China Standard Standard Conveyor Chain Sprockets or Chain Wheel Sprocket Hub

Product Description

  

1.Chain used

sprocketes are manufactured with a tooth profile and dimensional precision to bring out the maximum performance of the chain you will use.

2. Number of teeth

sprockets are available with small and large numbers of teeth to match your usage conditions.
 

Single pitch sprocket

Double pitch sprocket

*Chain matched:35(06C) /06BTeeth:from 9-120

*Chain matched:40(08A) /08BTeeth:from 9-120

*Chain matched:50(10A) /10BTeeth:from 9-120

*Chain matched:60(12A) /12BTeeth:from 9-120

*Chain matched:80(16A) /16B Teeth:from 9-120

*Chain matched:100(20A)/20B Teeth:from 9-120

*Chain matched:120(24A) /24B Teeth:from 9-120

*Chain matched:140(28A) /28B Teeth:from 9-120

*Chain matched:160(32A) /32B Teeth:from 9-120

*Chain matched:200(40A) /40B Teeth:from 9-120

*P=25.4mm Teeth:from 7-100

 

*P=31.8mm Teeth:from 7-100

 

*P=38.1mm Teeth:from 7-100

 

*P=50.8mm Teeth:from 7-100

 

*P=63.5mm Teeth:from 7-100

3. Consturction

4. Material

Carbon Steel, Stainless Steel,Aluminum, Nylon, POM, Copper, Brass,42CrMo,40Cr,A3 and so on.

5. Bore

Pilot bore, finished bore, taper bore, bearing hole and special bore

6. Treatment

Heat Treatment: Hardening and Tempering, High Frequency Quenching, Carburizing Quenching and so on.

 

Surface Treatment: Zinc Plating, Chrome plated, Black oxide Treatment, Spray Paint, Mirror Finish, Sand-blasting and so on.

FAQ

1. Are you manufacturer or trade company ?
    We are a manufacturing factory founded in 1987 ,with trade team for international service.
2. What terms of payment you usually use ?
    T/T . 30%  deposit ,and 70% before finish production .Price :FOB ZheJiang .
3. Can you make products according to customer”s design ?
    Yes , we can make according to customer”s drawing and samples .OED and ODM are acceptable.
4.How long is your delivery time ?
   Genarally it is 5-15 days afte rthe deposit .It will take more days customized.
5. What do I need for offering a quote ?
   Please offer us 2D or 3D drawing (with material ,dimension,surface treatment and other technical  datas etc.), quantity ,or samples .
   Then we will quote the best price .
 
 
 

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Standard Or Nonstandard: Standard
Hardness: Hardened Tooth Surface
Manufacturing Method: Rolling Gear
Samples:
US$ 0.1/Piece
1 Piece(Min.Order)

|

Order Sample

free
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

conveyor sprocket

How to Ensure Proper Alignment of Conveyor Sprockets for Efficient Conveyor Operation

Proper alignment of conveyor sprockets is crucial for ensuring efficient conveyor operation and prolonging the life of both the sprockets and the conveyor chain or belt. Misalignment can lead to increased wear, premature failure, and decreased overall system performance. Here are the steps to ensure proper alignment of conveyor sprockets:

1. Inspection: Regularly inspect the conveyor system, including sprockets, chains, belts, and other components. Look for signs of wear, damage, or misalignment, such as uneven wear on sprocket teeth, chain/belt tracking issues, or unusual noise during operation.

2. Tension Adjustment: Proper tensioning of the conveyor chain or belt is essential for maintaining alignment. Adjust the tension according to the manufacturer’s recommendations to prevent slack or excessive tension that could cause misalignment.

3. Alignment Tools: Use alignment tools, such as laser alignment devices or straightedges, to check the alignment of the conveyor sprockets. This will help identify any misalignment that needs correction.

4. Adjustment: If misalignment is detected, make the necessary adjustments to align the sprockets properly. This may involve adjusting the mounting bolts or shims to achieve the correct alignment.

5. Parallelism: Ensure that the sprockets on both ends of the conveyor shaft are parallel to each other. Any angular misalignment can lead to uneven tension and wear on the chain or belt.

6. Center Distance: Maintain the correct center distance between sprockets to match the pitch of the conveyor chain or belt. Incorrect center distance can cause the chain or belt to ride up on the sprocket teeth, leading to premature wear.

7. Regular Maintenance: Implement a regular maintenance schedule to inspect and re-align conveyor sprockets as needed. This preventive approach can help identify and address alignment issues before they cause significant problems.

8. Lubrication: Proper lubrication of the conveyor sprockets is essential for reducing friction and wear. Lubricate the sprockets regularly with the recommended lubricant for the specific application.

9. Professional Assistance: If you are unsure about proper sprocket alignment or encounter persistent alignment issues, seek the help of a professional technician or engineer with experience in conveyor systems.

By following these steps and maintaining proper alignment, you can ensure efficient conveyor operation, reduce downtime, and extend the life of your conveyor system.

conveyor sprocket

Can conveyor sprockets be used in mining and material handling conveyors?

Yes, conveyor sprockets are commonly used in mining and material handling conveyors due to their durability and reliability in handling heavy loads and harsh operating conditions.

In mining applications, conveyor systems are used to transport bulk materials such as coal, ore, and minerals. These materials are often abrasive and can cause significant wear on conveyor components. Conveyor sprockets, especially those made from robust materials like cast iron or steel, are well-suited for such demanding environments.

Material handling conveyors in industries like manufacturing, construction, and agriculture also benefit from using conveyor sprockets. These conveyors transport a wide range of products, including grains, construction materials, and automotive parts. Conveyor sprockets ensure smooth and efficient movement of materials, reducing the risk of jams and downtime.

It’s important to select the appropriate type of conveyor sprocket based on the specific requirements of the mining or material handling application. Factors such as load capacity, conveyor speed, and environmental conditions should be considered when choosing the right sprocket for optimal performance and longevity.

conveyor sprocket

Types of Conveyor Sprockets Used in Various Conveyor Systems

Conveyor sprockets come in various types and configurations to suit different types of conveyor systems and applications. Some of the common types of conveyor sprockets include:

  • Single Strand Sprockets: These sprockets are used in conveyor systems with a single strand of chain or belt. They have teeth on one side to engage with the chain or belt and transmit power for material movement.
  • Double Strand Sprockets: Double strand sprockets are designed for conveyor systems with two parallel strands of chain or belts. They have teeth on both sides to engage with each strand and ensure synchronous movement of the conveyor.
  • Multiplex Sprockets: Multiplex sprockets are used in conveyor systems with multiple strands of chain or belts running in parallel. They are designed to accommodate and engage with several strands at once for efficient power transmission.
  • Tapered Bore Sprockets: These sprockets have a tapered bore that allows for easy installation and removal from the conveyor shaft. The taper helps create a tight fit, ensuring secure power transmission.
  • Split Sprockets: Split sprockets consist of two halves that can be separated and installed around the conveyor shaft without the need to disassemble the entire conveyor system. This design facilitates quick and easy maintenance and replacement.
  • Idler Sprockets: Idler sprockets do not transmit power; instead, they help guide and support the chain or belt in certain conveyor configurations. They are used to maintain proper tension and alignment in the conveyor system.
  • Plastic Conveyor Sprockets: These sprockets are made from plastic materials, such as polyethylene or nylon. They are lightweight, corrosion-resistant, and ideal for applications where metal sprockets may not be suitable.
  • Stainless Steel Conveyor Sprockets: Stainless steel sprockets offer excellent corrosion resistance and are well-suited for applications in wet or harsh environments.
  • Flame or Induction-Hardened Sprockets: These sprockets undergo a heat treatment process to increase their surface hardness and wear resistance, making them suitable for high-wear applications.

The choice of conveyor sprocket type depends on factors such as the conveyor system design, load capacity, speed, environmental conditions, and the type of chain or belt used. Selecting the appropriate sprocket type is essential to ensure efficient and reliable operation of the conveyor system.

In summary, conveyor sprockets are available in various types to meet the diverse requirements of different conveyor systems and industries.

China Standard Standard Conveyor Chain Sprockets or Chain Wheel Sprocket Hub  China Standard Standard Conveyor Chain Sprockets or Chain Wheel Sprocket Hub
editor by CX 2024-04-15