China Standard Conveyor Chain Gear Chain Wheel Stainless Steel Roller Chain and Sprocket

Product Description

Conveyor Chain Gear Chain Wheel Stainless Steel Roller Chain and Sprocket
Product Description
Hyton provides one-stop solution service for your metallurgical equipment spare parts, currently we produce rolling mill rolls, guide, blades, gears, sprocket wheels, worm, worm gears, flange processing parts, welding processing parts and etc.Gear rack is a rotating machine part with cut teeth, or cogs, which mesh with another toothed part in order to transmit torque. It includes spur gear, helical gear, skew gear, bevel gear, spiral bevel gear and so on. It is widely used for all kinds of machinery equipment.

Product Name Gear Racks
Material C45, 40Cr, 20CrMnTi, 42CrMo, Copper, Stainless steel
Tolerance 0.001mm – 0.01mm – 0.1mm
Tooth Hardness 50-60 HRC
Length Customized
Processing Forging, Machining, Hobbing, Milling, Shaving, Grinding, Heat treatment
Inspection Material Report, Dimensions Checking Report, Hardness Report
Payment L/C, Western Union, D/P, D/A, T/T, MoneyGram
Lead Time 4 weeks

Company Profile
HangZhou CZPT Heavy Industry Technology Development Co., Ltd. is a leading enterprise in the wear-resistant casting of large engineering machinery and the forging of large equipment parts located in the New Material Industrial Park, Xihu (West Lake) Dis. High-Tech Zone, HangZhou City, the company covers an area of 90 Square kilometer and currently has more than 300 employees. The company is equipped with lost molding production line and lost casting production line imported from FATA Company in Italy, Inductotherm Vacuum Degassing Furnace(USA), Foseco Casting Technology(U.K), SPECTRO Spectrometer (Germany), the currently most advanced ZZ418A vertical parting flaskless shoot squeeze molding machine Disa production line, horizontal molding line and self-control lost casting production line in China, the most advanced sand treatment system in China. With 3 gas trolley heat treatment CZPT and pusher-type CZPT full-automatic heat treatment production lines, the company can annually produce 30,000 tons of various wear-resisting castings and metallurgical equipment forging parts.

Manufacturing Technique

Packing and Shipping
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided. After goods well packaged, we need only 1 day ship goods to ZheJiang port, which means that most of the spare parts you bought from Hyton, it will get your port within 45 days all around the world if shipment by sea.

Our Advantages
1)Your inquiry related to our product & price will be rapidly.
2) Well trained & experienced staff are to answer all your inquiries in English of course.
3) Your business relationship with us will be confidential to any third party.
4) One stop purchase service: extensive rang of products for qualified offering.
5) We response to client’s inquiry within 12 hours.

FAQ
1.Q: What kind of products do you make?
A: We specialize in metallurgical equipment casting and forging parts, such as forging rolls, guide, blades, gears, sprocket wheels, worm, worm gears, flange processing parts, welding processing parts and etc.

2.Q: What kind of material do you offer?
A: High manganese steel, high chrome iron, alloy steel, low carbon steel, medium carbon steel, Stainless Steel and etc.

3.Q: What is your time of delivery?
A: Our lead time is generally 2-4 weeks for casting parts and shipping time is about 2-4 weeks.

4.Q: How to test your quality?
A: We will show you material inspection and measurement inspection after fininsh the goods, at the same time, we will give you the life time guarantee letter after shipping the goods. The best suggestion to all the customer who may interest our product-Test 2 set first, all the good business relationship all from test and trust.

Application: Machinery
Hardness: Hardened Tooth Surface
Manufacturing Method: Cut Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Type: Non-Circular Gear

conveyor sprocket

Customization and Modification of Conveyor Sprockets

Yes, conveyor sprockets can be customized or modified to suit specific conveyor applications. Conveyor systems often vary in design, size, and function, and custom sprockets can be engineered to meet these specific requirements. Here are some ways conveyor sprockets can be customized:

  • Size and Pitch: Conveyor sprockets can be manufactured in various sizes and pitches to match the conveyor chain or belt dimensions.
  • Number of Teeth: The number of teeth on the sprocket can be adjusted to achieve the desired gear ratio or speed.
  • Material Selection: Depending on the application, conveyor sprockets can be made from different materials, such as steel, cast iron, or plastic, to optimize performance and durability.
  • Coatings and Finishes: Special coatings or finishes can be applied to the sprocket surface to improve corrosion resistance or reduce friction.
  • Keyways or Set Screws: Custom sprockets can be equipped with keyways or set screws to ensure a secure connection with the conveyor shaft.
  • Hub Configuration: The hub design of the sprocket can be modified to accommodate specific mounting requirements.
  • Special Features: Additional features, such as split sprockets for easy assembly or custom profiles for unique conveyor applications, can be incorporated.

Working with a reputable sprocket manufacturer or supplier is essential for customizing conveyor sprockets. They can provide engineering expertise and manufacturing capabilities to create sprockets that precisely fit the conveyor system’s needs. Customized conveyor sprockets can improve conveyor performance, reduce downtime, and enhance overall efficiency in material handling processes.

conveyor sprocket

What are the Temperature Limits for the Operation of Conveyor Sprockets?

The temperature limits for the operation of conveyor sprockets depend on the materials used in their construction and any additional coatings or treatments applied to enhance their performance.

Conveyor sprockets made from common materials like steel or cast iron typically have temperature limits ranging from -20°C to 150°C (-4°F to 302°F). However, for more specialized applications, sprockets made from high-temperature-resistant materials like stainless steel or heat-treated alloys can operate at much higher temperature ranges, typically up to 400°C (752°F) or more.

It is crucial to consider the following factors when determining the appropriate temperature limits for conveyor sprockets:

  • Material Composition: Choose sprocket materials that can withstand the intended operating temperature range. Stainless steel, heat-treated steel, or specialty alloys are suitable choices for high-temperature applications.
  • Coatings and Treatments: Certain coatings or treatments can improve a sprocket’s temperature resistance. For instance, applying heat-resistant coatings or surface treatments can extend the temperature limits of standard sprockets.
  • Lubrication: Ensure that proper lubrication is maintained, especially in high-temperature environments, as it can help reduce friction and prevent premature wear.

It is essential to refer to the manufacturer’s specifications and guidelines for the specific conveyor sprockets being used. This will provide precise information on their temperature limits and any restrictions based on the application and environmental conditions.

Exceeding the temperature limits of conveyor sprockets can lead to accelerated wear, reduced performance, and potential failure, which can disrupt conveyor system operation. Therefore, selecting sprockets that match the required temperature range and conducting regular inspections are vital to ensuring safe and efficient conveyor operation.

conveyor sprocket

Working Principle of a Conveyor Sprocket Setup

A conveyor sprocket setup is a crucial component in conveyor systems, enabling the efficient movement of materials along the conveyor line. The working principle involves the interaction between the conveyor sprocket and the conveyor chain or belt.

When the conveyor system is in operation, the sprocket is mounted on a shaft, which is connected to a motor or another source of power. The sprocket’s teeth are precisely designed to match the pitch of the conveyor chain or belt. As the motor rotates the sprocket, the teeth engage with the links of the chain or the surface of the belt.

As the sprocket rotates, it imparts motion to the conveyor chain or belt, pulling the materials being transported along the conveyor path. The engagement between the sprocket and the chain or belt creates a positive drive system, where the sprocket’s teeth prevent any slippage or loss of power during material transfer.

The working principle of the conveyor sprocket setup ensures that the material moves smoothly and consistently, maintaining proper tension and alignment in the conveyor system. Depending on the sprocket’s configuration and the conveyor’s design, the setup may include multiple sprockets, idler sprockets for support, and other components to guide and stabilize the conveyor chain or belt.

In summary, the conveyor sprocket setup’s working principle involves the engagement between the sprocket’s teeth and the conveyor chain or belt, facilitating the smooth and reliable movement of materials along the conveyor line.

China Standard Conveyor Chain Gear Chain Wheel Stainless Steel Roller Chain and Sprocket  China Standard Conveyor Chain Gear Chain Wheel Stainless Steel Roller Chain and Sprocket
editor by CX 2023-08-21