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China manufacturer Customized Stainless Steel Chain Conveyor Belt Sprocket China Supplier

Product Description

Stainless Steel Roller Chain Sprocket (All Types)

DETAILS ABOUT CZPT CHAIN 

Product Description

Product Name Chain Sprockets
Process  Forging, hobbing, precision machining, etc.
Certifications  ISO 9001: 2008, GB/T19001-2000IDT, Test Report
Standard  GB1244-85, DIN8187,8188, OEM, ANSI or DIN
Surface Treatment  Blacken or Galvanized as You Required
Material  Stainless steel, carbon steel, aluminum, copper, brass
Heat Treatment  45 – 55 HRC
Packaging  Plastic bag+paper case+wooden pallet
Applications Building Material Shops, Machinery, Industrial, etc.

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Advantage

DETAILS ABOUT CZPT CHAIN 

Exhibition

Certifications

Workshop

Application

Packaging Details & Shipping

FAQ      

1. Are you a manufacturer or trade Company?
We are a factory founded in 1997 with a trade team for international service.

2. What terms of payment do you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight

3. What is your lead time for your goods?
Normally 35 days after confirmed order. 30 days could be available in the low season for some items (during May to July), and 45 days during the new year and hot season ( Jan to March).
4. Samples

For customers who need sample confirmation before ordering, please bear in mind that the following policy will be adopted:
1) All samples are free of charge with a maximum value not exceeding USD 100.
2) The courier cost for the first-time sample sending will be charged by the consignee. We will send the samples with freight to be collected. So please inform your account with FedEx, UPS, DHL, or TNT so that we can proceed promptly.
3) The first-time courier cost will be totally deducted from the contract value of the trial cooperation.

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Standard Or Nonstandard: Standard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery
Hardness: Hardened Tooth Surface
Manufacturing Method: Cast Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Customization:
Available

|

Customized Request

conveyor sprocket

Conveyor Sprockets in High-Load and High-Speed Conveyor Systems

Yes, conveyor sprockets can be used in high-load and high-speed conveyor systems. The design and construction of conveyor sprockets are critical factors in ensuring their performance under such demanding conditions.

High-Load Applications: Conveyor systems that handle heavy loads require sprockets made from durable materials with high load-carrying capacities. Steel and cast iron sprockets are commonly used in high-load applications due to their strength and resilience. For extreme loads, special alloy sprockets may be used to enhance load-carrying capabilities.

High-Speed Applications: In high-speed conveyor systems, sprocket rotational speed becomes a crucial consideration. The sprocket’s material, design, and balance are vital to prevent vibration, noise, and premature wear. Sprockets made from materials with excellent heat dissipation properties, such as steel or alloy, are preferred for high-speed applications.

Lubrication and Maintenance: Proper lubrication and regular maintenance are essential for conveyor sprockets in high-load and high-speed systems. Adequate lubrication reduces friction, wear, and heat generation, thereby extending the sprockets’ lifespan. Regular inspections help identify any signs of wear or damage, allowing for timely replacement and preventing costly breakdowns.

When using conveyor sprockets in high-load and high-speed systems, it’s crucial to consider factors such as the load requirements, rotational speed, material properties, and maintenance schedule to ensure reliable and efficient conveyor operation.

conveyor sprocket

How do I extend the lifespan of conveyor sprockets and optimize conveyor efficiency?

Extending the lifespan of conveyor sprockets and optimizing conveyor efficiency is essential to ensure smooth and reliable operation of the conveyor system. Here are some best practices to achieve this:

  • Regular Inspection: Conduct routine inspections of conveyor sprockets to identify signs of wear, damage, or misalignment. Early detection of issues allows for timely maintenance or replacement, preventing further damage and downtime.
  • Proper Lubrication: Apply appropriate lubrication to the sprockets to reduce friction and wear. The type and frequency of lubrication depend on the sprocket material, conveyor speed, and environmental conditions.
  • Keep the Conveyor Clean: Regularly clean the conveyor system, including the sprockets and chains, to remove debris, dust, and contaminants that can contribute to wear and reduce efficiency.
  • Alignment and Tension: Ensure proper alignment and tension of the conveyor chain or belt to minimize stress on the sprockets. Misalignment and improper tension can lead to premature wear and failure.
  • Use Quality Sprockets: Invest in high-quality conveyor sprockets made from durable materials that can withstand the specific application’s demands.
  • Temperature Considerations: Be mindful of the operating temperature range of the sprockets. Extreme temperatures can affect the sprocket’s performance and lifespan.
  • Maintenance Schedule: Implement a regular maintenance schedule that includes cleaning, lubrication, and inspection of conveyor sprockets and other components.
  • Train Operators: Ensure that operators and maintenance personnel are trained in proper conveyor system operation and maintenance procedures.
  • Address Issues Promptly: If any problems or abnormalities are detected during inspections, address them promptly to prevent further damage and costly repairs.

By following these best practices, you can extend the lifespan of conveyor sprockets, reduce downtime, and optimize the overall efficiency of your conveyor system.

conveyor sprocket

Replacing Worn-out Conveyor Sprockets

If a conveyor sprocket is worn out or damaged, it is possible to replace it without replacing the entire conveyor chain. Conveyor sprockets can experience wear over time due to the friction and stress of continuous operation. Signs of a worn-out sprocket may include teeth that are significantly worn down, bent, or broken.

To replace a worn-out conveyor sprocket, follow these steps:

  1. Identify the Sprocket Type: Before purchasing a replacement sprocket, identify the specific type and size of the existing sprocket. Note the number of teeth, bore size, and any specific design features.
  2. Remove the Old Sprocket: Shut down the conveyor system and ensure that it is not in operation. Remove any guards or covers that may be obstructing the sprocket. Loosen and remove the set screws or bolts securing the sprocket to the conveyor shaft.
  3. Inspect Other Components: While replacing the sprocket, take the opportunity to inspect other conveyor components, such as the chain or belt, for wear or damage. Replace any worn-out components as needed.
  4. Install the New Sprocket: Position the new sprocket on the conveyor shaft, aligning it properly with the chain or belt. Secure the sprocket in place with the set screws or bolts, ensuring it is firmly attached to the shaft.
  5. Check Alignment: Verify that the new sprocket is correctly aligned with the conveyor chain or belt. Proper alignment is crucial for smooth operation and to prevent premature wear on the new sprocket.
  6. Lubrication: Apply the appropriate lubrication to the new sprocket as recommended by the manufacturer. Proper lubrication reduces friction and wear, extending the sprocket’s lifespan.
  7. Test the Conveyor: Once the new sprocket is installed and all components are reassembled, test the conveyor system to ensure it operates smoothly and without any issues.

Replacing a worn-out conveyor sprocket promptly is essential to prevent further damage to the conveyor system and maintain efficient material handling. Regular inspection and maintenance of conveyor sprockets can help identify wear early on, allowing for timely replacements and preventing costly downtime.

China manufacturer Customized Stainless Steel Chain Conveyor Belt Sprocket China Supplier  China manufacturer Customized Stainless Steel Chain Conveyor Belt Sprocket China Supplier
editor by CX 2024-04-11

China factory 08A 15teeth Chain Transmission Belt Gearbox Parts General Duty Conveyor Auto Parts Conveyor Industrial Mining Sugar Sprocket near me supplier

Item Description

SPROCKET  1/2” X 5/16”  08B Collection SPROCKETS
 

For Chain Acc.to DIN8187 ISO/R 606
Tooth Radius  r3 13.0mm
Radius Width C one.3mm
Tooth Width b1 7.0mm
Tooth Width B1 7.2mm
Tooth Width B2 21.0mm
Tooth Width B3 34.9mm
08B Sequence ROLLER CHAINS  
Pitch 12.7 mm
Internal Width 7.seventy five mm
Roller Diameter 8.fifty one mm

 

 

Z de dp SIMPLEX DUPLEX TRIPLEX
D1 D2 D3
eight 37.2  33.18  8 ten ten
nine forty one.0  37.13  eight ten ten
10 45.2  forty one.10  eight 10 10
eleven 48.7  forty five.07  ten 10 twelve
12 fifty three.0  forty nine.07  10 10 twelve
thirteen 57.4  fifty three.06  ten 10 12
14 sixty one.8  57.07  10 ten 12
15 sixty five.5  61.09  ten 10 twelve
16 sixty nine.5  sixty five.10  ten twelve sixteen
17 seventy three.6  sixty nine.11  ten 12 sixteen
eighteen 77.8  73.14  10 twelve sixteen
19 81.7  seventy seven.16  10 twelve sixteen
twenty eighty five.8  eighty one.19  ten twelve 16
21 89.7  85.22  12 sixteen sixteen
22 93.8  89.24  twelve sixteen sixteen
23 ninety eight.2  93.27  twelve 16 16
24 101.8  97.29  twelve sixteen 16
twenty five one zero five.8  one hundred and one.33  12 16 16
26 a hundred and ten.0  a hundred and five.36  16 16 16
27 114.0  109.40  sixteen 16 sixteen
28 118.0  113.42  16 16 16
29 122.0  117.46  sixteen 16 16
thirty 126.1  121.50  16 16 16
31 one hundred thirty.2  one hundred twenty five.54  sixteen 16 20
32 134.3  129.56  sixteen sixteen 20
33 138.4  133.60  sixteen 16 20
34 142.6  137.64  sixteen sixteen 20
35 146.7  141.68  sixteen sixteen 20
36 151.0  a hundred forty five.72  16 twenty twenty
37 154.6  149.76  sixteen 20 20
38 158.6  153.80  16 20 20
39 162.7  157.83  16 20 twenty
40 166.8  161.87  16 20 20
forty one 171.4  a hundred sixty five.91  20 20 25
42 one hundred seventy five.4  169.94  twenty twenty twenty five
forty three 179.7  173.98  20 twenty 25
forty four 183.8  178.02  twenty 20 twenty five
45 188.0  182.07  twenty twenty 25
forty six 192.1  186.10  20 20 twenty five
forty seven 196.2  a hundred ninety.14  20 20 25
48 two hundred.3  194.18  20 twenty twenty five
49 204.3  198.22  20 20 twenty five
fifty 208.3  202.26  20 20 twenty five
fifty one 212.1  206.30  20 25 25
52 216.1  210.34  20 25 25
53 220.2  214.37  twenty twenty five 25
54 224.1  218.43  20 25 25
fifty five 228.1  222.46  twenty twenty five twenty five
56 232.2  226.50  twenty 25 twenty five
57 236.4  230.54  twenty 25 twenty five
58 240.5  234.58  twenty 25 twenty five
fifty nine 244.5  238.62  twenty twenty five 25
60 248.6  242.66  20 twenty five twenty five
sixty two 256.9  250.74  twenty five 25 25
sixty four 265.1  258.82  twenty five twenty five 25
sixty five 269.0  262.86  25 25 25
66 273.0  266.91  twenty five twenty five twenty five
68 281.0  274.99  25 25 twenty five
70 289.0  283.07  25 twenty five 25
seventy two 297.2  291.15  twenty five 25 twenty five
75 309.2  303.28  25 25 25
seventy six 313.2  307.32  25 25 25
78 321.4  315.40  25 25 25
eighty 329.4  323.49  25 25 twenty five
eighty five 349.0  343.69  25 25 25
90 369.9  363.90  25 25 twenty five
95 390.1  384.11  twenty five twenty five 25
a hundred 410.3  404.32  twenty five twenty five 25
a hundred and ten 450.7  444.74  25 twenty five twenty five
114 466.9  460.91  25 25 25
a hundred and twenty 491.2  485.16  25 twenty five 25
one hundred twenty five 511.3  505.37  25 twenty five twenty five

Fundamental Information.

Variety:

Simplex, Duplex, Triplex

Sprocket Model:

three/8″,1/2″,5/8″,3/4″,1″,1.25″,1.fifty”,1.75″,2.00″,2.25″,2.00″,2.twenty five”,2.50″, 3″

Teeth Quantity:

9-one hundred

Standard:

ANSI , JIS, DIN, ISO

Substance:

1571, 1045, SS304 , SS316  As Per Consumer Ask for.

Efficiency Therapy:

Carburizing, Large Frequency Therapy, Hardening and Tempering, Nitriding

Area Remedy:

Black of Oxidation, Zincing, Nickelage.

Characteristic Fire Resistant, Oil Resistant, Heat Resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, and so forth
Style criterion ISO DIN ANSI & Client Drawings
Software Industrial transmission products
Package Wooden Circumstance / Container and pallet, or created-to-order

Certification:

ISO9001 SGS

Quality Inspection:

Self-check and Last-check out

Sample:

ODM&OEM, Demo Purchase Accessible and Welcome

Advantage Top quality very first, Support initial, Aggressive cost, Quick shipping
Shipping Time ten times for samples. 15 times for official order.

 

Installation AND Using

The chain spocket, as a drive or deflection for chains, has pockets to keep the chain hyperlinks with a D-profile CZPT area with flat facet surfaces  parallel to the centre airplane of the chain back links, and outer surfaces at right angles to the chain url centre plane. The chain backlinks are pressed firmly from the outer surfaces and every of the aspect surfaces by the angled laying surfaces at the foundation of the pockets, and also the assistance surfaces of the wheel physique jointly with the stop sides of the webs formed by the major and trailing walls of the pocket.

Notice

When CZPT new chainwheels it is very important that a new chain is equipped at the identical time, and vice versa. Using an old chain with new sprockets, or a new chain with outdated sprockets will cause quick put on.

It is crucial if you are installing the chainwheels by yourself to have the manufacturing facility provider manual specific to your product. Our chainwheels are created to be a direct CZPT for your OEM chainwheels and as such, the set up need to be performed in accordance to your models support guide.

During use a chain will stretch (i.e. the pins will wear creating extension of the chain). Using a chain which has been stretched more than the above maximum allowance triggers the chain to journey up the tooth of the sprocket. This leads to damage to the tips of the chainwheels enamel, as the drive transmitted by the chain is transmitted fully by means of the leading of the tooth, instead than the complete tooth. This final results in significant wearing of the chainwheel.
 

FOR CHAIN STHangZhouRDS

Expectations companies (this kind of as ANSI and ISO) maintain requirements for layout, dimensions, and interchangeability of transmission chains. For instance, the following Desk exhibits info from ANSI regular B29.1-2011 (Precision Power Transmission Roller Chains, Attachments, and Sprockets) designed by the American Society of Mechanical Engineers (ASME). See the references[8][9][10] for added data.

ASME/ANSI B29.1-2011 Roller Chain Regular SizesSizePitchMaximum Roller DiameterMinimum Final Tensile StrengthMeasuring Load25

ASME/ANSI B29.1-2011 Roller Chain Normal Sizes
Measurement Pitch Optimum Roller Diameter Bare minimum Ultimate Tensile Strength Measuring Load
twenty five .250 in (6.35 mm) .one hundred thirty in (3.thirty mm) 780 lb (350 kg) 18 lb (8.2 kg)
35 .375 in (9.53 mm) .two hundred in (5.08 mm) 1,760 lb (800 kg) eighteen lb (8.2 kg)
forty one .five hundred in (twelve.70 mm) .306 in (7.77 mm) 1,five hundred lb (680 kg) 18 lb (8.2 kg)
40 .500 in (twelve.70 mm) .312 in (7.ninety two mm) 3,one hundred twenty five lb (1,417 kg) 31 lb (fourteen kg)
fifty .625 in (fifteen.88 mm) .four hundred in (10.sixteen mm) 4,880 lb (2,210 kg) forty nine lb (22 kg)
60 .750 in (19.05 mm) .469 in (11.ninety one mm) 7,030 lb (3,190 kg) 70 lb (32 kg)
80 one.000 in (25.40 mm) .625 in (fifteen.88 mm) twelve,five hundred lb (5,seven hundred kg) a hundred twenty five lb (57 kg)
100 one.250 in (31.seventy five mm) .750 in (19.05 mm) 19,531 lb (8,859 kg) 195 lb (88 kg)
a hundred and twenty 1.500 in (38.ten mm) .875 in (22.23 mm) 28,one hundred twenty five lb (twelve,757 kg) 281 lb (127 kg)
140 1.750 in (forty four.forty five mm) one.000 in (25.40 mm) 38,280 lb (seventeen,360 kg) 383 lb (174 kg)
a hundred and sixty 2.000 in (fifty.eighty mm) 1.one hundred twenty five in (28.fifty eight mm) 50,000 lb (23,000 kg) five hundred lb (230 kg)
one hundred eighty 2.250 in (fifty seven.fifteen mm) one.460 in (37.08 mm) 63,280 lb (28,seven hundred kg) 633 lb (287 kg)
two hundred two.five hundred in (63.fifty mm) 1.562 in (39.sixty seven mm) 78,a hundred seventy five lb (35,460 kg) 781 lb (354 kg)
240 three.000 in (seventy six.twenty mm) 1.875 in (forty seven.63 mm) 112,five hundred lb (51,000 kg) 1,000 lb (450 kg

For mnemonic purposes, under is one more presentation of crucial proportions from the same standard, expressed in fractions of an inch (which was portion of the contemplating guiding the option of desired quantities in the ANSI normal):

Pitch (inches) Pitch expressed
in eighths
ANSI standard
chain quantity
Width (inches)
14 28 twofive one8
three8 threeeight threefive threesixteen
1two four8 41 onefour
onetwo foureight 4 516
five8 five8 5 3eight
three4 six8 six 12
one 8eight 8 5eight

Notes:
one. The pitch is the length among roller centers. The width is the length in between the link plates (i.e. slightly far more than the roller width to permit for clearance).
two. The right-hand digit of the standard denotes 0 = standard chain, 1 = light-weight chain, 5 = rollerless bushing chain.
3. The still left-hand digit denotes the quantity of eighths of an inch that make up the pitch.
four. An “H” following the standard amount denotes heavyweight chain. A hyphenated amount pursuing the normal amount denotes double-strand (2), triple-strand (3), and so on. Therefore 60H-3 denotes variety sixty heavyweight triple-strand chain.
 A common bicycle chain (for derailleur gears) utilizes narrow 1⁄2-inch-pitch chain. The width of the chain is variable, and does not have an effect on the load potential. The far more sprockets at the rear wheel (traditionally 3-6, today 7-twelve sprockets), the narrower the chain. Chains are sold according to the amount of speeds they are developed to operate with, for example, “10 pace chain”. Hub equipment or single speed bicycles use 1/2″ x 1/8″ chains, exactly where 1/8″ refers to the highest thickness of a sprocket that can be utilized with the chain.

Typically chains with parallel formed back links have an even amount of backlinks, with each slender hyperlink followed by a broad 1.Chains created up with a uniform sort of hyperlink, narrow at 1 and broad at the other stop, can be produced with an odd quantity of backlinks, which can be an gain to adapt to a special chainwheel-length on the other side these kinds of a chain tends to be not so powerful.

Roller chains produced making use of ISO common are sometimes called as isochains.

 

WHY Select US 
 

1. Reliable High quality Assurance Technique
two. Chopping-Edge Computer-Controlled CNC Equipment
three. Bespoke Solutions from Hugely Experienced Professionals
4. Customization and OEM Accessible for Certain Software
5. Substantial Inventory of Spare Parts and Components
6. Nicely-Designed Worldwide Marketing Community
seven. Successful Right after-Sale Support Technique

 

The 219 sets of innovative automated creation gear provide assures for substantial merchandise high quality. The 167 engineers and experts with senior expert titles can layout and develop items to meet the precise needs of customers, and OEM customizations are also offered with us. Our audio world-wide provider network can provide clients with well timed right after-product sales technical companies.

We are not just a producer and provider, but also an sector specialist. We operate professional-actively with you to offer you skilled tips and merchandise recommendations in order to stop up with a most value effective product accessible for your particular application. The consumers we provide worldwide variety from end customers to distributors and OEMs. Our OEM replacements can be substituted anywhere essential and ideal for each repair and new assemblies.

 

Roller sprockets are typically employed in industrial and commercial purposes to transmit force to the chain by meshing with rollers on the chain, the enamel of which mate with the interior plates of the chain. A broad selection of programs gain from these, which includes conveyor belts, big industrial drives, robotics, electrical assembly, and more.
Technique functionality is very dependent on the interaction of the sprockets, which indicates that the sprockets you pick push the accomplishment of your operation. Make the right and simple decision with ep’s sprockets. Tsubaki gives chain and sprocket production capabilities. The chain meshes well with the sprockets for prolonged provider daily life and reliable performance. This implies long-time period personal savings and real value for your functions. Lessen upkeep downtime, enhance efficiency and lessen substitute expenses

China factory 08A 15teeth Chain Transmission Belt Gearbox Parts General Duty Conveyor Auto Parts Conveyor Industrial Mining Sugar Sprocket     near me supplier