Product Description
Product Description
Product Description
| Item | Chain sprocket, Chain wheels, gears |
| Design | Can be at the customer’ request, tailor-made, at customer’s design,OEM |
| Application | Petrochemical industry, Mining, metallurgy, machine tools, hydra-power |
| Material | Casting or Forged Material 45#,SAE1045,SAE4140,SAE4150,SAE4160,20CrMnTi,42CrMo, 18CrNiMo7,42CrMo,40CrNiMoA,20CrNiMoA,stainless steel 410,stainless steel 304 |
| Treatment | Forging, machining, gear hobbing |
| Surface treatment | Quenching, oxidizing black, galvanizing, sandblasting, oil immersion, grinding |
| Heat treatment | Tempering, high frequency quenching, carburizing quenching |
| Standard | ANSI, DIN, ISO |
| Size | From diameter 250mm to 1250mm |
| Minimum order | 1 pc |
Product Real Shot
Manufacturing Process
- Raw material, issue material testing report100% Ultrasonic Test ASTMA388
- Sawing into parts
- CNC lather blank.
- Hobbing
- High Frequency and Hardness test
- Key way, set the screw
- Clean and Dimensional Checking
- Package and Delivery.
Data Needed for Quotation
– Your own drawing
– Your requirement on material and necessary dimensional data
– Ask for recommend
Company Profile
ZheJiang CZPT Machinery Co., Ltd., established in the year of 2012, is a professional supplier of material handling equipment, OEM machinery parts, various forging parts and casting parts.
Ebon’s products scope: cranes, hoists, magnets, grabs, hooks, wheels, drums, axles, lifting beams,bearing box, bearings, couplings,flanges etc. They are applied in wide range of field: Machinery, Mining, Hydro power Transportation, Construction…..
CZPT has 5 reliable manufacturing factories to make sure stable supply and fast delivery for your business.
Our products are also exported to USA, Britain, Japan, South Korea, Russia, Indonesia, Thailand, India, Vietnam, Canada, Argentina, Paraguay etc more than 50 countries.
CZPT team is loyal and committed to your success, and firmly believes that our products and services will increase the value and effectiveness of your business with following characters:
-Professional sales team, market promotion team and logistics team with more then 10 years experience .
-Loyal and Responsible Characters
-Efficient Work, Fast Response
-Responsible Quality Control Team
-Video the manufacturing process, the testing, and packing before delivery
1.Q: How about your delivery time?
A: Generally, it will take 7-30 days after receiving your advance payment. The specific delivery time depends on the items, transportation ways and the quantity of your order.
2.Q: Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings.
3.Q: Do you test all your goods before delivery?
A: Yes, we have 100% Ultrasonic test, Magnetic test or Liquid Penetration test before delivery
4.Q: How do you make our business long-term and good relationship?
A: (1) We keep good quality and competitive price to ensure our customers benefit ;
(2) We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
5.Q: I can’t see the goods or touch the goods, how can I deal with the risk involved?
A: Our quality management system conforms to the requirement of ISO 9001:2015 verified by DNV. We are absolutely worth your trust. We can accept trial order to enhance mutual trust.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Machinery, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Forging Parts |
| Toothed Portion Shape: | Spur Gear |
| Material: | Casting or Forged Material |
| Customization: |
Available
| Customized Request |
|---|
Customization and Modification of Conveyor Sprockets
Yes, conveyor sprockets can be customized or modified to suit specific conveyor applications. Conveyor systems often vary in design, size, and function, and custom sprockets can be engineered to meet these specific requirements. Here are some ways conveyor sprockets can be customized:
- Size and Pitch: Conveyor sprockets can be manufactured in various sizes and pitches to match the conveyor chain or belt dimensions.
- Number of Teeth: The number of teeth on the sprocket can be adjusted to achieve the desired gear ratio or speed.
- Material Selection: Depending on the application, conveyor sprockets can be made from different materials, such as steel, cast iron, or plastic, to optimize performance and durability.
- Coatings and Finishes: Special coatings or finishes can be applied to the sprocket surface to improve corrosion resistance or reduce friction.
- Keyways or Set Screws: Custom sprockets can be equipped with keyways or set screws to ensure a secure connection with the conveyor shaft.
- Hub Configuration: The hub design of the sprocket can be modified to accommodate specific mounting requirements.
- Special Features: Additional features, such as split sprockets for easy assembly or custom profiles for unique conveyor applications, can be incorporated.
Working with a reputable sprocket manufacturer or supplier is essential for customizing conveyor sprockets. They can provide engineering expertise and manufacturing capabilities to create sprockets that precisely fit the conveyor system’s needs. Customized conveyor sprockets can improve conveyor performance, reduce downtime, and enhance overall efficiency in material handling processes.
Can conveyor sprockets be used in mining and material handling conveyors?
Yes, conveyor sprockets are commonly used in mining and material handling conveyors due to their durability and reliability in handling heavy loads and harsh operating conditions.
In mining applications, conveyor systems are used to transport bulk materials such as coal, ore, and minerals. These materials are often abrasive and can cause significant wear on conveyor components. Conveyor sprockets, especially those made from robust materials like cast iron or steel, are well-suited for such demanding environments.
Material handling conveyors in industries like manufacturing, construction, and agriculture also benefit from using conveyor sprockets. These conveyors transport a wide range of products, including grains, construction materials, and automotive parts. Conveyor sprockets ensure smooth and efficient movement of materials, reducing the risk of jams and downtime.
It’s important to select the appropriate type of conveyor sprocket based on the specific requirements of the mining or material handling application. Factors such as load capacity, conveyor speed, and environmental conditions should be considered when choosing the right sprocket for optimal performance and longevity.
Replacing Worn-out Conveyor Sprockets
If a conveyor sprocket is worn out or damaged, it is possible to replace it without replacing the entire conveyor chain. Conveyor sprockets can experience wear over time due to the friction and stress of continuous operation. Signs of a worn-out sprocket may include teeth that are significantly worn down, bent, or broken.
To replace a worn-out conveyor sprocket, follow these steps:
- Identify the Sprocket Type: Before purchasing a replacement sprocket, identify the specific type and size of the existing sprocket. Note the number of teeth, bore size, and any specific design features.
- Remove the Old Sprocket: Shut down the conveyor system and ensure that it is not in operation. Remove any guards or covers that may be obstructing the sprocket. Loosen and remove the set screws or bolts securing the sprocket to the conveyor shaft.
- Inspect Other Components: While replacing the sprocket, take the opportunity to inspect other conveyor components, such as the chain or belt, for wear or damage. Replace any worn-out components as needed.
- Install the New Sprocket: Position the new sprocket on the conveyor shaft, aligning it properly with the chain or belt. Secure the sprocket in place with the set screws or bolts, ensuring it is firmly attached to the shaft.
- Check Alignment: Verify that the new sprocket is correctly aligned with the conveyor chain or belt. Proper alignment is crucial for smooth operation and to prevent premature wear on the new sprocket.
- Lubrication: Apply the appropriate lubrication to the new sprocket as recommended by the manufacturer. Proper lubrication reduces friction and wear, extending the sprocket’s lifespan.
- Test the Conveyor: Once the new sprocket is installed and all components are reassembled, test the conveyor system to ensure it operates smoothly and without any issues.
Replacing a worn-out conveyor sprocket promptly is essential to prevent further damage to the conveyor system and maintain efficient material handling. Regular inspection and maintenance of conveyor sprockets can help identify wear early on, allowing for timely replacements and preventing costly downtime.
editor by Dream 2024-05-02
China manufacturer America, Kana, Europe, ANSI Standard or Made to Order Sprockets for Roller Chain and Conveyor Chain
Product Description
America, Kana, Europe, ANSI Standard or Made to Order Sprockets for Roller Chain and Conveyor Chain
Product Description
1. Produce strictly in accordance with standard dimension
2. Material: 1045 Steel / Alloy Steel / Stainless Steel 304 & 316
3. Standard: ANSI, DIN, JINS, ISO, KANA,Standard America or customer’s drawing
4. Pilot bore, finished bore, taper bore and special bore.
5. Bright surface / high precision / Blacking /Electrophoretic-Coated
6. Advanced heat treatment and surface treatment craft
7. Best quality and competitive price.
8. Welcome OEM / ODM
9. Processing Equipment: Hobbing machine, Slotting machine, CNC lathes and other equipment.
10. Sprocket Models: Contains special sprocket according to customer’s drawings, standard sprocket (American standard and metric).
Detailed Photos
View more products,please click here…
Company Profile
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Machinery, Agricultural Machinery, Industry |
| Hardness: | Hardness |
| 40: | 1/2" |
| 50: | 5/8" |
| 60: | 3/4" |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Customization and Modification of Conveyor Sprockets
Yes, conveyor sprockets can be customized or modified to suit specific conveyor applications. Conveyor systems often vary in design, size, and function, and custom sprockets can be engineered to meet these specific requirements. Here are some ways conveyor sprockets can be customized:
- Size and Pitch: Conveyor sprockets can be manufactured in various sizes and pitches to match the conveyor chain or belt dimensions.
- Number of Teeth: The number of teeth on the sprocket can be adjusted to achieve the desired gear ratio or speed.
- Material Selection: Depending on the application, conveyor sprockets can be made from different materials, such as steel, cast iron, or plastic, to optimize performance and durability.
- Coatings and Finishes: Special coatings or finishes can be applied to the sprocket surface to improve corrosion resistance or reduce friction.
- Keyways or Set Screws: Custom sprockets can be equipped with keyways or set screws to ensure a secure connection with the conveyor shaft.
- Hub Configuration: The hub design of the sprocket can be modified to accommodate specific mounting requirements.
- Special Features: Additional features, such as split sprockets for easy assembly or custom profiles for unique conveyor applications, can be incorporated.
Working with a reputable sprocket manufacturer or supplier is essential for customizing conveyor sprockets. They can provide engineering expertise and manufacturing capabilities to create sprockets that precisely fit the conveyor system’s needs. Customized conveyor sprockets can improve conveyor performance, reduce downtime, and enhance overall efficiency in material handling processes.
How do I prevent chain slippage and skipping issues with conveyor sprockets?
Chain slippage and skipping issues with conveyor sprockets can lead to disruptions in the conveyor system’s operation and negatively impact productivity. To prevent these problems, consider the following measures:
- Proper Chain Tension: Ensuring the chain is appropriately tensioned is crucial. Too much tension can cause excessive wear, while too little tension can lead to chain slippage. Regularly check and adjust the chain tension to the manufacturer’s recommended specifications.
- Correct Sprocket Alignment: Misaligned sprockets can cause the chain to ride up on the teeth and result in skipping. Check and align the sprockets to be in the same plane and parallel to the conveyor frame.
- Regular Maintenance: Implement a routine maintenance schedule to inspect and clean the sprockets and chains. Remove any debris or buildup that can cause chain slippage.
- Proper Lubrication: Lubrication is essential to reduce friction between the chain and sprockets. Use the appropriate lubricant and apply it regularly to ensure smooth operation and minimize wear.
- Quality Sprockets: Invest in high-quality conveyor sprockets made from durable materials. Inferior sprockets can wear out quickly, leading to chain slippage and other issues.
- Chain Maintenance: Regularly inspect the chain for signs of wear, elongation, or damaged links. Replace any damaged or worn-out chain sections promptly.
- Proper Loading: Avoid overloading the conveyor, as excessive loads can put additional strain on the chain and sprockets, leading to slippage.
By implementing these preventive measures and conducting regular maintenance, you can significantly reduce the risk of chain slippage and skipping issues with conveyor sprockets, ensuring smooth and reliable conveyor system operation.
Common Applications of Conveyor Sprockets in Different Industries
Conveyor sprockets are widely used in various industries to facilitate the movement of conveyor belts or chains. Some of the common applications of conveyor sprockets include:
- 1. Material Handling: Conveyor systems with sprockets are extensively used in material handling industries such as manufacturing, logistics, warehouses, and distribution centers to transport goods and products efficiently.
- 2. Food and Beverage: The food and beverage industry utilizes conveyor sprockets to move food products along the production line, from processing to packaging, ensuring smooth and hygienic material flow.
- 3. Mining and Quarrying: Conveyor systems with sprockets are employed in mining and quarrying operations to transport raw materials, rocks, and minerals from one location to another for processing.
- 4. Agriculture: In the agricultural sector, conveyor sprockets are used to move crops, grains, and other agricultural products through processing and storage facilities.
- 5. Automotive: The automotive industry utilizes conveyor sprockets in assembly lines to move vehicle components and parts during the manufacturing process.
- 6. Packaging: Conveyor systems with sprockets are extensively used in packaging industries to transport and package products efficiently and in an automated manner.
- 7. Airport Baggage Handling: Conveyor sprockets play a vital role in airport baggage handling systems, ensuring passengers’ luggage is transported accurately and swiftly.
- 8. Recycling: Conveyor systems with sprockets are used in recycling plants to sort and transport recyclable materials for processing and reuse.
- 9. Pharmaceutical: The pharmaceutical industry utilizes conveyor sprockets to move medications and pharmaceutical products during the manufacturing and packaging process.
- 10. Textile: In the textile industry, conveyor systems with sprockets are used to transport fabrics and textiles during various stages of production.
These are just a few examples, and conveyor sprockets find applications in many other industries where material handling and efficient movement of products or materials are essential for the production process.
editor by CX 2024-04-11
China manufacturer America, Kana, Europe, ANSI Standard or Made to Order Sprockets for Roller Chain and Conveyor Chain
Product Description
America, Kana, Europe, ANSI Standard or Made to Order Sprockets for Roller Chain and Conveyor Chain
Product Description
1. Produce strictly in accordance with standard dimension
2. Material: 1045 Steel / Alloy Steel / Stainless Steel 304 & 316
3. Standard: ANSI, DIN, JINS, ISO, KANA,Standard America or customer’s drawing
4. Pilot bore, finished bore, taper bore and special bore.
5. Bright surface / high precision / Blacking /Electrophoretic-Coated
6. Advanced heat treatment and surface treatment craft
7. Best quality and competitive price.
8. Welcome OEM / ODM
9. Processing Equipment: Hobbing machine, Slotting machine, CNC lathes and other equipment.
10. Sprocket Models: Contains special sprocket according to customer’s drawings, standard sprocket (American standard and metric).
Detailed Photos
View more products,please click here…
Company Profile
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Machinery, Agricultural Machinery, Industry |
| Hardness: | Hardness |
| 40: | 1/2" |
| 50: | 5/8" |
| 60: | 3/4" |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can Conveyor Sprockets be Used in Precision Motion Control and Automation Systems?
Yes, conveyor sprockets can be used in precision motion control and automation systems. While conveyor systems are commonly associated with bulk material handling and transportation, they also find applications in industries that require precise movement and positioning of components.
In precision motion control and automation systems, conveyor sprockets play a critical role in synchronizing the movement of conveyor belts or chains with other components. By selecting sprockets with accurate tooth profiles, pitch, and material properties, manufacturers can achieve precise and repeatable motion in their automation processes.
Key factors that make conveyor sprockets suitable for precision motion control and automation systems include:
1. Tooth Profile: Conveyor sprockets are available in various tooth profiles, such as involute, circular, and square. The choice of tooth profile depends on the specific motion requirements of the automation system.
2. Pitch: Conveyor sprockets are designed with specific pitch values that correspond to the pitch of the conveyor chain or belt. The pitch accuracy ensures that the components move smoothly and consistently, which is vital in precision applications.
3. Material: High-quality materials, such as stainless steel or engineered plastics, are used to manufacture conveyor sprockets for precision applications. These materials offer excellent wear resistance, low friction, and dimensional stability, ensuring minimal variation in motion over time.
4. Low Backlash: In precision motion control, minimizing backlash is crucial to avoid errors and achieve accurate positioning. Well-designed conveyor sprockets can contribute to low backlash and enhance system performance.
5. Customization: Manufacturers can customize conveyor sprockets to meet the specific requirements of their automation systems. This includes modifying tooth count, pitch diameter, and bore size to achieve the desired motion characteristics.
6. Lubrication: Proper lubrication of conveyor sprockets is essential to maintain smooth operation and reduce friction. Lubricants should be selected based on the application’s speed, temperature, and environmental conditions.
Overall, conveyor sprockets offer a reliable and effective solution for precision motion control and automation systems. When properly selected and maintained, they contribute to the seamless operation of the automation processes, ensuring accuracy, efficiency, and productivity.
Can conveyor sprockets be used in curved or inclined conveyor systems?
Yes, conveyor sprockets can be used in curved or inclined conveyor systems. In these types of conveyor setups, the sprockets play a crucial role in guiding and driving the conveyor chain or belt along the curved or inclined path.
Curved Conveyor Systems:
In curved conveyor systems, the conveyor belt or chain needs to change its direction smoothly to navigate the curved path. To achieve this, specialized sprockets with a specific curvature are used. These sprockets are designed to match the desired curve of the conveyor and ensure that the belt or chain follows the intended path without slipping or derailing.
Inclined Conveyor Systems:
In inclined conveyor systems, the conveyor is set at an angle to transport materials between different levels. The sprockets used in inclined conveyors must be designed to accommodate the increased load and maintain proper engagement with the chain or belt to prevent slippage.
Key Considerations:
When using conveyor sprockets in curved or inclined systems, the following considerations are essential:
- Proper Sprocket Design: Ensure that the sprockets are designed to match the curvature of the conveyor for curved systems or are appropriately sized and spaced for inclined systems.
- Chain or Belt Tension: Proper tensioning of the chain or belt is crucial to prevent slippage and maintain smooth operation in inclined conveyors.
- Lubrication: Adequate lubrication of the sprockets and chains or belts is essential to minimize friction and wear in curved or inclined systems.
- Material Selection: Choose sprockets made from durable and wear-resistant materials, especially when dealing with higher loads or challenging environments.
By using the right sprockets and ensuring proper maintenance, conveyor systems can operate smoothly and efficiently in curved or inclined configurations. Consulting with conveyor system experts and sprocket manufacturers can help in selecting the most suitable sprockets for specific curved or inclined conveyor applications.
Eco-Friendly Materials Used for Manufacturing Conveyor Sprockets
Yes, there are several eco-friendly materials used for manufacturing conveyor sprockets. As environmental concerns continue to grow, industries are increasingly focusing on sustainable and green manufacturing practices. Some of the eco-friendly materials used for conveyor sprockets include:
- 1. Recycled Steel: Steel is a common material for conveyor sprockets, and using recycled steel helps reduce the demand for virgin steel production and lowers the carbon footprint.
- 2. Cast Iron: Cast iron sprockets can also be considered eco-friendly as cast iron is a durable and long-lasting material that requires less frequent replacements, reducing waste generation.
- 3. Non-Toxic Coatings: Some manufacturers use non-toxic and environmentally friendly coatings on sprockets to protect them from corrosion without harming the environment.
- 4. Biodegradable Plastics: In certain applications, biodegradable plastics may be used as a material for sprockets, offering an eco-friendly alternative to conventional plastics.
- 5. Sustainable Manufacturing Processes: Apart from material choices, eco-friendly conveyor sprockets can be produced using sustainable manufacturing practices that aim to minimize energy consumption and waste generation.
When selecting conveyor sprockets, it’s essential to inquire about the materials used in their construction and opt for those that prioritize sustainability. Choosing eco-friendly materials not only reduces the environmental impact but also promotes a greener and more sustainable industry.
editor by CX 2024-03-30
China manufacturer America, Kana, Europe, ANSI Standard or Made to Order Sprockets for Roller Chain and Conveyor Chain
Product Description
Company Profile
HangZhou Xihu (West Lake) Dis. Mechanical Transmission Parts Co., Ltd. is a professional manufacturer of mechanical transmission parts, founded in 1987. Our company is committed to standard roller sprocket, single row and multi-row sprocket, non-standard sprocket, gear, rack, bevel gear, sprocket, shaft, gear shaft and other products. We have passed ISO 9001 .Xihu (West Lake) Dis. company has a number of experienced engineers, involved in plHangZhou, testing, heat treatment, inspection, the use of strict and accurate testing methods. Our sprockets are widely used in agricultural machinery, stereoscopic garage, mining equipment, woodworking machinery, petroleum machinery and other industries. Implementation standards such as ANSI.BS, DIN.KANA, etc., can also be customized according to the drawing processing
Our products have won wide praise and trust from customers for their excellent quality. HangZhou Xihu (West Lake) Dis. mechanical transmission Parts Co., Ltd. adhere to the quality of survival, innovation and development, customer first business philosophy, dedicated to domestic and foreign customers service. We warmly welcome you to negotiate business with us.
Product Description
| Standard or Nonstandard | Standard | Application | Maqchinery | |
| Hardness | Hardened Tooth Surface | Material | C45 | |
| Specification | Various Sprockets | Pitch(PCD) | 1-10M | |
| Toothed Portion Shape | Spur Gear | Teeth | 10-60Z | |
| HS Code | 84839000 | Production Capacity | 100000 Pcs/Year |
Detailed Photos
Certifications
FAQ
1. Are you manufacturer or trade company ?
We are a manufacturing factory founded in 1987 ,with trade team for international service.
2. What terms of payment you usually use ?
T/T . 30% deposit ,and 70% before finish production .Price :FOB ZheJiang .
3. Can you make products according to customer”s design ?
Yes , we can make according to customer”s drawing and samples .OED and ODM are acceptable.
4.How long is your delivery time ?
Genarally it is 5-15 days afte rthe deposit .It will take more days customized.
5. What do I need for offering a quote ?
Please offer us 2D or 3d drawing (with material ,dimension,surface treatment and other technical datas etc.), quantity ,or samples .
Then we will quote the best price .
| Application: | Machinery, Marine, Toy, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Cast Gear |
| Samples: |
US$ 0.1/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Customization and Modification of Conveyor Sprockets
Yes, conveyor sprockets can be customized or modified to suit specific conveyor applications. Conveyor systems often vary in design, size, and function, and custom sprockets can be engineered to meet these specific requirements. Here are some ways conveyor sprockets can be customized:
- Size and Pitch: Conveyor sprockets can be manufactured in various sizes and pitches to match the conveyor chain or belt dimensions.
- Number of Teeth: The number of teeth on the sprocket can be adjusted to achieve the desired gear ratio or speed.
- Material Selection: Depending on the application, conveyor sprockets can be made from different materials, such as steel, cast iron, or plastic, to optimize performance and durability.
- Coatings and Finishes: Special coatings or finishes can be applied to the sprocket surface to improve corrosion resistance or reduce friction.
- Keyways or Set Screws: Custom sprockets can be equipped with keyways or set screws to ensure a secure connection with the conveyor shaft.
- Hub Configuration: The hub design of the sprocket can be modified to accommodate specific mounting requirements.
- Special Features: Additional features, such as split sprockets for easy assembly or custom profiles for unique conveyor applications, can be incorporated.
Working with a reputable sprocket manufacturer or supplier is essential for customizing conveyor sprockets. They can provide engineering expertise and manufacturing capabilities to create sprockets that precisely fit the conveyor system’s needs. Customized conveyor sprockets can improve conveyor performance, reduce downtime, and enhance overall efficiency in material handling processes.
What are the Temperature Limits for the Operation of Conveyor Sprockets?
The temperature limits for the operation of conveyor sprockets depend on the materials used in their construction and any additional coatings or treatments applied to enhance their performance.
Conveyor sprockets made from common materials like steel or cast iron typically have temperature limits ranging from -20°C to 150°C (-4°F to 302°F). However, for more specialized applications, sprockets made from high-temperature-resistant materials like stainless steel or heat-treated alloys can operate at much higher temperature ranges, typically up to 400°C (752°F) or more.
It is crucial to consider the following factors when determining the appropriate temperature limits for conveyor sprockets:
- Material Composition: Choose sprocket materials that can withstand the intended operating temperature range. Stainless steel, heat-treated steel, or specialty alloys are suitable choices for high-temperature applications.
- Coatings and Treatments: Certain coatings or treatments can improve a sprocket’s temperature resistance. For instance, applying heat-resistant coatings or surface treatments can extend the temperature limits of standard sprockets.
- Lubrication: Ensure that proper lubrication is maintained, especially in high-temperature environments, as it can help reduce friction and prevent premature wear.
It is essential to refer to the manufacturer’s specifications and guidelines for the specific conveyor sprockets being used. This will provide precise information on their temperature limits and any restrictions based on the application and environmental conditions.
Exceeding the temperature limits of conveyor sprockets can lead to accelerated wear, reduced performance, and potential failure, which can disrupt conveyor system operation. Therefore, selecting sprockets that match the required temperature range and conducting regular inspections are vital to ensuring safe and efficient conveyor operation.
Common Applications of Conveyor Sprockets in Different Industries
Conveyor sprockets are widely used in various industries to facilitate the movement of conveyor belts or chains. Some of the common applications of conveyor sprockets include:
- 1. Material Handling: Conveyor systems with sprockets are extensively used in material handling industries such as manufacturing, logistics, warehouses, and distribution centers to transport goods and products efficiently.
- 2. Food and Beverage: The food and beverage industry utilizes conveyor sprockets to move food products along the production line, from processing to packaging, ensuring smooth and hygienic material flow.
- 3. Mining and Quarrying: Conveyor systems with sprockets are employed in mining and quarrying operations to transport raw materials, rocks, and minerals from one location to another for processing.
- 4. Agriculture: In the agricultural sector, conveyor sprockets are used to move crops, grains, and other agricultural products through processing and storage facilities.
- 5. Automotive: The automotive industry utilizes conveyor sprockets in assembly lines to move vehicle components and parts during the manufacturing process.
- 6. Packaging: Conveyor systems with sprockets are extensively used in packaging industries to transport and package products efficiently and in an automated manner.
- 7. Airport Baggage Handling: Conveyor sprockets play a vital role in airport baggage handling systems, ensuring passengers’ luggage is transported accurately and swiftly.
- 8. Recycling: Conveyor systems with sprockets are used in recycling plants to sort and transport recyclable materials for processing and reuse.
- 9. Pharmaceutical: The pharmaceutical industry utilizes conveyor sprockets to move medications and pharmaceutical products during the manufacturing and packaging process.
- 10. Textile: In the textile industry, conveyor systems with sprockets are used to transport fabrics and textiles during various stages of production.
These are just a few examples, and conveyor sprockets find applications in many other industries where material handling and efficient movement of products or materials are essential for the production process.
editor by CX 2023-11-09
China manufacturer Precision Stainless Steel Casting Agricultural Roller Chain Custom Conveyor Drive Motorcycle Sprocket
Product Description
Product Parameters
Company Profile
-HangZhou Choho Industrial Co., Ltd. is a leading company in the domestic chain transmission industry. the first batch of natioal recognized enterprise technology center,national technology innovation demonstration enterprise, and the first A-share listed company in China’s chain drive industry. The stock code is 003033.
-Relying on industry-leading R&D technology, product quality and service, CHOHO has achieved plenty of high-quality customers. We supply vehicle chain system products for CZPT vehicle manufacturers such as Honda, Yamaha, Suzuki, DaHangZhouang, CF MOTOR, HangZhou Motorcycles, Knorr-Bremse etc.; Supply agricultural chain system products for CZPT agricultural machinery manufacturers at home and abroad, such as German CLASS and LOVOL; Supply industrial equipment chain system products for CZPT enterprises such as ZheJiang HangZhouan, HangZhou Logistics, HangZhou Kejie and Sinsong Robotics. The trademark has been registered in many countries, and the products are exported to a great number of countries and regions in Europe, America, Southeast Asia, South America, Africa etc., serving more than 3,000 after-sales customers.
Production Capacity Equipment
-By 2571,CHOHO has more than 2,700 sets of main production equipment and more than 600 sets of high-precision equipment,With the domestic advanced product laboratory and chain production assembly line, CHOHO has strong research and development and testing capabilities for high-end chain products.
Our Advantages
1. Any inquiry you make will be answered professionally within 6~8 hours.
2. Attaches great importance to product quality and approved by many global quality system certification,such as France, Norway, Germany.
3. Focused on Chain since 1999, have rich experience in Production.
4. High-quality workers,First-class advanced equipment,good quality control,advanced technology.
5. Be Good at Custom-Made Products, provide customized services for customers.
6. Participated in the drafting of 24 national and industrial standards such as chains.As of 2571-Mar, CHOHO has 180 authorized patents.
7. With the responsibility of “Providing high quality chain system with the same service life for the global locomotive industry”, have established a strong R&D team.
Product Advantages
HangZhou CHOHO possesses advanced manufacture equipments such as high precision machining center, hold-in program control broacher, Japan CNC lathe, South Korea CNC lathe, ZheJiang CNC hobbing machine, ZheJiang CNC gear shaping machine, unique spray cooling technology double station high frequency quenching furnace,honing machine tool, laser marking machine to develop large scale, high quality , professional and stable process. inspection instruments such as metallographic test machine, chemical analysis machine, fatigue test machine, projection and wearing test machine to make sure each sprocket we sold have reliable quality.
Certifications
-CHOHO attaches great importance to product quality and approved by many global quality system certification, such as France, Norway, and Germany. Through the establishment of a sophisticated production management process and quality control system, the entire product process control is achieved. With the introduction of advanced production, processing, and testing equipment, CHOHO has internationally leading full-process quality control capabilities to provide customers with high-quality products.
Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises in Various Fields Top 10!
Broad Customer Channels Market Continues to Develop!
International Exhibition
CHOHO has been invited to participate in domestic & international agricultural machinery exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV ASIA and so on!
Packaging & Shipping
| Packaging Details: | Chain+Plastic Bag+Neutral Box+Wooden case+Big Carton+Steel Pallets or Customization |
We are very close to the port of HangZhou, which saves a lot of logistics costs and transportation time!
We have our own logistics company and transportation department. If you need me to deliver goods to your warehouse or other ports in China, such as ZheJiang Port and ZheJiang Port, we can also do it!
Related Products:
FAQ:
1. Are you manufacturer or trade Company?
We are a factory focused on producing and exporting Chain over 23 years,have a professional international trade team.
2. What terms of payment you usually use?
T/T 30% deposit and 70% against document, L/C at sight
3. What is your lead time for your goods?
Normally 30~45 days.Stock can be shipped immediately.
4. Do you attend any Show?
We attend Hannover show in Germany, EIMA in Italy, CZPT in France, CIAME in China and many other Agricultural machinery shows.
5.Do you offer free samples?
Yes,we can.or you just bear the shipping cost.
6.Is OEM available?
Yes, OEM is available. We have professional designers to help you design.
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Certification: | CCC, ISO9001, CE, E-Mark, RoHS, TS16949, TUV/SGS/BV/CE |
|---|---|
| Standard Component: | Non-Standard Component |
| Technics: | Nc Maching |
| Samples: |
US$ 4.99/Piece
1 Piece(Min.Order) | Order Sample Sprocket Samples
|
|---|
| Customization: |
Available
| Customized Request |
|---|
Best Practices for Cleaning and Maintaining Conveyor Sprockets
Proper cleaning and maintenance of conveyor sprockets are essential to ensure smooth and efficient conveyor operation and to prolong the sprockets’ lifespan. Here are some best practices for cleaning and maintaining conveyor sprockets:
- Regular Inspection: Conduct regular visual inspections of the sprockets to check for signs of wear, damage, or debris buildup. Identifying potential issues early can help prevent more significant problems down the line.
- Keep Sprockets Clean: Remove any accumulated dirt, dust, or debris from the sprockets regularly. Use a brush or compressed air to dislodge and remove particles that may affect the sprockets’ performance.
- Use Suitable Cleaning Solutions: When cleaning conveyor sprockets, use a mild detergent or cleaning solution that is compatible with the sprocket material. Avoid using harsh chemicals that may cause corrosion or damage.
- Inspect Chain or Belt: While cleaning the sprockets, also inspect the conveyor chain or belt for signs of wear or stretching. Address any issues promptly, as a damaged chain or belt can put additional strain on the sprockets.
- Tension Adjustment: Ensure that the chain or belt tension is properly adjusted. A slack or overly tight chain can cause premature wear on the sprocket teeth.
- Lubrication: Apply a suitable lubricant to the sprocket teeth and the chain or belt. Lubrication reduces friction and wear between the moving parts, improving the overall efficiency and extending the sprockets’ life.
- Monitor Operating Conditions: Be aware of the conveyor’s operating conditions, such as temperature, humidity, and exposure to contaminants. Extreme conditions may require more frequent cleaning and maintenance.
- Replace Worn Sprockets: If a sprocket shows significant signs of wear, such as teeth being noticeably shorter or worn out, it’s essential to replace it promptly. Using worn sprockets can lead to chain slippage, poor conveyor performance, and potential damage to other components.
- Train Maintenance Staff: Train maintenance personnel on proper cleaning and maintenance procedures for conveyor sprockets. Regular maintenance checks should be part of the standard maintenance schedule.
By following these best practices, you can ensure that your conveyor sprockets remain in good condition, maximizing the conveyor system’s efficiency and minimizing the risk of unexpected breakdowns or downtime.
How do I identify the signs of wear and fatigue in conveyor sprockets, and when should they be replaced?
Identifying signs of wear and fatigue in conveyor sprockets is crucial to ensure safe and efficient conveyor operation. Here are some common indicators that sprockets may need to be replaced:
- 1. **Tooth Wear:** Examine the teeth of the sprockets regularly. If you notice a significant reduction in tooth height or sharpness, it indicates wear. Worn teeth can cause chain or belt slippage, leading to inefficient conveyor operation.
- 2. **Deformed or Damaged Teeth:** Look for any signs of deformation, chipping, or cracking on the sprocket teeth. Damaged teeth can lead to chain or belt skipping and may cause damage to the entire conveyor system.
- 3. **Chain or Belt Skipping:** If you observe the chain or belt skipping or jumping off the sprocket during operation, it is a clear sign of sprocket wear or misalignment.
- 4. **Excessive Noise:** Unusual noise during conveyor operation, such as grinding or rattling, may indicate sprocket wear or misalignment.
- 5. **Excessive Vibration:** Excessive vibration in the conveyor system can be a result of worn sprockets, causing the chain or belt to operate unevenly.
- 6. **Visible Cracks or Breaks:** Inspect the sprockets for any visible cracks or breaks. Cracked or broken sprockets can lead to sudden failure and pose safety hazards.
Regular maintenance and inspection are essential to identify these signs early. Depending on the severity of wear and the level of usage, sprockets may need to be replaced when any of these signs are detected. Timely replacement of worn sprockets can prevent costly downtime, reduce the risk of conveyor failure, and extend the overall lifespan of the conveyor system.
Replacing Worn-out Conveyor Sprockets
If a conveyor sprocket is worn out or damaged, it is possible to replace it without replacing the entire conveyor chain. Conveyor sprockets can experience wear over time due to the friction and stress of continuous operation. Signs of a worn-out sprocket may include teeth that are significantly worn down, bent, or broken.
To replace a worn-out conveyor sprocket, follow these steps:
- Identify the Sprocket Type: Before purchasing a replacement sprocket, identify the specific type and size of the existing sprocket. Note the number of teeth, bore size, and any specific design features.
- Remove the Old Sprocket: Shut down the conveyor system and ensure that it is not in operation. Remove any guards or covers that may be obstructing the sprocket. Loosen and remove the set screws or bolts securing the sprocket to the conveyor shaft.
- Inspect Other Components: While replacing the sprocket, take the opportunity to inspect other conveyor components, such as the chain or belt, for wear or damage. Replace any worn-out components as needed.
- Install the New Sprocket: Position the new sprocket on the conveyor shaft, aligning it properly with the chain or belt. Secure the sprocket in place with the set screws or bolts, ensuring it is firmly attached to the shaft.
- Check Alignment: Verify that the new sprocket is correctly aligned with the conveyor chain or belt. Proper alignment is crucial for smooth operation and to prevent premature wear on the new sprocket.
- Lubrication: Apply the appropriate lubrication to the new sprocket as recommended by the manufacturer. Proper lubrication reduces friction and wear, extending the sprocket’s lifespan.
- Test the Conveyor: Once the new sprocket is installed and all components are reassembled, test the conveyor system to ensure it operates smoothly and without any issues.
Replacing a worn-out conveyor sprocket promptly is essential to prevent further damage to the conveyor system and maintain efficient material handling. Regular inspection and maintenance of conveyor sprockets can help identify wear early on, allowing for timely replacements and preventing costly downtime.
editor by CX 2023-09-25
China manufacturer Q235 Stainless Steel Conveyor Machine Drive Industrial Roller Chain Wheel Sprocket
Product Description
Product Parameters
Company Profile
-HangZhou Choho Industrial Co., Ltd. is a leading company in the domestic chain transmission industry. the first batch of natioal recognized enterprise technology center,national technology innovation demonstration enterprise, and the first A-share listed company in China’s chain drive industry. The stock code is 003033.
-Relying on industry-leading R&D technology, product quality and service, CHOHO has achieved plenty of high-quality customers. We supply vehicle chain system products for CZPT vehicle manufacturers such as Honda, Yamaha, Suzuki, DaHangZhouang, CF MOTOR, HangZhou Motorcycles, Knorr-Bremse etc.; Supply agricultural chain system products for CZPT agricultural machinery manufacturers at home and abroad, such as German CLASS and LOVOL; Supply industrial equipment chain system products for CZPT enterprises such as ZheJiang HangZhouan, HangZhou Logistics, HangZhou Kejie and Sinsong Robotics. The trademark has been registered in many countries, and the products are exported to a great number of countries and regions in Europe, America, Southeast Asia, South America, Africa etc., serving more than 3,000 after-sales customers.
Production Capacity Equipment
-By 2571,CHOHO has more than 2,700 sets of main production equipment and more than 600 sets of high-precision equipment,With the domestic advanced product laboratory and chain production assembly line, CHOHO has strong research and development and testing capabilities for high-end chain products.
Our Advantages
1. Any inquiry you make will be answered professionally within 6~8 hours.
2. Attaches great importance to product quality and approved by many global quality system certification,such as France, Norway, Germany.
3. Focused on Chain since 1999, have rich experience in Production.
4. High-quality workers,First-class advanced equipment,good quality control,advanced technology.
5. Be Good at Custom-Made Products, provide customized services for customers.
6. Participated in the drafting of 24 national and industrial standards such as chains.As of 2571-Mar, CHOHO has 180 authorized patents.
7. With the responsibility of “Providing high quality chain system with the same service life for the global locomotive industry”, have established a strong R&D team.
Product Advantages
HangZhou CHOHO possesses advanced manufacture equipments such as high precision machining center, hold-in program control broacher, Japan CNC lathe, South Korea CNC lathe, ZheJiang CNC hobbing machine, ZheJiang CNC gear shaping machine, unique spray cooling technology double station high frequency quenching furnace,honing machine tool, laser marking machine to develop large scale, high quality , professional and stable process. inspection instruments such as metallographic test machine, chemical analysis machine, fatigue test machine, projection and wearing test machine to make sure each sprocket we sold have reliable quality.
Certifications
-CHOHO attaches great importance to product quality and approved by many global quality system certification, such as France, Norway, and Germany. Through the establishment of a sophisticated production management process and quality control system, the entire product process control is achieved. With the introduction of advanced production, processing, and testing equipment, CHOHO has internationally leading full-process quality control capabilities to provide customers with high-quality products.
Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises in Various Fields Top 10!
Broad Customer Channels Market Continues to Develop!
International Exhibition
CHOHO has been invited to participate in domestic & international agricultural machinery exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV ASIA and so on!
Packaging & Shipping
| Packaging Details: | Chain+Plastic Bag+Neutral Box+Wooden case+Big Carton+Steel Pallets or Customization |
We are very close to the port of HangZhou, which saves a lot of logistics costs and transportation time!
We have our own logistics company and transportation department. If you need me to deliver goods to your warehouse or other ports in China, such as ZheJiang Port and ZheJiang Port, we can also do it!
Related Products:
RFQ:
1. Are you manufacturer or trade Company?
We are a factory focused on producing and exporting Chain over 23 years,have a professional international trade team.
2. What terms of payment you usually use?
T/T 30% deposit and 70% against document, L/C at sight.
3. What is your lead time for your goods?
Normally 30~45 days.Stock can be shipped immediately.
4. Do you attend any Show?
We attend Hannover show in Germany, EIMA in Italy, CZPT in France, CIAME in China and many other Agricultural machinery shows.
5.Do you offer free samples?
Yes,we can.or you just bear the shipping cost.
6.Is OEM available?
Yes, OEM is available. We have professional designers to help you design.
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | 50/60/160/200 |
| Gear Position: | Internal Gear |
| Samples: |
US$ 10.99/Piece
1 Piece(Min.Order) | Order Sample Sprocket Samples
|
|---|
| Customization: |
Available
| Customized Request |
|---|
Signs of Wear and Tear in Conveyor Sprockets
Conveyor sprockets play a critical role in the smooth operation of a conveyor system. Over time, they can experience wear and tear due to the continuous movement and interaction with the conveyor chain or belt. It’s essential to identify signs of wear early to prevent further damage and maintain the efficiency of the conveyor system. Here are some common signs of wear and tear in conveyor sprockets:
- Worn Teeth: Check the teeth of the sprocket for signs of wear. Worn teeth may appear shorter or have uneven surfaces compared to new sprockets.
- Teeth Deformation: Inspect the teeth for any bending or deformation, which can be caused by excessive loads or impacts.
- Missing Teeth: If any teeth are missing, it’s a clear indication that the sprocket needs replacement.
- Chain Skipping: If the conveyor chain skips or jumps on the sprocket during operation, it suggests the sprocket is not engaging properly due to wear.
- Chain Slippage: Excessive wear on the sprocket teeth can lead to chain slippage, resulting in inconsistent movement of materials.
- Noise and Vibration: Unusual noise and vibration during conveyor operation can indicate sprocket wear or misalignment.
- Visible Damage: Look for any visible signs of damage, such as cracks, chips, or breaks on the sprocket body or teeth.
Regular inspection of conveyor sprockets is crucial for detecting wear and tear early on. Inspect the sprockets as part of routine maintenance and pay attention to any changes in conveyor performance. If you notice any of the above signs of wear, it’s recommended to replace the sprockets promptly to avoid further damage and potential conveyor system failures.
Can conveyor sprockets be used in curved or inclined conveyor systems?
Yes, conveyor sprockets can be used in curved or inclined conveyor systems. In these types of conveyor setups, the sprockets play a crucial role in guiding and driving the conveyor chain or belt along the curved or inclined path.
Curved Conveyor Systems:
In curved conveyor systems, the conveyor belt or chain needs to change its direction smoothly to navigate the curved path. To achieve this, specialized sprockets with a specific curvature are used. These sprockets are designed to match the desired curve of the conveyor and ensure that the belt or chain follows the intended path without slipping or derailing.
Inclined Conveyor Systems:
In inclined conveyor systems, the conveyor is set at an angle to transport materials between different levels. The sprockets used in inclined conveyors must be designed to accommodate the increased load and maintain proper engagement with the chain or belt to prevent slippage.
Key Considerations:
When using conveyor sprockets in curved or inclined systems, the following considerations are essential:
- Proper Sprocket Design: Ensure that the sprockets are designed to match the curvature of the conveyor for curved systems or are appropriately sized and spaced for inclined systems.
- Chain or Belt Tension: Proper tensioning of the chain or belt is crucial to prevent slippage and maintain smooth operation in inclined conveyors.
- Lubrication: Adequate lubrication of the sprockets and chains or belts is essential to minimize friction and wear in curved or inclined systems.
- Material Selection: Choose sprockets made from durable and wear-resistant materials, especially when dealing with higher loads or challenging environments.
By using the right sprockets and ensuring proper maintenance, conveyor systems can operate smoothly and efficiently in curved or inclined configurations. Consulting with conveyor system experts and sprocket manufacturers can help in selecting the most suitable sprockets for specific curved or inclined conveyor applications.
Advantages of Using Conveyor Sprockets
Conveyor sprockets offer several advantages over other types of conveyor components, making them a popular choice for various material handling applications. Here are some of the key advantages:
- 1. Precise Motion Control: Conveyor sprockets, when used with chains or belts, provide precise motion control, ensuring smooth and accurate movement of materials along the conveyor system.
- 2. Low Friction: Sprockets are designed to reduce friction between the conveyor chain or belt and the sprocket teeth, resulting in less wear and tear and lower maintenance costs.
- 3. High Load Capacity: Conveyor sprockets are typically made from durable materials such as steel or cast iron, allowing them to handle heavy loads and withstand demanding conditions.
- 4. Versatility: Sprockets are available in various sizes and configurations, making them suitable for a wide range of conveyor system designs and applications.
- 5. Cost-Effective: As a fundamental component of conveyor systems, sprockets offer a cost-effective solution for material handling, ensuring efficient and reliable operation.
- 6. Minimal Downtime: Properly selected and maintained sprockets can extend the lifespan of conveyor chains and belts, leading to reduced downtime and increased productivity.
- 7. Easy Replacement: When replacement becomes necessary due to wear, damage, or changing requirements, conveyor sprockets can be easily replaced without significant modifications to the entire conveyor system.
Overall, conveyor sprockets play a critical role in the smooth and efficient operation of conveyor systems, providing reliable motion control, high load capacity, and cost-effectiveness, making them a preferred choice for material handling applications.
editor by CX 2023-08-02
China manufacturer High-Precision Processing Customization Large Pitch Conveyor Roller Chain Industry Sprocket with Great quality
Item Description
Simple Info.
|
Sort: |
Simplex, Duplex, Triplex |
|
Sprocket Design: |
3/8″,1/2″,5/8″,3/4″,1″,1.25″,1.fifty”,1.75″,2.00″,2.25″,2.00″,2.twenty five”,2.fifty”, 3″ |
|
Tooth Variety: |
nine-100 |
|
Standard: |
ANSI , JIS, DIN, ISO |
|
Content: |
1571, 1045, SS304 , SS316 As For each User Request. |
|
Performance Therapy: |
Carburizing, High Frequency Remedy, Hardening and Tempering, Nitriding |
|
Surface area Therapy: |
Black of Oxidation, Zincing, Nickelage. |
| Attribute | Fire Resistant, Oil Resistant, Heat Resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, and so forth |
| Layout criterion | ISO DIN ANSI & Buyer Drawings |
| Application | Industrial transmission equipment |
| Deal | Picket Circumstance / Container and pallet, or manufactured-to-get |
|
Certification: |
ISO9001 SGS |
|
Quality Inspection: |
Self-check and Final-examine |
|
Sample: |
ODM&OEM, Demo Buy Available and Welcome |
| Gain | High quality initial, Support first, Competitive cost, Quick supply |
| Supply Time | 10 days for samples. 15 times for official order. |
Set up AND Using
The chain wheel, as a push or deflection for chains, has pockets to maintain the chain back links with a D-profile CZPT section with flat aspect surfaces parallel to the centre aircraft of the chain hyperlinks, and outer surfaces at proper angles to the chain link centre plane. The chain backlinks are pressed firmly from the outer surfaces and each and every of the side surfaces by the angled laying surfaces at the base of the pockets, and also the assistance surfaces of the wheel human body together with the conclude sides of the webs fashioned by the top and trailing walls of the pocket.
Discover
When CZPT new chainwheels it is very important that a new chain is fitted at the very same time, and vice versa. Making use of an aged chain with new sprockets, or a new chain with aged sprockets will result in fast use.
It is crucial if you are setting up the chainwheels your self to have the factory services manual distinct to your model. Our chainwheels are manufactured to be a direct CZPT for your OEM chainwheels and as these kinds of, the installation need to be executed in accordance to your types support manual.
During use a chain will extend (i.e. the pins will wear triggering extension of the chain). Making use of a chain which has been stretched a lot more than the previously mentioned greatest allowance causes the chain to journey up the tooth of the sprocket. This causes harm to the ideas of the chainwheels teeth, as the drive transmitted by the chain is transmitted entirely through the prime of the tooth, rather than the complete tooth. This benefits in significant sporting of the chainwheel.
FOR CHAIN STHangZhouRDS
Expectations companies (these kinds of as ANSI and ISO) maintain standards for style, proportions, and interchangeability of transmission chains. For instance, the adhering to Table shows info from ANSI standard B29.1-2011 (Precision Electricity Transmission Roller Chains, Attachments, and Sprockets) produced by the American Culture of Mechanical Engineers (ASME). See the references[8][9][10] for further data.
ASME/ANSI B29.1-2011 Roller Chain Regular SizesSizePitchMaximum Roller DiameterMinimum Final Tensile StrengthMeasuring Load25
| ASME/ANSI B29.1-2011 Roller Chain Regular Measurements | ||||
| Measurement | Pitch | Maximum Roller Diameter | Minimum Supreme Tensile Toughness | Measuring Load |
|---|---|---|---|---|
| twenty five | .250 in (6.35 mm) | .one hundred thirty in (3.thirty mm) | 780 lb (350 kg) | 18 lb (8.2 kg) |
| 35 | .375 in (9.53 mm) | .two hundred in (5.08 mm) | 1,760 lb (800 kg) | 18 lb (8.2 kg) |
| forty one | .five hundred in (12.70 mm) | .306 in (7.seventy seven mm) | 1,five hundred lb (680 kg) | 18 lb (8.2 kg) |
| forty | .five hundred in (12.70 mm) | .312 in (7.92 mm) | 3,a hundred twenty five lb (1,417 kg) | 31 lb (14 kg) |
| fifty | .625 in (15.88 mm) | .400 in (ten.16 mm) | four,880 lb (2,210 kg) | 49 lb (22 kg) |
| sixty | .750 in (19.05 mm) | .469 in (eleven.91 mm) | 7,030 lb (3,one hundred ninety kg) | 70 lb (32 kg) |
| eighty | one.000 in (twenty five.40 mm) | .625 in (15.88 mm) | 12,500 lb (5,seven-hundred kg) | a hundred twenty five lb (fifty seven kg) |
| 100 | 1.250 in (31.seventy five mm) | .750 in (19.05 mm) | 19,531 lb (8,859 kg) | 195 lb (88 kg) |
| one hundred twenty | 1.five hundred in (38.10 mm) | .875 in (22.23 mm) | 28,125 lb (12,757 kg) | 281 lb (127 kg) |
| one hundred forty | one.750 in (forty four.forty five mm) | one.000 in (twenty five.forty mm) | 38,280 lb (17,360 kg) | 383 lb (174 kg) |
| one hundred sixty | 2.000 in (fifty.eighty mm) | one.one hundred twenty five in (28.fifty eight mm) | 50,000 lb (23,000 kg) | five hundred lb (230 kg) |
| one hundred eighty | 2.250 in (fifty seven.fifteen mm) | one.460 in (37.08 mm) | sixty three,280 lb (28,seven hundred kg) | 633 lb (287 kg) |
| two hundred | 2.500 in (63.50 mm) | 1.562 in (39.67 mm) | 78,one hundred seventy five lb (35,460 kg) | 781 lb (354 kg) |
| 240 | three.000 in (76.twenty mm) | 1.875 in (47.63 mm) | 112,five hundred lb (51,000 kg) | one,000 lb (450 kg |
For mnemonic purposes, below is one more presentation of important dimensions from the very same standard, expressed in fractions of an inch (which was portion of the pondering driving the choice of preferred figures in the ANSI regular):
| Pitch (inches) | Pitch expressed in eighths |
ANSI normal chain number |
Width (inches) |
|---|---|---|---|
| one⁄4 | 2⁄8 | 25 | 1⁄8 |
| three⁄eight | three⁄eight | three5 | 3⁄16 |
| 1⁄2 | four⁄8 | 4one | one⁄4 |
| 1⁄two | four⁄eight | 4 | 5⁄16 |
| five⁄eight | five⁄8 | five | 3⁄eight |
| 3⁄four | six⁄8 | six | 1⁄two |
| one | eight⁄eight | 8 | five⁄8 |
Notes:
one. The pitch is the distance amongst roller facilities. The width is the length in between the hyperlink plates (i.e. marginally much more than the roller width to enable for clearance).
two. The correct-hand digit of the standard denotes 0 = normal chain, 1 = light-weight chain, 5 = rollerless bushing chain.
3. The left-hand digit denotes the variety of eighths of an inch that make up the pitch.
four. An “H” following the regular number denotes heavyweight chain. A hyphenated variety pursuing the normal variety denotes double-strand (2), triple-strand (3), and so on. Hence 60H-3 denotes number sixty heavyweight triple-strand chain.
A common bicycle chain (for derailleur gears) employs slim 1⁄2-inch-pitch chain. The width of the chain is variable, and does not impact the load capability. The a lot more sprockets at the rear wheel (historically 3-6, presently 7-12 sprockets), the narrower the chain. Chains are sold in accordance to the number of speeds they are created to function with, for example, “10 speed chain”. Hub equipment or single speed bicycles use 1/2″ x 1/8″ chains, where 1/8″ refers to the maximum thickness of a sprocket that can be used with the chain.
Normally chains with parallel formed backlinks have an even quantity of links, with every narrow hyperlink followed by a broad 1.Chains developed up with a uniform kind of hyperlink, slender at 1 and broad at the other stop, can be made with an odd number of back links, which can be an gain to adapt to a special chainwheel-distance on the other side such a chain tends to be not so powerful.
Roller chains produced utilizing ISO regular are sometimes known as as isochains.
WHY Choose US
one. Reliable Top quality Assurance Method
two. Chopping-Edge Computer-Managed CNC Machines
three. Bespoke Remedies from Highly Knowledgeable Specialists
4. Customization and OEM Available for Specific Application
five. In depth Inventory of Spare Elements and Equipment
6. Effectively-Designed Globally Advertising Community
7. Successful Right after-Sale Support Technique
The 219 sets of sophisticated automated generation gear provide assures for large solution good quality. The 167 engineers and experts with senior professional titles can design and develop items to meet up with the precise needs of buyers, and OEM customizations are also available with us. Our sound worldwide services community can give clients with timely after-revenue complex services.
We are not just a producer and provider, but also an market advisor. We work pro-actively with you to provide expert tips and product suggestions in purchase to stop up with a most expense powerful item offered for your particular software. The clients we provide around the world range from conclude end users to distributors and OEMs. Our OEM replacements can be substituted where ever needed and suited for equally restore and new assemblies.
Sprockets are produced to ISO606 and ASME B29.one hundred standards, available in plate, solitary and double hub configurations, constructed from large top quality carbon metal, optional tapered bushings simplify set up and elimination, treatments offered upon ask for, such as black oxide
Steel Split Sprockets: These sprockets are break up in half for less complicated installation into the chain program without having removing the axle. The operator can area each half into the chain ahead of bolting the halves collectively. This only permits the sprocket to be changed without dismantling the total assembly and retains the operator from possessing to loosen or reposition the chain.
China manufacturer Transmission Conveyor Motorcycle Roller Steel Pintle Chain near me shop
Product Description
Transmission Conveyor Bike Roller Steel Pintle Chain
Item Show
Much more Items
FAQ
Q1. What is your terms of packing?
A: Usually, we pack our goods in CZPT white packing containers and brown cartons. If you have lawfully registered patent,we can pack the products in your branded bins right after receiving your authorization letters.
Q2. What is your terms of payment?
A: T/T thirty% as deposit, and 70% ahead of shipping and delivery. We’ll present you the photos of the merchandise and packages before you pay out the stability.
Q3. What is your conditions of delivery?
A: EXW, FOB, CFR, CIF, DDU.
Q4. How about your supply time?
A: Normally, it will consider 30 to 60 days following getting your CZPT payment. The certain delivery time depends on the objects and the quantity of your get.
Q5. Can you create according to the samples?
A: Indeed, we can produce by your samples or complex drawings. We can develop the molds and fixtures.
Q6. What is your sample policy?
A: We can source the sample if we have prepared areas in stock, but the buyers have to pay the sample price and the courier expense.
Q7. Do you check all your merchandise prior to shipping?
A: Yes, we have a hundred% check before shipping
Q8: How do you make our organization prolonged-phrase and good partnership?
A:1. We hold very good good quality and competitive price to ensure our customers gain
2. We regard each client as our friend and we sincerely do organization and make close friends with them,no matter exactly where they appear from.
CONTAICT Info:
Sprockets are produced to ISO606 and ASME B29.100 requirements, offered in plate, single and double hub configurations, made from substantial quality carbon steel, optional tapered bushings simplify installation and elimination, treatments available upon ask for, which includes black oxide
System performance is very dependent on the interaction of the sprockets, which implies that the sprockets you select push the accomplishment of your procedure. Make the appropriate and easy decision with ep’s sprockets. Tsubaki offers chain and sprocket producing capabilities. The chain meshes nicely with the sprockets for prolonged services lifestyle and reliable performance. This means prolonged-term savings and actual worth for your functions. Reduce routine maintenance downtime, improve efficiency and reduce alternative expenses
China best Roller Chain Sprocket Drive Conveyor Chain Part Manufacturer Industrial Agricultural Transmission Supplier Chain Attachement near me manufacturer
Merchandise Description
roller chain sprocket push conveyor chain part company industrial agricultural transmission supplier chain attachement
Roller sprockets are frequently utilized in industrial and business applications to transmit force to the chain by meshing with rollers on the chain, the tooth of which mate with the interior plates of the chain. A vast selection of purposes advantage from these, including conveyor belts, huge industrial drives, robotics, electrical assembly, and more.
Drum sprockets: These sprockets are normally wider to increase the general surface area speak to in between the sprocket and chain. This reduces tension on the two sections, making a much more durable method for heavy haul conveyors.
China manufacturer Chain Sprocket Excavator Idler Tooth Bike Free Flow Split Roller Agricultural Weld Finish Bronze Bearing Needle Stainless Steel Aluminum Conveyor with Free Design Custom
Merchandise Description
Chain Sprocket Excavator Loafer Tooth Bicycle Free Circulation Break up Roller Agricultural Weld End Bronze Bearing Needle Stainless Steel Aluminum Conveyor
Producer of Sprocket, Chain sprockets, wheel and sprocket, push sprocket, sprocket wheel, taper lock
sprocket, gear sprocket, idle sprocket, bike sprocket and stainless steel sprocket, can interchange and replace with martin dimensions sprocket, jt dimensions sprockets, did dimension chain sprocket and so on.
Sprockets are toothed, profiled wheels that mesh with the chain to transmit motion. Our sprockets are custom made fabricated higher-energy aluminum, black anodized for excellent functionality. Flat sprockets incorporate ep designs and are appropriate with all other parts. Blade Sprockets are 6061-T6 Aluminum Hub Sprockets are 7075-T6 Aluminum Teeth Laser Compatible #25 or #25H Roller Chains Engraved On Each and every Sprocket Now Simple To Use With Our Chain Tube Via Pipe
Sprockets are toothed, profiled wheels that mesh with the chain to transmit movement. Our sprockets are custom made fabricated substantial-strength aluminum, black anodized for outstanding overall performance. Flat sprockets incorporate ep patterns and are compatible with all other factors. Blade Sprockets are 6061-T6 Aluminum Hub Sprockets are 7075-T6 Aluminum Enamel Laser Suitable #twenty five or #25H Roller Chains Engraved On Each Sprocket Now Simple To Use With Our Chain Tube By way of Pipe