Product Description
Product Description
Material: | 45#Steel,20CrMnTi,40Cr,20CrNiMo,20MnCr5,GCR15SiMn,42CrMo,2Cr13stainless steel,Nylon,Bakelite,Copper,Aluminium.etc |
Process: | The main process is Gear Hobbing, Gear Shaping and Gear Grinding, Selecting production process according to the different products. |
Heat Treatmente: | Carburizing and quenching ,High-frequency quenching,Nitriding, Hardening and tempering, Selecting heat treatment according to the different materials. |
Testing Equipment | Rockwell hardness tester 500RA,
Double mesh instrument HD-200B & 3102, Gear measurement center instrument CNC3906T other High precision detection equipments |
Certification | 0.1-90 kg |
Casting Size: | Max linear size: 1200 mm, Max diameter size: 600 mm |
Machining tolerace: | GB/T19001-2016/ISO9001:2015 |
Machining surface roughness: | Ra0.8 ~ 6.3 um |
Material standard: | GB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR |
Usage: | Used in printing machine, cleaning machine, medical equipment, garden machine, construction machine, electric car, valve, forklift, transportation equipment and various gear reducers.etc |
Quality control: | 100% inspection before packing |
Manufacture Standard | 5-8 Grade ISO1328-1997. |
Company Profile
SIMIS CASTING, established in year of 2004, is a professional foundry, including integrating development and production together, specialized in producing various kinds of investment casting parts, and CZPT parts and forging parts. These casting and forging parts are widely used in automobile industry, railway vehicle, construction machine, municipal works, pipeline, petrochemical industry, mine, electric utility industry and so on.
SIMIS has 6 affiliated casting workshop and 2 professional CNC machining workshops. There are 500 staffs and 40 engineers now in our company. Its annual production capacity for all types of casting parts is about 3000 tons. Holding over 100 sets of advanced casting parts, machining and test equipments.
It is also equipped with many advanced CNC machining center, CNC turning center, CNC milling machine and CNC lathes. It can do the heat-treatment, electricity polishing, mirror polishing and CNC machining at the request of clients.
Application Field
Testing Ability
Dimensional | Non-Destructive Tests(N.D.T.) | Chemical & Mechanical |
Surface Roughness Test | Dye Penetrant | Chemical analysis |
Microscopic Measurement | Radiography (RT) | Metallography |
3D ScHangZhou | Magnetic Particle (MT) | Tensile Strength |
CMM | Ultra-Sonic (UT) | Yield Strength |
Impact Test | Hardness Test | Elongation Rate |
Shrinkage Rate |
FAQ
Q1:Are you manufactory or trade company?
A1:We are an enterprise integrating manufacturer and trade for many years already in ZheJiang province, China. And we are AAA grade credit enterprise, and also we have cooperative plants to provide other services such as plating and coating .
Q2: How could I get a free quotation?
A2:Please send us your drawings by Alibaba or email. The file format is PDF / DWG / STP / STEP / IGS and etc. IF there are no drawings, we can make the drawings according to your samples!
Q3:How to control quality?
A3:First, all raw materials are inspected by the quality control department before they are put into storage. Second, during the casting process, 3 times of spectral analysis were performed at the front, middle and back respectively. Third, after the parts are cleaned, perform a first visual inspection to check whether the product has casting defects before sending it to the next process. Fourth, conduct a comprehensive QC inspection of each part before shipment, including chemical composition, mechanical properties and other specific tests. Transactions can be through Alibaba’s trade assurance.
Q4:Can we have our Logo or company name to be printed on your products or package?
A4:Sure. Your Logo could be printed on your products by Hot Stamping, Printing, Embossing, UV Coating, Silk-screen Printing or Sticker.
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Standard Or Nonstandard: | Nonstandard |
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Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car, Rolling Sprocket |
Hardness: | Hardened Tooth Surface |
Samples: |
US$ 5/Piece
1 Piece(Min.Order) | Order Sample |
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Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can I Use a Chain or Belt Drive System with Conveyor Sprockets?
Yes, conveyor sprockets are commonly used in conjunction with both chain and belt drive systems in various conveyor applications. The choice between using a chain or a belt drive system depends on several factors, including the specific conveyor requirements, load capacity, speed, and the type of material being transported.
Chain Drive System: Conveyor sprockets are widely used with chain drive systems in heavy-duty applications and when the material being conveyed is bulky or abrasive. The sprockets have specially designed teeth that mesh with the chain links, providing a positive drive system that ensures reliable and efficient material movement. Chain drive systems are known for their high load-carrying capacity and are often used in industries such as mining, construction, and manufacturing.
Belt Drive System: Conveyor sprockets can also be used with belt drive systems, where they act as the driving mechanism for the conveyor belt. In this setup, the sprockets have grooves or teeth that match the profile of the conveyor belt, allowing for smooth and continuous movement. Belt drive systems are commonly used for conveying lighter materials over longer distances and are found in industries such as food processing, packaging, and logistics.
Hybrid Drive Systems: Some conveyor systems may utilize a combination of chain and belt drive systems with conveyor sprockets to achieve specific performance requirements. For instance, a conveyor might use a chain drive system at the beginning of the process to handle heavy loads and then transition to a belt drive system for smoother movement at later stages.
When considering whether to use a chain or belt drive system with conveyor sprockets, it’s essential to assess the application’s needs, including the load capacity, speed, environmental conditions, maintenance requirements, and overall system efficiency. Additionally, selecting the appropriate chain or belt material, as well as the right sprocket size and configuration, is crucial for achieving optimal conveyor performance and longevity.
Can conveyor sprockets be used in mining and material handling conveyors?
Yes, conveyor sprockets are commonly used in mining and material handling conveyors due to their durability and reliability in handling heavy loads and harsh operating conditions.
In mining applications, conveyor systems are used to transport bulk materials such as coal, ore, and minerals. These materials are often abrasive and can cause significant wear on conveyor components. Conveyor sprockets, especially those made from robust materials like cast iron or steel, are well-suited for such demanding environments.
Material handling conveyors in industries like manufacturing, construction, and agriculture also benefit from using conveyor sprockets. These conveyors transport a wide range of products, including grains, construction materials, and automotive parts. Conveyor sprockets ensure smooth and efficient movement of materials, reducing the risk of jams and downtime.
It’s important to select the appropriate type of conveyor sprocket based on the specific requirements of the mining or material handling application. Factors such as load capacity, conveyor speed, and environmental conditions should be considered when choosing the right sprocket for optimal performance and longevity.
Advantages of Using Conveyor Sprockets
Conveyor sprockets offer several advantages over other types of conveyor components, making them a popular choice for various material handling applications. Here are some of the key advantages:
- 1. Precise Motion Control: Conveyor sprockets, when used with chains or belts, provide precise motion control, ensuring smooth and accurate movement of materials along the conveyor system.
- 2. Low Friction: Sprockets are designed to reduce friction between the conveyor chain or belt and the sprocket teeth, resulting in less wear and tear and lower maintenance costs.
- 3. High Load Capacity: Conveyor sprockets are typically made from durable materials such as steel or cast iron, allowing them to handle heavy loads and withstand demanding conditions.
- 4. Versatility: Sprockets are available in various sizes and configurations, making them suitable for a wide range of conveyor system designs and applications.
- 5. Cost-Effective: As a fundamental component of conveyor systems, sprockets offer a cost-effective solution for material handling, ensuring efficient and reliable operation.
- 6. Minimal Downtime: Properly selected and maintained sprockets can extend the lifespan of conveyor chains and belts, leading to reduced downtime and increased productivity.
- 7. Easy Replacement: When replacement becomes necessary due to wear, damage, or changing requirements, conveyor sprockets can be easily replaced without significant modifications to the entire conveyor system.
Overall, conveyor sprockets play a critical role in the smooth and efficient operation of conveyor systems, providing reliable motion control, high load capacity, and cost-effectiveness, making them a preferred choice for material handling applications.
editor by Dream 2024-04-27