Product Description
Features:
1.Item Name:custom sprocket for agricultural equipment’s power transmission drive
2Materilal: ductile iron,malleable iron,grey iron,cast steel,alloy steel,etc.
3.surface treatment:anti-rust,painting,coating,plating,polishing,galvanized,passivation,etc
4.surface tolerance:CT7-12
5.main processes:casting,machining,hobbing
6.origin:HangZhou,China
7.Brand:OEM
8.Software for dimension drawig:CAD,Soildwork
9.Payment term:L/C,T/T,etc
10.delivery time:depends on actual quantity
11.Quality control: sample approval before mass production
12.Main production equipments: Wax injection, CNC-machine, machine-center, Heat treatment CZPT
Advantages:
| 1 | 3D/2D Model drawing for exact dimension control |
| 2 | Prompt & Accurate quoation on requests |
| 3 | Production process tracking feedback in time |
| 4 | Secure & confidential contract |
| 5 | OEM service by custom-made |
| 6 | Absolute quality warranty |
Introduction of Nord Foundry:
Nord Machinery Co.,Ltd is a leading foundry based in HangZhou,China. Equipped with first-class casting,heat treatment, blasting,surface treatment manufacturing facilities, we have been dedicated to lost wax casting(silica sol casting/stainless steel casting,water glass casting),lost foam casting,sand casting in cast steel&iron.We focus on customer’s specific requirements.Apart from casting transmission spare parts,we also cast any other custom parts used in other industries,such as mining machinery,construction machinery,agricultural equipment,hydraulic&pneumatic equipment,energy power equipment,etc.
1) We can do different kinds of surface treatment after casting, such as machining, polishing, and plating
2) We make Silica sol casting, parts by investment casting in HangZhou, China, We can call silica sol casting process as mesothermal lost wax.
3) CNC Machined parts, machined parts or machinery parts or machining parts, matelwork-metal products and stamping parts. Are suitable to us also
4) Export markets: Australia sand casting, Canadian sand casting, Ameican sand casting, British sand casting, South Africa sand casting, German sand casting, France sand casting, etc.
We can cast and process any type of products according to customer’s drawings or samples. We also have some standard parts at hand for your service. We apply excellent quality, competitive price and first service.As exprienced precision foundry producing all kinds of castings, we can also supply the best forgings and stampings by working closely with our related partnership.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Nonstandard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery, Industry |
| Hardness: | Hardened |
| Manufacturing Method: | Cast Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Stainless Steel |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Safety Considerations when Working with Conveyor Sprockets
Working with conveyor sprockets involves potential hazards, and it’s crucial to implement proper safety measures to prevent accidents and ensure the well-being of workers. Here are some important safety considerations:
1. Lockout-Tagout (LOTO): Before performing any maintenance or repairs on conveyor systems, ensure proper LOTO procedures are followed. This prevents unexpected startup and movement of the conveyor, which can cause severe injuries.
2. Guarding: Install adequate guards around the conveyor sprockets to prevent accidental contact with moving parts. Guards should be securely in place and not interfere with the conveyor’s operation.
3. Personal Protective Equipment (PPE): Workers handling conveyor sprockets should wear appropriate PPE, including safety glasses, gloves, and steel-toed shoes, to protect against potential hazards.
4. Training: Provide comprehensive training to all personnel involved in operating, maintaining, or troubleshooting conveyor systems. Training should cover safe practices, emergency procedures, and proper use of tools and equipment.
5. Regular Inspections: Conduct routine inspections of conveyor sprockets and chains to identify any signs of wear, misalignment, or damage. Address any issues promptly to prevent safety hazards.
6. Lubrication: Apply lubricants as per the manufacturer’s recommendations to reduce friction and ensure smooth operation. However, ensure that lubricants are applied safely and do not create slippery surfaces.
7. Weight Capacity: Adhere to the weight capacity limits of conveyor systems to avoid overloading, which can lead to sprocket failure and pose safety risks.
8. Hazardous Environments: In hazardous environments, such as those with flammable materials or explosive atmospheres, use specialized conveyor components that comply with safety standards for such conditions.
9. Emergency Stop Buttons: Install easily accessible emergency stop buttons along the conveyor system’s length to immediately halt operation in case of emergencies.
10. Regular Maintenance: Follow a preventive maintenance schedule to keep conveyor sprockets in good condition and reduce the likelihood of sudden failures.
By prioritizing safety and implementing these considerations, you can minimize the risks associated with working with conveyor sprockets and ensure a safe working environment for all personnel.
What are the load-carrying capacities of different conveyor sprocket configurations?
The load-carrying capacity of conveyor sprockets can vary depending on several factors, including the material of the sprocket, the number of teeth, and the design of the conveyor system. Generally, larger sprockets with more teeth can handle higher loads.
Conveyor sprockets are typically designed to conform to industry standards, such as those set by the American National Standards Institute (ANSI) or the International Organization for Standardization (ISO). These standards specify the dimensions and load ratings for different sprocket sizes and configurations.
For heavy-duty applications, conveyor sprockets made from robust materials like cast iron or steel are preferred. These materials offer high strength and durability, allowing them to carry substantial loads without deformation or failure.
The load-carrying capacity is usually indicated by the manufacturer and is based on the maximum allowable radial load and the maximum allowable tangential load. It’s essential to consult the manufacturer’s specifications and guidelines to ensure that the chosen conveyor sprocket is suitable for the intended load and application.
Additionally, factors like conveyor speed, operating temperature, and environmental conditions can also influence the load-carrying capacity of conveyor sprockets. Proper maintenance and lubrication of the sprockets are essential to ensure optimal performance and to prevent premature wear or failure due to excessive loads.
Inspecting and Maintaining Conveyor Sprockets for Smooth Operation
To ensure smooth operation and prolong the lifespan of conveyor sprockets, regular inspections and maintenance are essential. The frequency of inspections and maintenance will depend on several factors, including the operating conditions, the type of conveyor system, and the workload. However, the following general guidelines can be followed:
- Regular Visual Inspections: Perform visual inspections of the conveyor sprockets at least once a week. Check for signs of wear, damage, or debris accumulation that could affect the sprocket’s performance.
- Lubrication: Lubricate the conveyor sprockets regularly, as recommended by the manufacturer. Proper lubrication reduces friction and wear, ensuring smooth operation.
- Tension Adjustment: Check and adjust the tension of the conveyor chain or belt to the manufacturer’s specifications. Proper tension is crucial for efficient power transmission and to prevent excessive wear on the sprockets.
- Cleanliness: Keep the conveyor system clean and free from debris that may interfere with the sprocket’s movement. Regularly clean the sprockets to prevent material buildup.
- Inspect Teeth and Bore: Pay close attention to the teeth of the sprockets and the bore area. If the teeth are worn down, bent, or have significant damage, it’s time to replace the sprocket.
- Check Alignment: Ensure that the conveyor sprockets are properly aligned with the chain or belt. Misalignment can cause premature wear and damage.
- Inspect Chain or Belt: Along with the sprockets, inspect the conveyor chain or belt for signs of wear or damage. Replace any worn-out chains or belts to prevent additional stress on the sprockets.
- Scheduled Maintenance: Establish a scheduled maintenance plan based on the conveyor system’s usage and workload. Regularly perform thorough inspections, cleaning, and lubrication as part of the maintenance routine.
By following these guidelines and implementing a proactive maintenance approach, you can ensure that the conveyor sprockets function smoothly, minimize downtime, and extend the overall lifespan of your conveyor system.
editor by CX 2024-04-03