China high quality Conveyor Chain and Sprocket Steel Sprockets

Product Description

Sprockets for Drop Forged Chains

Chain
Model
Pitch
(mm)
Gear
Number
Z
D2
(mm)
D
(mm)
D3
(mm)
D1
(mm)
D4
(mm)
A
(mm)
Number
of Bolts
Bolt
Size
B
(mm)
C
(mm)
P100 100 6 197.8 70 105 143 135 83 6 M12 16 36
100 7 228.2 70 108 146 173 83 6 M12 16 36
100 8 259.1 85 144 170 196 83 6 M12 16 36
100 9 290.4 105 174 200 232 83 6 M12 16 36
100 10 321.9 105 179 241.3 264 83 8 M12 16 36
P142 142 6 284 85 136.5 168.3 190.5 112 6 M12 16 46
142 7 327.3 105 162 200 234 112 6 M16 16 46
142 8 371.1 115 187.3 241.3 282 127 8 M20 16 46
142 9 415.2 150 240 285.8 330 127 8 M20 16 46
142 10 459.5 150 240 285.8 330 127 8 M20 16 46
142 11 504 170 310 368.3 419 150 8 M20 16 46
142 12 548.6 170 345 415 465 150 8 M20 16 46
142 13 593.4 170 380 470 521 150 8 M20 16 46
142 14 638.1 170 380 470 546 150 10 M20 16 46
P142H 142 7 327.3 105 162 200 234 127 6 M16 18 69
142 8 371.1 115 187.3 241.3 282 150 8 M20 18 69
142 9 415.2 150 240 285.8 330 150 8 M20 18 69
142 10 459.5 150 240 285.8 330 150 8 M20 18 69
142 11 504 170 310 368.3 419 150 8 M20 18 69
142 12 548.6 170 345 415 465 150 8 M20 18 69
142 13 593.4 170 380 470 520 180 8 M20 18 69
142 14 638.1 170 380 470 546 180 10 M20 18 69

Trailers for Drop Forged Chains

 

Chain Model Gear Number
Z
D1
(mm)
D
(mm)
A
(mm)
C
(mm)
P100 6 197.8 65 57 35
7 228.2 65 57 35
8 259.1 65 57 35
9 290.4 65 57 35
10 321.9 65 57 35
P142 6 284 85 74 45
7 327.3 85 74 45
8 371.1 85 77 45
9 415.2 115 77 45
10 459.5 115 77 45
11 504 115 105 45
12 548.6 115 105 45
13 593.4 115 120 45
14 638.1 115 120 45
P142H 7 327.3 115 110 75
8 371.1 115 110 75
9 415.2 115 110 75
10 459.5 115 120 75
11 504 140 120 75
12 548.6 140 120 75
13 593.4 140 120 75
14 638.1 140 140 75

 

Note: Customized sizes and material are available CZPT request

Sprockets for Roller Conveyor Chains

 

Model Pitch(mm) Gear Number
Z
d1
(mm)
d
(mm)
D
(mm)
D1
(mm)
A
(mm)
B
(mm)
66.675 66.675 6 22.23 133.41 40 75 80 22.8
66.675 7 22.23 153.74 40 75 80 22.8
66.675 8 22.23 174.31 50 100 100 22.8
66.675 9 22.23 195.04 50 100 100 22.8
66.675 10 22.23 215.87 60 110 100 22.8
66.675 11 22.23 236.78 60 110 100 22.8
66.675 12 22.23 257.74 60 110 100 22.8
100 100 8 36 261.44 60 110 100 33.2
100 9 36 292.52 70 120 100 33.2
100 10 36 323.77 70 120 100 33.2

Tht
The full range of our conveyor products:

 

Transport Package: Pallet
Specification: Drop Forged Chain Sprockets, Roller Chain Sprocket
Trademark: Yutung
Origin: China
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor sprocket

Customization and Modification of Conveyor Sprockets

Yes, conveyor sprockets can be customized or modified to suit specific conveyor applications. Conveyor systems often vary in design, size, and function, and custom sprockets can be engineered to meet these specific requirements. Here are some ways conveyor sprockets can be customized:

  • Size and Pitch: Conveyor sprockets can be manufactured in various sizes and pitches to match the conveyor chain or belt dimensions.
  • Number of Teeth: The number of teeth on the sprocket can be adjusted to achieve the desired gear ratio or speed.
  • Material Selection: Depending on the application, conveyor sprockets can be made from different materials, such as steel, cast iron, or plastic, to optimize performance and durability.
  • Coatings and Finishes: Special coatings or finishes can be applied to the sprocket surface to improve corrosion resistance or reduce friction.
  • Keyways or Set Screws: Custom sprockets can be equipped with keyways or set screws to ensure a secure connection with the conveyor shaft.
  • Hub Configuration: The hub design of the sprocket can be modified to accommodate specific mounting requirements.
  • Special Features: Additional features, such as split sprockets for easy assembly or custom profiles for unique conveyor applications, can be incorporated.

Working with a reputable sprocket manufacturer or supplier is essential for customizing conveyor sprockets. They can provide engineering expertise and manufacturing capabilities to create sprockets that precisely fit the conveyor system’s needs. Customized conveyor sprockets can improve conveyor performance, reduce downtime, and enhance overall efficiency in material handling processes.

conveyor sprocket

Can conveyor sprockets be used in mining and material handling conveyors?

Yes, conveyor sprockets are commonly used in mining and material handling conveyors due to their durability and reliability in handling heavy loads and harsh operating conditions.

In mining applications, conveyor systems are used to transport bulk materials such as coal, ore, and minerals. These materials are often abrasive and can cause significant wear on conveyor components. Conveyor sprockets, especially those made from robust materials like cast iron or steel, are well-suited for such demanding environments.

Material handling conveyors in industries like manufacturing, construction, and agriculture also benefit from using conveyor sprockets. These conveyors transport a wide range of products, including grains, construction materials, and automotive parts. Conveyor sprockets ensure smooth and efficient movement of materials, reducing the risk of jams and downtime.

It’s important to select the appropriate type of conveyor sprocket based on the specific requirements of the mining or material handling application. Factors such as load capacity, conveyor speed, and environmental conditions should be considered when choosing the right sprocket for optimal performance and longevity.

conveyor sprocket

Choosing the Right Size and Pitch of Conveyor Sprockets

Choosing the right size and pitch of conveyor sprockets is essential to ensure optimal performance and efficiency in your conveyor system. Here are the steps to guide you through the process:

  1. Identify the Conveyor Chain or Belt Type: Determine whether your conveyor system uses a roller chain, flat-top chain, modular belt, or any other type of chain or belt. Different types of chains or belts have specific requirements for sprocket size and pitch.
  2. Check the Manufacturer’s Specifications: Refer to the conveyor chain or belt manufacturer’s documentation to find the recommended sprocket specifications. This information typically includes the sprocket’s number of teeth, pitch diameter, and bore size.
  3. Calculate the Required Pitch Diameter: The pitch diameter is crucial for maintaining proper chain engagement. It is calculated using the chain’s pitch and the number of teeth on the sprocket. Pitch diameter = (Chain Pitch * Number of Teeth) / π
  4. Consider the Speed Ratio: The speed ratio between the sprockets in the conveyor system affects the chain’s speed and tension. Ensure that the sprocket’s pitch diameter and the speed ratio are suitable for your application.
  5. Account for the Conveyor System’s Load: Consider the weight and load-carrying capacity of the materials being transported on the conveyor. A heavier load may require a larger, more robust sprocket.
  6. Check the Shaft Size: Ensure that the conveyor sprocket’s bore size matches the diameter of your conveyor system’s shaft. Proper shaft fitment is essential for stable and secure sprocket mounting.
  7. Consult with Experts: If you’re unsure about the appropriate sprocket size and pitch for your conveyor system, don’t hesitate to seek advice from conveyor system experts or the sprocket manufacturer.

Choosing the right size and pitch of conveyor sprockets will contribute to the smooth operation and longevity of your conveyor system, minimizing wear and tear and ensuring efficient material handling.

China high quality Conveyor Chain and Sprocket Steel Sprockets  China high quality Conveyor Chain and Sprocket Steel Sprockets
editor by CX 2023-11-29