the Shaft Size: Ensure that the conveyor sprocket’s bore size matches the diameter of your conveyor system’s shaft. Proper shaft fitment is essential for stable and secure sprocket mounting.
  7. Consult with Experts: If you’re unsure about the appropriate sprocket size and pitch for your conveyor system, don’t hesitate to seek advice from conveyor system experts or the sprocket manufacturer.

Choosing the right size and pitch of conveyor sprockets will contribute to the smooth operation and longevity of your conveyor system, minimizing wear and tear and ensuring efficient material handling.

China manufacturer 15tooth Stainless Steel Single Row Sprockets Conveyor Double Drive Sprocket  China manufacturer 15tooth Stainless Steel Single Row Sprockets Conveyor Double Drive Sprocket
editor by Dream 2024-05-14

China Custom Har600 Modular Plastic Belt Conveyor Parts Sprocket with ISO Certificate

Product Description

Har600 Modular Plastic Belt Conveyor Parts Sprocket with ISO Certificate

Brand Name Hairise
Product  name Har600 sprocket
Material Plastic
Inspection Equipments 3D Measure Instrument, CMM,  Spectrum Analyzers,  Electronic balance,  Microscope, Altimeter ,  Calipers,  Micrometer,etc.
Application field Parts are used on vehicles, printing machines, textile machines, electronic machines, etc.
Manufacturing process CNC machining Broaching, Drilling, Milling, Other Machining Services, Rapid Prototyping,
Turning,
QC inspection Make sure 100% inspection before the delivery

Advantages of the CZPT products:
1.this products are convenient to assembly and maintain
2.All color could be available
3.this modular conveyor belt can bear High mechanical strength
4.this modular conveyor belt has Excellent product handling performance
5.these modular conveyor belts are wear resistance and Oil Resistant
6.we are a professional conveyor system manufacturer, our product line contains modular belt, slat top chain, conveyor spare parts, conveyor system.
7.we can provide good after-sale service.
8.every product can be customized 

Application:
Bakery, Dairy, Fruit, and Vegetable
We have extensive experience in developing specialized solutions tailored to the needs of many different Bakery industry segments: bread and bun, fresh pastry (oven and fried pastry), pizza, pasta (fresh and dry), frozen bread, frozen pastry, cookies, and crackers, with our material handling equipment conveyor systems conveyor plastic modular belt conveyor you can get surprised!

Meat Poultry Seafood
With belts and accessories designed to meet the specific needs of fruit and vegetable processing and packaging applications, CZPT is committed to helping customers achieve their operational and business goals.
Hairise continues to develop new and better ways for customers to increase throughput efficiency, improve sanitation, and reduce the costs of belt ownership.
Material handling equipment conveyor systems conveyor plastic modular belt conveyor technology to meet the specific challenges of seafood processors. 

Ready Meals
Ready meal customers who equip their lines with CZPT Industrial plastic slat table top food grade conveyor chain realize many critical benefits, including:
·Reduced sanitation costs and improved food safety
·Improved line efficiency and maintain product alignment
·Reduced unscheduled downtime and reduced labor needs

Mu Jia Automation Technology(ZheJiang ) Co, Ltd.

MuJia is an integrated company engaged in the R&D, manufacture and sale of slat top chain,modular belt,conveyor system and other related components almost 20 years. Insisting on the operation principle of “Quality Based and Service First”, our company has won a high reputation through many years of development. We also cooperate with some CZPT domestic and overseas enterprises.

Our head office located in ZheJiang ,new factory located in ZheJiang province,covers an areas of 15,000 square meter,there are 3 main buildings:office building,conveyor assembly workshop and production workshop.More than 10 machines for producing,many hundreds of item models for meeting customer variety requirements.Our main products are modular belt,slat top chain,flexible chain,conveyor system,comb,rail,sprocket and other conveyor related components.They are widely used in food, soft drink, packaging & manufacturing, tobacco, medicine & chemical, electronics, automobiles and logistics industries.

Our modular belt and conveyor equipments sell to every corners of country, with more than 200 primary agents and 400 special service centers. Besides, we exported to more than 40 countries and regions, such as Africa, Latin America, Southeast Asia, Middle East, Central Asia Europe and America and etc. What’s more, CZPT  was proud to the ZheJiang equity trading custody center successfully Listed since 2008.

At the end of February, 2016, the covers area of 35,00 square CZPT CZPT headquarter Phase II Park was built up and used, which annual production capacity could be 10,000 loaders, modular belt conveyor and 3,000 conveyor systems .

Then the north base of CZPT started siince early December of 2016, can offer 10,000 conveyor, plastic modular belt and 13,000 flexible chains piece year. The factory is located in Haian District, HangZhou City, ZheJiang Province, covers 300,000 square meters.

Orients to “Technologic Innovation, Industrial Upgrade, Managerial Optimization, Brand Leap” business policy, insist on the core value of “Integrity, Studious, Innovation, Courageous, Appreciate”, Hairisebelt will constantly optimize the industrial layout, improve the governance structure, boost the pace of construction, to create a century-old industry CZPT brand.

Q1. Where is your factory located? How can I visit there?
A: All our clients, from home or abroad, are warmly welcomed to visit us. Before you visit our company, we can connect by phone! Our company is located in ZheJiang , China, near the ZheJiang Xihu (West Lake) Dis.ao International Airport. And our factory is in ZheJiang HangZhou, we will arrange cars to there.

Q2. I don’t know what belt I currently use. Can you help me identify my belt?
A: Our online belt identifier can help you narrow down the series and style of your current belt. If you need more specific information on plastic conveyor chain belt parts manufacturers, contact me freely for plastic chains/ belts/ PU/PVC/Rubber belts/ other components and conveyors.

Q3. What can you do If the products were broken?
(1) If goods were broken once you bought from me,I would replace them freely according to the proven photos.
(2) If the goods were broken when you used, we could provide 5 year quality guarantee for plastic conveyor chain belt parts manufacturers under common working environment.

Q4. Does CZPT provide PDF files of products?
A: Yes, in our download center you can find PDF files for a large number of our products.If you can not find what you are looking for, send me your request by email or contact me on Wechat or Whatsapp freely.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Machinery, Agricultural Machinery, Packing
Hardness: Hardened Tooth Surface
Gear Position: Internal Gear
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Material: Nylon
Customization:
Available

|

Customized Request

conveyor sprocket

Best Practices for Cleaning and Maintaining Conveyor Sprockets

Proper cleaning and maintenance of conveyor sprockets are essential to ensure smooth and efficient conveyor operation and to prolong the sprockets’ lifespan. Here are some best practices for cleaning and maintaining conveyor sprockets:

  • Regular Inspection: Conduct regular visual inspections of the sprockets to check for signs of wear, damage, or debris buildup. Identifying potential issues early can help prevent more significant problems down the line.
  • Keep Sprockets Clean: Remove any accumulated dirt, dust, or debris from the sprockets regularly. Use a brush or compressed air to dislodge and remove particles that may affect the sprockets’ performance.
  • Use Suitable Cleaning Solutions: When cleaning conveyor sprockets, use a mild detergent or cleaning solution that is compatible with the sprocket material. Avoid using harsh chemicals that may cause corrosion or damage.
  • Inspect Chain or Belt: While cleaning the sprockets, also inspect the conveyor chain or belt for signs of wear or stretching. Address any issues promptly, as a damaged chain or belt can put additional strain on the sprockets.
  • Tension Adjustment: Ensure that the chain or belt tension is properly adjusted. A slack or overly tight chain can cause premature wear on the sprocket teeth.
  • Lubrication: Apply a suitable lubricant to the sprocket teeth and the chain or belt. Lubrication reduces friction and wear between the moving parts, improving the overall efficiency and extending the sprockets’ life.
  • Monitor Operating Conditions: Be aware of the conveyor’s operating conditions, such as temperature, humidity, and exposure to contaminants. Extreme conditions may require more frequent cleaning and maintenance.
  • Replace Worn Sprockets: If a sprocket shows significant signs of wear, such as teeth being noticeably shorter or worn out, it’s essential to replace it promptly. Using worn sprockets can lead to chain slippage, poor conveyor performance, and potential damage to other components.
  • Train Maintenance Staff: Train maintenance personnel on proper cleaning and maintenance procedures for conveyor sprockets. Regular maintenance checks should be part of the standard maintenance schedule.

By following these best practices, you can ensure that your conveyor sprockets remain in good condition, maximizing the conveyor system’s efficiency and minimizing the risk of unexpected breakdowns or downtime.

conveyor sprocket

Can conveyor sprockets be used for vertical conveyor applications?

Yes, conveyor sprockets can be used in vertical conveyor applications. Vertical conveyors, also known as vertical lift conveyors or vertical reciprocating conveyors (VRCs), are designed to move materials or products between different levels in a facility.

In a vertical conveyor system, the conveyor belt or chain travels vertically along a track, carrying the load from one level to another. Conveyor sprockets play a crucial role in guiding and driving the conveyor chain or belt in this vertical movement.

When used in vertical conveyor systems, sprockets are mounted on the conveyor shaft and engage with the chain or belt. As the sprockets rotate, they pull the chain or belt along the vertical path, lifting the materials to the desired level.

It is essential to select the appropriate type of sprockets for vertical conveyor applications. The sprockets must be designed to handle the specific load, speed, and environmental conditions of the vertical conveyor system. Additionally, proper alignment and tensioning of the chain or belt are critical to ensure smooth and reliable operation in vertical conveyors.

In conclusion, conveyor sprockets can be effectively used in vertical conveyor applications, providing an efficient and reliable method for vertical material transportation within a facility.

conveyor sprocket

How Do Conveyor Sprockets Interact with the Conveyor Chain or Belt?

Conveyor sprockets interact with the conveyor chain or belt through the engagement of their teeth with the gaps or links of the chain or the surface of the belt. The interaction between the sprockets and the chain/belt is a critical aspect of the conveyor system’s operation, as it determines how the power is transmitted and the movement of materials along the conveyor path.

The process of interaction between the conveyor sprockets and the chain/belt can be described as follows:

  • Chain Engagement: In chain conveyor systems, the teeth of the sprocket mesh with the gaps or links of the conveyor chain. As the sprocket rotates, it pulls the chain along with it, causing the conveyor chain to move and carry materials along the conveyor path.
  • Belt Friction: In belt conveyor systems, the conveyor belt makes direct contact with the surface of the sprocket. The friction between the belt and the sprocket surface allows the sprocket to drive the belt and move materials on the conveyor.
  • Positive Power Transmission: The engagement between the sprockets and the chain/belt provides positive power transmission, meaning there is no slippage between the sprockets and the conveyor components. This ensures efficient and reliable movement of materials without any loss of power.
  • Tensioning: The interaction between the sprockets and the chain/belt helps to maintain proper tension in the conveyor system. Tension is crucial to prevent slack in the chain/belt and to ensure smooth and consistent material handling.
  • Directional Control: The design and arrangement of the sprockets and the chain/belt determine the direction of material movement on the conveyor. By using different sprocket configurations, the conveyor system can be designed to move materials in various directions along the conveyor path.

It’s important to note that proper alignment and tensioning of the conveyor sprockets and the chain/belt are essential for optimal performance and longevity of the conveyor system. Misalignment or improper tension can lead to premature wear, increased power consumption, and potential conveyor system failures.

In summary, the interaction between conveyor sprockets and the conveyor chain/belt is a fundamental mechanism that enables power transmission and efficient material movement in conveyor systems.

China Custom Har600 Modular Plastic Belt Conveyor Parts Sprocket with ISO Certificate  China Custom Har600 Modular Plastic Belt Conveyor Parts Sprocket with ISO Certificate
editor by Dream 2024-05-13

China manufacturer High Precision Standard Sprockets with ISO Certification for Conveyor and Auto Parts

Product Description

 

Product Description

A taper bushing sprocket is a common sprocket that differs from a normal sprocket in its nested tapered bushing for easy installation and removal. It adopts a tapered bushing to keep the chain in a stable position, thereby improving the transmission efficiency and wear resistance of the sprocket.

Product Parameters

 

product high precision Taper Bushing Sprocket
bore pilot bore ,taper bore , finished bore and special bore 
material stainless steal / steel / iron / brass / bronze / aluminum /as requirement
surface treatment Oxide black, Galvanized, Nickel plated, Chrome plated, Sandblasting, Painted and so on
heat treatment High frequency quenching and so on
processing CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly
certificate  ISO 9001 ,  SGS
products available gear , sprocket , timing pulley , v-belt pulley , coupling , shaft , expansion sleeve ,taper bushing
package  brown paper ,oiled paper , carton box ,wooden box ,as requirement
advantage Quality first Service superior , Advanced equipment,Experienced workers,Perfect testing equipment
lead time within 15 days samples. 30-45days offcial order 

 

workshop & equipment

 

Application Field

 

Our Advantages

 

1  . Prioritized Quality          
2  .Integrity-based Management
3  .Service Orientation
4  .150+  advanced equipment
5  .10000+  square meter  factory area
6  .200+ outstanding employees  
7  .90% employees have more than 10 year- working   experience in our factory
8  .36 technical staff
9  .certificate  ISO 9001 , SGS

10  . Customization support

11   .After-sales support

 

Production process

 

 

shipping

 

sample orders delivery time:
10-15 working days  as usual
15-20 working days  in busy season

large order leading time :
30-40 working days as usual
 

 

FAQ

1. why should you buy products from us not from other suppliers?
We are a decade year-experience manufacturer on making the gear, specializing in manufacturing varieties of gears, such as helical gear ,bevel gear ,spur gear and grinding gear, gear shaft, timing pulley, rack, , timing pulley and other transmission parts .

2. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese

3. how can we guarantee quality?
1 .Always a pre-production sample before mass production;
2 .Always final Inspection before shipment;   
3 .We have high-precision CNC gear grinding machine, high-speed CNC gear hobbing machine, CNC gear shaping machine, CNC lathe, CNC machining center, various grinding machines, universal gear measuring instrument, heat treatment and other advanced processing equipment. 
4 . We have a group of experienced technical workers, more than 90% of the workers have more than 10 years of work experience in this factory, can accurately control the manufacturing of products and customer needs. We regularly train our employees to ensure that we can produce high-precision and high-quality products that are more in line with our customers’ needs.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

conveyor sprocket

Conveyor Sprockets in High-Load and High-Speed Conveyor Systems

Yes, conveyor sprockets can be used in high-load and high-speed conveyor systems. The design and construction of conveyor sprockets are critical factors in ensuring their performance under such demanding conditions.

High-Load Applications: Conveyor systems that handle heavy loads require sprockets made from durable materials with high load-carrying capacities. Steel and cast iron sprockets are commonly used in high-load applications due to their strength and resilience. For extreme loads, special alloy sprockets may be used to enhance load-carrying capabilities.

High-Speed Applications: In high-speed conveyor systems, sprocket rotational speed becomes a crucial consideration. The sprocket’s material, design, and balance are vital to prevent vibration, noise, and premature wear. Sprockets made from materials with excellent heat dissipation properties, such as steel or alloy, are preferred for high-speed applications.

Lubrication and Maintenance: Proper lubrication and regular maintenance are essential for conveyor sprockets in high-load and high-speed systems. Adequate lubrication reduces friction, wear, and heat generation, thereby extending the sprockets’ lifespan. Regular inspections help identify any signs of wear or damage, allowing for timely replacement and preventing costly breakdowns.

When using conveyor sprockets in high-load and high-speed systems, it’s crucial to consider factors such as the load requirements, rotational speed, material properties, and maintenance schedule to ensure reliable and efficient conveyor operation.

conveyor sprocket

How do I prevent chain slippage and skipping issues with conveyor sprockets?

Chain slippage and skipping issues with conveyor sprockets can lead to disruptions in the conveyor system’s operation and negatively impact productivity. To prevent these problems, consider the following measures:

  • Proper Chain Tension: Ensuring the chain is appropriately tensioned is crucial. Too much tension can cause excessive wear, while too little tension can lead to chain slippage. Regularly check and adjust the chain tension to the manufacturer’s recommended specifications.
  • Correct Sprocket Alignment: Misaligned sprockets can cause the chain to ride up on the teeth and result in skipping. Check and align the sprockets to be in the same plane and parallel to the conveyor frame.
  • Regular Maintenance: Implement a routine maintenance schedule to inspect and clean the sprockets and chains. Remove any debris or buildup that can cause chain slippage.
  • Proper Lubrication: Lubrication is essential to reduce friction between the chain and sprockets. Use the appropriate lubricant and apply it regularly to ensure smooth operation and minimize wear.
  • Quality Sprockets: Invest in high-quality conveyor sprockets made from durable materials. Inferior sprockets can wear out quickly, leading to chain slippage and other issues.
  • Chain Maintenance: Regularly inspect the chain for signs of wear, elongation, or damaged links. Replace any damaged or worn-out chain sections promptly.
  • Proper Loading: Avoid overloading the conveyor, as excessive loads can put additional strain on the chain and sprockets, leading to slippage.

By implementing these preventive measures and conducting regular maintenance, you can significantly reduce the risk of chain slippage and skipping issues with conveyor sprockets, ensuring smooth and reliable conveyor system operation.

conveyor sprocket

Types of Conveyor Sprockets Used in Various Conveyor Systems

Conveyor sprockets come in various types and configurations to suit different types of conveyor systems and applications. Some of the common types of conveyor sprockets include:

  • Single Strand Sprockets: These sprockets are used in conveyor systems with a single strand of chain or belt. They have teeth on one side to engage with the chain or belt and transmit power for material movement.
  • Double Strand Sprockets: Double strand sprockets are designed for conveyor systems with two parallel strands of chain or belts. They have teeth on both sides to engage with each strand and ensure synchronous movement of the conveyor.
  • Multiplex Sprockets: Multiplex sprockets are used in conveyor systems with multiple strands of chain or belts running in parallel. They are designed to accommodate and engage with several strands at once for efficient power transmission.
  • Tapered Bore Sprockets: These sprockets have a tapered bore that allows for easy installation and removal from the conveyor shaft. The taper helps create a tight fit, ensuring secure power transmission.
  • Split Sprockets: Split sprockets consist of two halves that can be separated and installed around the conveyor shaft without the need to disassemble the entire conveyor system. This design facilitates quick and easy maintenance and replacement.
  • Idler Sprockets: Idler sprockets do not transmit power; instead, they help guide and support the chain or belt in certain conveyor configurations. They are used to maintain proper tension and alignment in the conveyor system.
  • Plastic Conveyor Sprockets: These sprockets are made from plastic materials, such as polyethylene or nylon. They are lightweight, corrosion-resistant, and ideal for applications where metal sprockets may not be suitable.
  • Stainless Steel Conveyor Sprockets: Stainless steel sprockets offer excellent corrosion resistance and are well-suited for applications in wet or harsh environments.
  • Flame or Induction-Hardened Sprockets: These sprockets undergo a heat treatment process to increase their surface hardness and wear resistance, making them suitable for high-wear applications.

The choice of conveyor sprocket type depends on factors such as the conveyor system design, load capacity, speed, environmental conditions, and the type of chain or belt used. Selecting the appropriate sprocket type is essential to ensure efficient and reliable operation of the conveyor system.

In summary, conveyor sprockets are available in various types to meet the diverse requirements of different conveyor systems and industries.

China manufacturer High Precision Standard Sprockets with ISO Certification for Conveyor and Auto Parts  China manufacturer High Precision Standard Sprockets with ISO Certification for Conveyor and Auto Parts
editor by Dream 2024-05-13

China best High Precision Standard Sprockets with ISO Certification for Conveyor and Auto Parts

Product Description

 

Product Description

A taper bushing sprocket is a common sprocket that differs from a normal sprocket in its nested tapered bushing for easy installation and removal. It adopts a tapered bushing to keep the chain in a stable position, thereby improving the transmission efficiency and wear resistance of the sprocket.

Product Parameters

 

product high precision Taper Bushing Sprocket
bore pilot bore ,taper bore , finished bore and special bore 
material stainless steal / steel / iron / brass / bronze / aluminum /as requirement
surface treatment Oxide black, Galvanized, Nickel plated, Chrome plated, Sandblasting, Painted and so on
heat treatment High frequency quenching and so on
processing CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly
certificate  ISO 9001 ,  SGS
products available gear , sprocket , timing pulley , v-belt pulley , coupling , shaft , expansion sleeve ,taper bushing
package  brown paper ,oiled paper , carton box ,wooden box ,as requirement
advantage Quality first Service superior , Advanced equipment,Experienced workers,Perfect testing equipment
lead time within 15 days samples. 30-45days offcial order 

 

workshop & equipment

 

Application Field

 

Our Advantages

 

1  . Prioritized Quality          
2  .Integrity-based Management
3  .Service Orientation
4  .150+  advanced equipment
5  .10000+  square meter  factory area
6  .200+ outstanding employees  
7  .90% employees have more than 10 year- working   experience in our factory
8  .36 technical staff
9  .certificate  ISO 9001 , SGS

10  . Customization support

11   .After-sales support

 

Production process

 

 

shipping

 

sample orders delivery time:
10-15 working days  as usual
15-20 working days  in busy season

large order leading time :
30-40 working days as usual
 

 

FAQ

1. why should you buy products from us not from other suppliers?
We are a decade year-experience manufacturer on making the gear, specializing in manufacturing varieties of gears, such as helical gear ,bevel gear ,spur gear and grinding gear, gear shaft, timing pulley, rack, , timing pulley and other transmission parts .

2. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese

3. how can we guarantee quality?
1 .Always a pre-production sample before mass production;
2 .Always final Inspection before shipment;   
3 .We have high-precision CNC gear grinding machine, high-speed CNC gear hobbing machine, CNC gear shaping machine, CNC lathe, CNC machining center, various grinding machines, universal gear measuring instrument, heat treatment and other advanced processing equipment. 
4 . We have a group of experienced technical workers, more than 90% of the workers have more than 10 years of work experience in this factory, can accurately control the manufacturing of products and customer needs. We regularly train our employees to ensure that we can produce high-precision and high-quality products that are more in line with our customers’ needs.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

conveyor sprocket

Can Conveyor Sprockets be Used in Precision Motion Control and Automation Systems?

Yes, conveyor sprockets can be used in precision motion control and automation systems. While conveyor systems are commonly associated with bulk material handling and transportation, they also find applications in industries that require precise movement and positioning of components.

In precision motion control and automation systems, conveyor sprockets play a critical role in synchronizing the movement of conveyor belts or chains with other components. By selecting sprockets with accurate tooth profiles, pitch, and material properties, manufacturers can achieve precise and repeatable motion in their automation processes.

Key factors that make conveyor sprockets suitable for precision motion control and automation systems include:

1. Tooth Profile: Conveyor sprockets are available in various tooth profiles, such as involute, circular, and square. The choice of tooth profile depends on the specific motion requirements of the automation system.

2. Pitch: Conveyor sprockets are designed with specific pitch values that correspond to the pitch of the conveyor chain or belt. The pitch accuracy ensures that the components move smoothly and consistently, which is vital in precision applications.

3. Material: High-quality materials, such as stainless steel or engineered plastics, are used to manufacture conveyor sprockets for precision applications. These materials offer excellent wear resistance, low friction, and dimensional stability, ensuring minimal variation in motion over time.

4. Low Backlash: In precision motion control, minimizing backlash is crucial to avoid errors and achieve accurate positioning. Well-designed conveyor sprockets can contribute to low backlash and enhance system performance.

5. Customization: Manufacturers can customize conveyor sprockets to meet the specific requirements of their automation systems. This includes modifying tooth count, pitch diameter, and bore size to achieve the desired motion characteristics.

6. Lubrication: Proper lubrication of conveyor sprockets is essential to maintain smooth operation and reduce friction. Lubricants should be selected based on the application’s speed, temperature, and environmental conditions.

Overall, conveyor sprockets offer a reliable and effective solution for precision motion control and automation systems. When properly selected and maintained, they contribute to the seamless operation of the automation processes, ensuring accuracy, efficiency, and productivity.

conveyor sprocket

How do I Calculate the Required Torque and Power for a Conveyor Sprocket Setup?

Calculating the required torque and power for a conveyor sprocket setup involves several factors related to the conveyor system’s design, load, and operating conditions. The torque and power requirements are essential to ensure that the conveyor system can efficiently handle the intended load and operate safely.

To calculate the required torque and power, follow these steps:

  1. Identify the Parameters: Gather information about the conveyor system, including the sprocket diameter, the conveyor’s rotational speed, the mass of the conveyed material per unit length, the conveyor’s inclination angle (if applicable), and any other relevant dimensions or operating conditions.
  2. Calculate the Belt or Chain Tension: Determine the tension in the conveyor belt or chain. The belt tension is crucial as it affects the torque required to rotate the sprockets.
  3. Calculate the Torque: Use the formula: Torque (Nm) = Belt Tension (N) * Radius of Sprocket (m)
  4. Account for Efficiency and Safety Factors: Consider efficiency and safety factors to ensure the conveyor can handle the maximum load without overloading the system.
  5. Calculate the Power: Use the formula: Power (W) = Torque (Nm) * Angular Speed of Sprocket (rad/s)

It is essential to ensure that the calculated torque and power values are within the capability of the conveyor’s motor and drive system. Oversizing the motor and drive can lead to unnecessary energy consumption, while undersizing may result in conveyor performance issues or system failures.

Consulting with a qualified engineer or conveyor specialist is recommended to perform the calculations accurately and consider all relevant factors for the specific conveyor sprocket setup.

conveyor sprocket

Working Principle of a Conveyor Sprocket Setup

A conveyor sprocket setup is a crucial component in conveyor systems, enabling the efficient movement of materials along the conveyor line. The working principle involves the interaction between the conveyor sprocket and the conveyor chain or belt.

When the conveyor system is in operation, the sprocket is mounted on a shaft, which is connected to a motor or another source of power. The sprocket’s teeth are precisely designed to match the pitch of the conveyor chain or belt. As the motor rotates the sprocket, the teeth engage with the links of the chain or the surface of the belt.

As the sprocket rotates, it imparts motion to the conveyor chain or belt, pulling the materials being transported along the conveyor path. The engagement between the sprocket and the chain or belt creates a positive drive system, where the sprocket’s teeth prevent any slippage or loss of power during material transfer.

The working principle of the conveyor sprocket setup ensures that the material moves smoothly and consistently, maintaining proper tension and alignment in the conveyor system. Depending on the sprocket’s configuration and the conveyor’s design, the setup may include multiple sprockets, idler sprockets for support, and other components to guide and stabilize the conveyor chain or belt.

In summary, the conveyor sprocket setup’s working principle involves the engagement between the sprocket’s teeth and the conveyor chain or belt, facilitating the smooth and reliable movement of materials along the conveyor line.

China best High Precision Standard Sprockets with ISO Certification for Conveyor and Auto Parts  China best High Precision Standard Sprockets with ISO Certification for Conveyor and Auto Parts
editor by Dream 2024-05-10

China Best Sales Large Diameter Precision Forging Steel Transmission & Conveyor Chain Sprockets

Product Description

Key attributes

Other attributes

Applicable Industries

Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Retail, Construction works , Energy & Mining, Other

 

Weight (KG)

1200

 

Showroom Location

None

 

Video outgoing-inspection

Provided

 

Machinery Test Report

Provided

 

Marketing Type

New Product 2571

 

Warranty of core components

1 Year

 

Core Components

Gear

 

Place of CZPT

ZheJiang , China

 

Condition

New

 

Warranty

1.5 years

 

Shape

Spur

 

Brand Name

TS

 

Material

Steel

 

Product Name

Large Diameter Ring Gears

 

Process

Milling,hobbing

 

Surface treatment

Grinding

 

Heat treatment

Q&T

 

Application

Industry machinery,transmission equipment

 

Standard

DIN ANSI ISO

 

Certificate

ISO 9001:2015

 

Module No.

Customized

 

Size

Customer’s Drawing

 

Quality

High level

 

Packaging and delivery

Packaging Details

Package adapting to CZPT transport

 

Port

HangZhou, ZheJiang

 

Supply Ability

Supply Ability

15 Piece/Pieces per Month steel large spur gears

 

OUR WORKSHOPS

 

OUR EQUIPMENTS
Technology Process

Material

Carbon steel,Alloy steel

Structure

Forging,casting

Type of gear

spur gear,helical gear,Planetary Gear

Heat treatment

Quenching and tempering

Process 

forging, rough machining, QT, finish machining

Main equipments

hobbing,CNC machine

Module

up to 200

Precision of gear

Grinding ISO Grade 5-7 & Hobbing ISO Grade 8-9

Inspection

Raw material inspection, UT,physical property test,dimension inspect

Application

Mining machinery, mill, kiln and other equipment

OUR CERTIFICATE
OUR CUSTOMER FEEDBACK
CONTACT 

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industry
Hardness: Hb190-Hb300
Gear Position: External Gear
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

conveyor sprocket

Can Conveyor Sprockets be Used in Precision Motion Control and Automation Systems?

Yes, conveyor sprockets can be used in precision motion control and automation systems. While conveyor systems are commonly associated with bulk material handling and transportation, they also find applications in industries that require precise movement and positioning of components.

In precision motion control and automation systems, conveyor sprockets play a critical role in synchronizing the movement of conveyor belts or chains with other components. By selecting sprockets with accurate tooth profiles, pitch, and material properties, manufacturers can achieve precise and repeatable motion in their automation processes.

Key factors that make conveyor sprockets suitable for precision motion control and automation systems include:

1. Tooth Profile: Conveyor sprockets are available in various tooth profiles, such as involute, circular, and square. The choice of tooth profile depends on the specific motion requirements of the automation system.

2. Pitch: Conveyor sprockets are designed with specific pitch values that correspond to the pitch of the conveyor chain or belt. The pitch accuracy ensures that the components move smoothly and consistently, which is vital in precision applications.

3. Material: High-quality materials, such as stainless steel or engineered plastics, are used to manufacture conveyor sprockets for precision applications. These materials offer excellent wear resistance, low friction, and dimensional stability, ensuring minimal variation in motion over time.

4. Low Backlash: In precision motion control, minimizing backlash is crucial to avoid errors and achieve accurate positioning. Well-designed conveyor sprockets can contribute to low backlash and enhance system performance.

5. Customization: Manufacturers can customize conveyor sprockets to meet the specific requirements of their automation systems. This includes modifying tooth count, pitch diameter, and bore size to achieve the desired motion characteristics.

6. Lubrication: Proper lubrication of conveyor sprockets is essential to maintain smooth operation and reduce friction. Lubricants should be selected based on the application’s speed, temperature, and environmental conditions.

Overall, conveyor sprockets offer a reliable and effective solution for precision motion control and automation systems. When properly selected and maintained, they contribute to the seamless operation of the automation processes, ensuring accuracy, efficiency, and productivity.

conveyor sprocket

Can conveyor sprockets be used in curved or inclined conveyor systems?

Yes, conveyor sprockets can be used in curved or inclined conveyor systems. In these types of conveyor setups, the sprockets play a crucial role in guiding and driving the conveyor chain or belt along the curved or inclined path.

Curved Conveyor Systems:

In curved conveyor systems, the conveyor belt or chain needs to change its direction smoothly to navigate the curved path. To achieve this, specialized sprockets with a specific curvature are used. These sprockets are designed to match the desired curve of the conveyor and ensure that the belt or chain follows the intended path without slipping or derailing.

Inclined Conveyor Systems:

In inclined conveyor systems, the conveyor is set at an angle to transport materials between different levels. The sprockets used in inclined conveyors must be designed to accommodate the increased load and maintain proper engagement with the chain or belt to prevent slippage.

Key Considerations:

When using conveyor sprockets in curved or inclined systems, the following considerations are essential:

  • Proper Sprocket Design: Ensure that the sprockets are designed to match the curvature of the conveyor for curved systems or are appropriately sized and spaced for inclined systems.
  • Chain or Belt Tension: Proper tensioning of the chain or belt is crucial to prevent slippage and maintain smooth operation in inclined conveyors.
  • Lubrication: Adequate lubrication of the sprockets and chains or belts is essential to minimize friction and wear in curved or inclined systems.
  • Material Selection: Choose sprockets made from durable and wear-resistant materials, especially when dealing with higher loads or challenging environments.

By using the right sprockets and ensuring proper maintenance, conveyor systems can operate smoothly and efficiently in curved or inclined configurations. Consulting with conveyor system experts and sprocket manufacturers can help in selecting the most suitable sprockets for specific curved or inclined conveyor applications.

conveyor sprocket

What is a Conveyor Sprocket, and How Does It Function in a Conveyor System?

A conveyor sprocket is a specialized type of sprocket used in conveyor systems to drive and control the movement of conveyor belts or chains. It plays a crucial role in the overall functioning of the conveyor system. The conveyor sprocket is typically mounted on a shaft, and as the shaft rotates, it transfers power and motion to the conveyor belt or chain, causing it to move along the conveyor’s path.

The key functions of a conveyor sprocket are:

  • Power Transmission: The primary function of the conveyor sprocket is to transmit power from the driving source, such as an electric motor or an engine, to the conveyor belt or chain. The sprocket’s teeth mesh with the gaps in the chain or engage with the conveyor belt’s surface, providing positive power transmission.
  • Speed Control: By varying the size of the conveyor sprocket or using multiple sprockets with different diameters, the speed of the conveyor belt or chain can be adjusted. This allows for precise control of the material’s movement on the conveyor system.
  • Directional Control: Conveyor sprockets can be designed with teeth that are angled or shaped in a specific way to control the direction of the conveyor belt or chain. This ensures that materials are moved in the desired direction along the conveyor path.
  • Tensioning: Conveyor sprockets help maintain the tension in the conveyor chain or belt. Proper tension is crucial to prevent slippage and ensure efficient power transmission.

Conveyor sprockets are commonly made from durable materials such as steel, cast iron, or engineered plastics, depending on the application’s requirements. The choice of material is influenced by factors such as load capacity, operating environment, and temperature conditions.

In summary, conveyor sprockets are essential components in conveyor systems, providing power transmission, speed and directional control, and helping to maintain proper tension in the conveyor belt or chain. They ensure smooth and efficient material handling in various industries, such as manufacturing, mining, agriculture, and logistics.

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editor by Dream 2024-05-09