Tag Archives: double chain conveyor

China Good quality European Standard Industrial Double Row Wheel Sprocket Conveyor Chain Sprocket for Mechanical Transmission

Product Description

European Standard Industrial Double Row Wheel Sprocket Conveyor Chain Sprocket for Mechanical Transmission

Product Description

Features and Benefits

  • Manufactured according to ISO606 & ASME B29.100 standard 
  • Available in plate, single hub, and double hub configurations 
  • Made from high-grade steel and carbon steel 
  • Optional taper bushes simplify installation and removal 
  • Special products made from grey cast iron HT250 or cast iron 250 
  • Surface treatment, including black oxide, available on request 

Product Parameters

 

 

Detailed Photos

 

FAQ

Q: Do you provide samples?

A: Yes. A sample is available for testing.

Q: What’s your lead time?
A: Standard products need 5-30days, a bit longer for customized products.

Q: Do you provide technical support?
A: Yes. Our company has a design and development team, and we can provide technical support if you
need.

Q: How to ship to us?
A: It is available by air, sea, or train.

Q: How to pay the money?
A: T/T and L/C are preferred, with different currencies, including USD, EUR, RMB, etc.

Q: How can I know if the product is suitable for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd start mass production.

Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.

Q: How shall we contact you?
A: You can send an inquiry directly, and we will respond within 24 hours.

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Standard Or Nonstandard: Standard
Application: Electric Cars, Motorcycle, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

conveyor sprocket

Customization and Modification of Conveyor Sprockets

Yes, conveyor sprockets can be customized or modified to suit specific conveyor applications. Conveyor systems often vary in design, size, and function, and custom sprockets can be engineered to meet these specific requirements. Here are some ways conveyor sprockets can be customized:

  • Size and Pitch: Conveyor sprockets can be manufactured in various sizes and pitches to match the conveyor chain or belt dimensions.
  • Number of Teeth: The number of teeth on the sprocket can be adjusted to achieve the desired gear ratio or speed.
  • Material Selection: Depending on the application, conveyor sprockets can be made from different materials, such as steel, cast iron, or plastic, to optimize performance and durability.
  • Coatings and Finishes: Special coatings or finishes can be applied to the sprocket surface to improve corrosion resistance or reduce friction.
  • Keyways or Set Screws: Custom sprockets can be equipped with keyways or set screws to ensure a secure connection with the conveyor shaft.
  • Hub Configuration: The hub design of the sprocket can be modified to accommodate specific mounting requirements.
  • Special Features: Additional features, such as split sprockets for easy assembly or custom profiles for unique conveyor applications, can be incorporated.

Working with a reputable sprocket manufacturer or supplier is essential for customizing conveyor sprockets. They can provide engineering expertise and manufacturing capabilities to create sprockets that precisely fit the conveyor system’s needs. Customized conveyor sprockets can improve conveyor performance, reduce downtime, and enhance overall efficiency in material handling processes.

conveyor sprocket

What are the Temperature Limits for the Operation of Conveyor Sprockets?

The temperature limits for the operation of conveyor sprockets depend on the materials used in their construction and any additional coatings or treatments applied to enhance their performance.

Conveyor sprockets made from common materials like steel or cast iron typically have temperature limits ranging from -20°C to 150°C (-4°F to 302°F). However, for more specialized applications, sprockets made from high-temperature-resistant materials like stainless steel or heat-treated alloys can operate at much higher temperature ranges, typically up to 400°C (752°F) or more.

It is crucial to consider the following factors when determining the appropriate temperature limits for conveyor sprockets:

  • Material Composition: Choose sprocket materials that can withstand the intended operating temperature range. Stainless steel, heat-treated steel, or specialty alloys are suitable choices for high-temperature applications.
  • Coatings and Treatments: Certain coatings or treatments can improve a sprocket’s temperature resistance. For instance, applying heat-resistant coatings or surface treatments can extend the temperature limits of standard sprockets.
  • Lubrication: Ensure that proper lubrication is maintained, especially in high-temperature environments, as it can help reduce friction and prevent premature wear.

It is essential to refer to the manufacturer’s specifications and guidelines for the specific conveyor sprockets being used. This will provide precise information on their temperature limits and any restrictions based on the application and environmental conditions.

Exceeding the temperature limits of conveyor sprockets can lead to accelerated wear, reduced performance, and potential failure, which can disrupt conveyor system operation. Therefore, selecting sprockets that match the required temperature range and conducting regular inspections are vital to ensuring safe and efficient conveyor operation.

conveyor sprocket

Replacing Worn-out Conveyor Sprockets

If a conveyor sprocket is worn out or damaged, it is possible to replace it without replacing the entire conveyor chain. Conveyor sprockets can experience wear over time due to the friction and stress of continuous operation. Signs of a worn-out sprocket may include teeth that are significantly worn down, bent, or broken.

To replace a worn-out conveyor sprocket, follow these steps:

  1. Identify the Sprocket Type: Before purchasing a replacement sprocket, identify the specific type and size of the existing sprocket. Note the number of teeth, bore size, and any specific design features.
  2. Remove the Old Sprocket: Shut down the conveyor system and ensure that it is not in operation. Remove any guards or covers that may be obstructing the sprocket. Loosen and remove the set screws or bolts securing the sprocket to the conveyor shaft.
  3. Inspect Other Components: While replacing the sprocket, take the opportunity to inspect other conveyor components, such as the chain or belt, for wear or damage. Replace any worn-out components as needed.
  4. Install the New Sprocket: Position the new sprocket on the conveyor shaft, aligning it properly with the chain or belt. Secure the sprocket in place with the set screws or bolts, ensuring it is firmly attached to the shaft.
  5. Check Alignment: Verify that the new sprocket is correctly aligned with the conveyor chain or belt. Proper alignment is crucial for smooth operation and to prevent premature wear on the new sprocket.
  6. Lubrication: Apply the appropriate lubrication to the new sprocket as recommended by the manufacturer. Proper lubrication reduces friction and wear, extending the sprocket’s lifespan.
  7. Test the Conveyor: Once the new sprocket is installed and all components are reassembled, test the conveyor system to ensure it operates smoothly and without any issues.

Replacing a worn-out conveyor sprocket promptly is essential to prevent further damage to the conveyor system and maintain efficient material handling. Regular inspection and maintenance of conveyor sprockets can help identify wear early on, allowing for timely replacements and preventing costly downtime.

China Good quality European Standard Industrial Double Row Wheel Sprocket Conveyor Chain Sprocket for Mechanical Transmission  China Good quality European Standard Industrial Double Row Wheel Sprocket Conveyor Chain Sprocket for Mechanical Transmission
editor by Dream 2024-04-25

China OEM Custom Steel Double Row Conveyor Chain Sprocket for Agriculture/Machine/Industry

Product Description

Custom Steel Double Row Conveyor Chain Sprocket for Agriculture/Machine/Industry

Product Description

A sprocket is a wheel with cog-type buckle teeth, which is used to mesh with a block with an accurate pitch on a link chain ring or cable. Sprockets are widely used in the mechanical transmission of chemical, textile machinery, escalators, wood processing,three-dimensional parking garages, agricultural machinery, food processing, instrumentation, petroleum and other industries.

1

Name

Chain Sprocket

2

Size

Products can be customized.

3

Manufacture Standard

5-8 Grade ISO1328-1997.

4

Material

45#Steel,20CrMnTi,40Cr,20CrNiMo,20MnCr5,GCR15SiMn,42CrMo,2Cr13stainless steel,Nylon,Bakelite,Copper,Aluminium.etc

5

Production Process

The main process is Gear Hobbing, Gear Shaping and Gear Grinding, Selecting production process according to the different
products.

6

Heat Treatment

Carburizing and quenching ,High-frequency quenching,Nitriding, Hardening and tempering, Selecting heat treatment according to the
different materials.

7

Testing Equipment

Rockwell hardness tester 500RA, 

Double mesh instrument HD-200B & 3102,

Gear measurement center instrument CNC3906T 

other High precision detection equipments

8

Certification

GB/T19001-2016/ISO9001:2015

9

Usage

Used in printing machine, cleaning machine, medical equipment, garden machine, construction machine, electric car, valve,
forklift, transportation equipment and various gear reducers.etc

10

Package

According to customer’s request

   Our Chain sprockets include:
   a) Plate and Hub Chain Sprocket
   b) Bored To Size Chain Sprocket
   c) QD Bushed Chain Sprocket
   d) Split Taper Bushed Chain Sprocket
   e) Welding Chain Sprocket
   f) Idler Chain Sprocket
   g) Conveyor Chain Sprocket
   h) Made to order designs Chain Sprocket
High quality products, reasonable price, prompt delivery, and superior service ensure marketing
competitiveness. Our factory has earned high reputation from customers of home and abroad.
We are looking CZPT to cooperating with you to forge a better future!
   

 Our Services
          1. Long standing reputation in this field.
          2. Specialization is standard and accurate meet your requirement.
          3. OEM quality standard guaranteed.
          4. Product upgrading and expansion of species.
          5. Good quality with competitive prices.
          6. Flexible and convenient logistic service.
          7. Excellent and high quality control.
          8. Long lasting working life time.
          9. Sufficient storage.
         10. Original truck spare parts and professional manufacture.
         11. High technology and stable performance.
         12. Various size and models available.

Packaging & Shipping

FAQ

Q: What is the payment method?
A: We accept TT (Bank Transfer), Western Union, L/C.
 1. For total amount under US$500, 100% in advance.
 2. For total amount above US$500, 30% in advance, the rest before shipment.
Q: What is your MOQ?
A: MOQ depends on our client’s needs, besides,we welcome trial order before mass-production.
Q: What is the production cycle?
A: It varies a lot depending on product dimension,technical requirements and quantity. We always 
try to meet customers’ requirement by adjusting our workshop schedule.
Q: What kind of payment terms do you accept?
A: T/T, western union,  etc.
 
Q: Is it possible to know how is my product going on without visiting your company?
 A: We will offer a detailed products schedule and send weekly reports with digital pictures and 
videos which show the machining progress.
Q: If you make poor quality goods,will you refund our fund?
 A: We make products according to drawings or samples strictly until them reach your 100% satisfaction.
And actually we wont take a chance to do poor quality products.We are proud of keeping the spirit of good quality.

If there’s anything I can help, please feel free to contact with me.   

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: as Specification
Warranty: as Specification
Condition: New
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

conveyor sprocket

Can Conveyor Sprockets be Used in Food Processing and Packaging Conveyors?

Yes, conveyor sprockets can be used in food processing and packaging conveyors. However, certain considerations must be taken into account to ensure the sprockets meet the necessary standards for hygiene and safety in the food industry.

When using conveyor sprockets in food processing and packaging conveyors, it is essential to use sprockets made from food-grade materials. Stainless steel is a commonly used material for conveyor sprockets in the food industry due to its corrosion resistance and ease of cleaning.

Here are some key points to consider when using conveyor sprockets in food processing and packaging conveyors:

  • Food-Grade Materials: Ensure that the sprockets are made from materials that comply with food-grade standards, such as stainless steel or plastic materials approved for food contact.
  • Easy to Clean Design: The sprocket design should minimize areas where food particles, debris, or bacteria can accumulate. Smooth surfaces and rounded edges are easier to clean and sanitize effectively.
  • Sanitary Maintenance: Regular and thorough cleaning and sanitation are essential to prevent cross-contamination and maintain a hygienic environment. Sprockets should be accessible and easy to disassemble for cleaning purposes.
  • Resistant to Harsh Cleaning Agents: Sprockets should be able to withstand frequent cleaning and sanitation with food-safe cleaning agents and disinfectants without degradation or corrosion.
  • Non-Toxic: The sprocket materials should be non-toxic and not leach any harmful substances into the food products being conveyed.
  • Compliance with Food Safety Standards: Ensure that the conveyor sprockets and the overall conveyor system meet the relevant food safety and hygiene standards set by regulatory authorities.
  • HACCP Guidelines: Implement Hazard Analysis and Critical Control Points (HACCP) guidelines to identify and mitigate potential food safety hazards in the conveyor system.

By choosing the right sprockets and following proper cleaning and maintenance procedures, conveyor sprockets can play a crucial role in ensuring the safe and efficient movement of food products through processing and packaging conveyors in the food industry.

conveyor sprocket

How do I extend the lifespan of conveyor sprockets and optimize conveyor efficiency?

Extending the lifespan of conveyor sprockets and optimizing conveyor efficiency is essential to ensure smooth and reliable operation of the conveyor system. Here are some best practices to achieve this:

  • Regular Inspection: Conduct routine inspections of conveyor sprockets to identify signs of wear, damage, or misalignment. Early detection of issues allows for timely maintenance or replacement, preventing further damage and downtime.
  • Proper Lubrication: Apply appropriate lubrication to the sprockets to reduce friction and wear. The type and frequency of lubrication depend on the sprocket material, conveyor speed, and environmental conditions.
  • Keep the Conveyor Clean: Regularly clean the conveyor system, including the sprockets and chains, to remove debris, dust, and contaminants that can contribute to wear and reduce efficiency.
  • Alignment and Tension: Ensure proper alignment and tension of the conveyor chain or belt to minimize stress on the sprockets. Misalignment and improper tension can lead to premature wear and failure.
  • Use Quality Sprockets: Invest in high-quality conveyor sprockets made from durable materials that can withstand the specific application’s demands.
  • Temperature Considerations: Be mindful of the operating temperature range of the sprockets. Extreme temperatures can affect the sprocket’s performance and lifespan.
  • Maintenance Schedule: Implement a regular maintenance schedule that includes cleaning, lubrication, and inspection of conveyor sprockets and other components.
  • Train Operators: Ensure that operators and maintenance personnel are trained in proper conveyor system operation and maintenance procedures.
  • Address Issues Promptly: If any problems or abnormalities are detected during inspections, address them promptly to prevent further damage and costly repairs.

By following these best practices, you can extend the lifespan of conveyor sprockets, reduce downtime, and optimize the overall efficiency of your conveyor system.

conveyor sprocket

Eco-Friendly Materials Used for Manufacturing Conveyor Sprockets

Yes, there are several eco-friendly materials used for manufacturing conveyor sprockets. As environmental concerns continue to grow, industries are increasingly focusing on sustainable and green manufacturing practices. Some of the eco-friendly materials used for conveyor sprockets include:

  • 1. Recycled Steel: Steel is a common material for conveyor sprockets, and using recycled steel helps reduce the demand for virgin steel production and lowers the carbon footprint.
  • 2. Cast Iron: Cast iron sprockets can also be considered eco-friendly as cast iron is a durable and long-lasting material that requires less frequent replacements, reducing waste generation.
  • 3. Non-Toxic Coatings: Some manufacturers use non-toxic and environmentally friendly coatings on sprockets to protect them from corrosion without harming the environment.
  • 4. Biodegradable Plastics: In certain applications, biodegradable plastics may be used as a material for sprockets, offering an eco-friendly alternative to conventional plastics.
  • 5. Sustainable Manufacturing Processes: Apart from material choices, eco-friendly conveyor sprockets can be produced using sustainable manufacturing practices that aim to minimize energy consumption and waste generation.

When selecting conveyor sprockets, it’s essential to inquire about the materials used in their construction and opt for those that prioritize sustainability. Choosing eco-friendly materials not only reduces the environmental impact but also promotes a greener and more sustainable industry.

China OEM Custom Steel Double Row Conveyor Chain Sprocket for Agriculture/Machine/Industry  China OEM Custom Steel Double Row Conveyor Chain Sprocket for Agriculture/Machine/Industry
editor by CX 2024-03-29

China best Double Pitch Conveyor Chain Sprocket

Product Description

We can supply double pitch conveyor Sprocket as per customer’s demand.
Sprocket, drive sprocket, special sprocket, chain sprockets, double chains sprocket, stainless steel sprocket, porcine sprocket, chains wheel sprocket, sprocket wheel, split sprocket, roller chains sprocket, specification standard chains sprocket, bulldozer sprocket, tapered bore sprocket, blank sprocket, industrial sprocket, standard sprockets, conveyor sprockets, idler sprocket, spline shaft with sprocket, roller chain idler sprockets, excavator track sprockets, chain sprocket kit, belt drive sprocket, weld on sprocket, chain sprocket with bearing, sprocket for conveyor, sprocket assembly, sprocket flat top chain, large sprocket, double row sprocket, single sprocket, excavator sprocket wheel, triplex sprockets, cast iron sprocket, agricultural chain sprocket, timing sprocket, ansi standard for sprocket, stainless steel sprocket chains sprocket, high quality sprockets, sprocket with spline, roller sprocket, agricultural machinery sprocket, transmission sprocket, industrial chain sprocket, wheel sprocket, ansi sprockets, chains wheel sprocket, sprocket plate wheel duplex sprocket, carbon steel c45 sprockets, sprockets chain wheels, cnc sprocket, plate sprocket, steel wheel sprocket plate wheel duplex sprocket, duplex chains sprocket, machine sprockets, european standard roller chains sprocket, type c sprocket, finished bore sprocket, hardened steel plate sprockets, drive sprocket rim, chain sprocket for conveyor, conveyor chains sprocket, pintle chain sprocket, construction machines sprocket, cast steel sprockets, small sprocket, forged chain sprocket, chain sprockets heat treatment, sprocket with hub, harden sprocket wheel, standard chain sprockets, industrial roller chain sprocket, standard sprocket wheel with hub, 05b sprockets, transmissions chain sprocket, type b sprocket, steel sprocket wheel, roller chains and sprockets, industrial duplex sprockets, special sprockets, milling sprockets, high quality motorcycle sprocket, gear and sprockets, cast iron sprocket wheel, industrial sprockets and chains, chain sprockets with harden teeth. Chain and sprocket wheel, standard industrial sprocket, forging sprocket
We manufacture various industry sprockets and have strong processing capacity to ensure good quality and competitive price.
1. American Standard, European Standard, Japanese Standards
2. Pilot bore, finished bore, taper bore and special bore available
3. Bright surface and high precision
4. Advanced heat treatment and surface treatment crafts
5. Better quality and competitive price.
6. Material C45(1045), low carbon steel, 40Cr, 20CrMnTi, stainless steel such as SS316L, SS316, SS304, SS420, copper etc. Available
7. Standard sea worthy package to Europe and America
8. High speed digital gear hobbing machine to guarantee the teeth quality
9. Corrosion resistance treatment available
10. Control on tolerance and easy to install
11. Good material and good treatment to make sure long lifespan
12. OEM/ODM welcome

Material C45, Low Carbon steel, SS304, 40Cr, 42CRMo, 20CrMnTi, nylon etc material as per your request
process Machined, Forged or casting
Heat treatment High frequency quenching, heat treatment, hardened teeth
Surface treatment Blacking, galvanization, chroming, electrophoresis, color painting, or customer requirement
Performance High precision, high wear resistance, low noise, smooth and steady, high strength
Model number Standard or nonstandard (single duplex and triple) 25A, 35A, 40A, 50A, 60A, 80A, 100A, 120A, 140A, 160A, 25B, 35B, 40B, 41B,50B, 60B, 80B, 100B, 120B, 140B, 160B,180B,200B,240B
Payment, minimum order and delivery T/T ,LC, Delivery time is Negotiation
Packaging Inner plastic bag and outer carton box or customer requirement.

Standard Or Nonstandard: Standard
Application: Machinery, Agricultural Machinery, Industry
Hardness: Soft Tooth Surface
Manufacturing Method: Cut Gear
Toothed Portion Shape: Spur Gear
Material: Alloy Steel
Samples:
US$ 60/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor sprocket

Customization and Modification of Conveyor Sprockets

Yes, conveyor sprockets can be customized or modified to suit specific conveyor applications. Conveyor systems often vary in design, size, and function, and custom sprockets can be engineered to meet these specific requirements. Here are some ways conveyor sprockets can be customized:

  • Size and Pitch: Conveyor sprockets can be manufactured in various sizes and pitches to match the conveyor chain or belt dimensions.
  • Number of Teeth: The number of teeth on the sprocket can be adjusted to achieve the desired gear ratio or speed.
  • Material Selection: Depending on the application, conveyor sprockets can be made from different materials, such as steel, cast iron, or plastic, to optimize performance and durability.
  • Coatings and Finishes: Special coatings or finishes can be applied to the sprocket surface to improve corrosion resistance or reduce friction.
  • Keyways or Set Screws: Custom sprockets can be equipped with keyways or set screws to ensure a secure connection with the conveyor shaft.
  • Hub Configuration: The hub design of the sprocket can be modified to accommodate specific mounting requirements.
  • Special Features: Additional features, such as split sprockets for easy assembly or custom profiles for unique conveyor applications, can be incorporated.

Working with a reputable sprocket manufacturer or supplier is essential for customizing conveyor sprockets. They can provide engineering expertise and manufacturing capabilities to create sprockets that precisely fit the conveyor system’s needs. Customized conveyor sprockets can improve conveyor performance, reduce downtime, and enhance overall efficiency in material handling processes.

conveyor sprocket

How do I identify the signs of wear and fatigue in conveyor sprockets, and when should they be replaced?

Identifying signs of wear and fatigue in conveyor sprockets is crucial to ensure safe and efficient conveyor operation. Here are some common indicators that sprockets may need to be replaced:

  • 1. **Tooth Wear:** Examine the teeth of the sprockets regularly. If you notice a significant reduction in tooth height or sharpness, it indicates wear. Worn teeth can cause chain or belt slippage, leading to inefficient conveyor operation.
  • 2. **Deformed or Damaged Teeth:** Look for any signs of deformation, chipping, or cracking on the sprocket teeth. Damaged teeth can lead to chain or belt skipping and may cause damage to the entire conveyor system.
  • 3. **Chain or Belt Skipping:** If you observe the chain or belt skipping or jumping off the sprocket during operation, it is a clear sign of sprocket wear or misalignment.
  • 4. **Excessive Noise:** Unusual noise during conveyor operation, such as grinding or rattling, may indicate sprocket wear or misalignment.
  • 5. **Excessive Vibration:** Excessive vibration in the conveyor system can be a result of worn sprockets, causing the chain or belt to operate unevenly.
  • 6. **Visible Cracks or Breaks:** Inspect the sprockets for any visible cracks or breaks. Cracked or broken sprockets can lead to sudden failure and pose safety hazards.

Regular maintenance and inspection are essential to identify these signs early. Depending on the severity of wear and the level of usage, sprockets may need to be replaced when any of these signs are detected. Timely replacement of worn sprockets can prevent costly downtime, reduce the risk of conveyor failure, and extend the overall lifespan of the conveyor system.

conveyor sprocket

Choosing the Right Size and Pitch of Conveyor Sprockets

Choosing the right size and pitch of conveyor sprockets is essential to ensure optimal performance and efficiency in your conveyor system. Here are the steps to guide you through the process:

  1. Identify the Conveyor Chain or Belt Type: Determine whether your conveyor system uses a roller chain, flat-top chain, modular belt, or any other type of chain or belt. Different types of chains or belts have specific requirements for sprocket size and pitch.
  2. Check the Manufacturer’s Specifications: Refer to the conveyor chain or belt manufacturer’s documentation to find the recommended sprocket specifications. This information typically includes the sprocket’s number of teeth, pitch diameter, and bore size.
  3. Calculate the Required Pitch Diameter: The pitch diameter is crucial for maintaining proper chain engagement. It is calculated using the chain’s pitch and the number of teeth on the sprocket. Pitch diameter = (Chain Pitch * Number of Teeth) / π
  4. Consider the Speed Ratio: The speed ratio between the sprockets in the conveyor system affects the chain’s speed and tension. Ensure that the sprocket’s pitch diameter and the speed ratio are suitable for your application.
  5. Account for the Conveyor System’s Load: Consider the weight and load-carrying capacity of the materials being transported on the conveyor. A heavier load may require a larger, more robust sprocket.
  6. Check the Shaft Size: Ensure that the conveyor sprocket’s bore size matches the diameter of your conveyor system’s shaft. Proper shaft fitment is essential for stable and secure sprocket mounting.
  7. Consult with Experts: If you’re unsure about the appropriate sprocket size and pitch for your conveyor system, don’t hesitate to seek advice from conveyor system experts or the sprocket manufacturer.

Choosing the right size and pitch of conveyor sprockets will contribute to the smooth operation and longevity of your conveyor system, minimizing wear and tear and ensuring efficient material handling.

China best Double Pitch Conveyor Chain Sprocket  China best Double Pitch Conveyor Chain Sprocket
editor by CX 2023-12-04

China Hot selling Made in China Double Single Sprocket Chain Portable Conveyor for Truck Unloading Conveyor Roller

Product Description

Made in China Double single sprocket chain portable conveyor for truck unloading conveyor roller

Product Application

Gravity Roller (Light Duty Roller) is widely used in all kinds of industry, like manufacturing line, assembly line, packaging line, conveyor machine and logistic strore.
 

Model
Roller Dia
Tube
Thickness
Shaft Dia
(mm)
Roller Length
 (mm)
Sprocket Tube Material Surface Treatment
SS38
 
T=1.2,1.5 φ 12 300-1000 14 tooth*1/2” pitch according to customers’ requirement Carbon Steel
Stainless Steel
PVC
Zinc Plated
Chrome Plated
SS42
 
T=2.0 φ12  300-1000
SS48
 
T=2.9 φ12 300-1000
SS50
 
T=1.2,1.5 φ12 300-1500
SS57
 
T=1.2,1.5 φ12/15 300-1500
SS60
 
T=1.5,2.0,3.0 φ12/15 300-1500
SS76
 
T=2.0,3.0 φ12/15/20 300-2000
SS80
 
T=3.0 φ20 300-2000
SS89
 
T=2.5,3.0 φ20 300-2000

                           

Hot Sale

 

Company Information

Contact us


 

 

Material: Steel
Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant, Production Line
Structure: Ordinary Roller
Bearing Type: Double Sealed Bearing
Type: Parallel Conveyor Idler
Bearing: Precious Bearing
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor sprocket

Can Conveyor Sprockets be Used in Food Processing and Packaging Conveyors?

Yes, conveyor sprockets can be used in food processing and packaging conveyors. However, certain considerations must be taken into account to ensure the sprockets meet the necessary standards for hygiene and safety in the food industry.

When using conveyor sprockets in food processing and packaging conveyors, it is essential to use sprockets made from food-grade materials. Stainless steel is a commonly used material for conveyor sprockets in the food industry due to its corrosion resistance and ease of cleaning.

Here are some key points to consider when using conveyor sprockets in food processing and packaging conveyors:

  • Food-Grade Materials: Ensure that the sprockets are made from materials that comply with food-grade standards, such as stainless steel or plastic materials approved for food contact.
  • Easy to Clean Design: The sprocket design should minimize areas where food particles, debris, or bacteria can accumulate. Smooth surfaces and rounded edges are easier to clean and sanitize effectively.
  • Sanitary Maintenance: Regular and thorough cleaning and sanitation are essential to prevent cross-contamination and maintain a hygienic environment. Sprockets should be accessible and easy to disassemble for cleaning purposes.
  • Resistant to Harsh Cleaning Agents: Sprockets should be able to withstand frequent cleaning and sanitation with food-safe cleaning agents and disinfectants without degradation or corrosion.
  • Non-Toxic: The sprocket materials should be non-toxic and not leach any harmful substances into the food products being conveyed.
  • Compliance with Food Safety Standards: Ensure that the conveyor sprockets and the overall conveyor system meet the relevant food safety and hygiene standards set by regulatory authorities.
  • HACCP Guidelines: Implement Hazard Analysis and Critical Control Points (HACCP) guidelines to identify and mitigate potential food safety hazards in the conveyor system.

By choosing the right sprockets and following proper cleaning and maintenance procedures, conveyor sprockets can play a crucial role in ensuring the safe and efficient movement of food products through processing and packaging conveyors in the food industry.

conveyor sprocket

How do I Calculate the Required Torque and Power for a Conveyor Sprocket Setup?

Calculating the required torque and power for a conveyor sprocket setup involves several factors related to the conveyor system’s design, load, and operating conditions. The torque and power requirements are essential to ensure that the conveyor system can efficiently handle the intended load and operate safely.

To calculate the required torque and power, follow these steps:

  1. Identify the Parameters: Gather information about the conveyor system, including the sprocket diameter, the conveyor’s rotational speed, the mass of the conveyed material per unit length, the conveyor’s inclination angle (if applicable), and any other relevant dimensions or operating conditions.
  2. Calculate the Belt or Chain Tension: Determine the tension in the conveyor belt or chain. The belt tension is crucial as it affects the torque required to rotate the sprockets.
  3. Calculate the Torque: Use the formula: Torque (Nm) = Belt Tension (N) * Radius of Sprocket (m)
  4. Account for Efficiency and Safety Factors: Consider efficiency and safety factors to ensure the conveyor can handle the maximum load without overloading the system.
  5. Calculate the Power: Use the formula: Power (W) = Torque (Nm) * Angular Speed of Sprocket (rad/s)

It is essential to ensure that the calculated torque and power values are within the capability of the conveyor’s motor and drive system. Oversizing the motor and drive can lead to unnecessary energy consumption, while undersizing may result in conveyor performance issues or system failures.

Consulting with a qualified engineer or conveyor specialist is recommended to perform the calculations accurately and consider all relevant factors for the specific conveyor sprocket setup.

conveyor sprocket

Inspecting and Maintaining Conveyor Sprockets for Smooth Operation

To ensure smooth operation and prolong the lifespan of conveyor sprockets, regular inspections and maintenance are essential. The frequency of inspections and maintenance will depend on several factors, including the operating conditions, the type of conveyor system, and the workload. However, the following general guidelines can be followed:

  • Regular Visual Inspections: Perform visual inspections of the conveyor sprockets at least once a week. Check for signs of wear, damage, or debris accumulation that could affect the sprocket’s performance.
  • Lubrication: Lubricate the conveyor sprockets regularly, as recommended by the manufacturer. Proper lubrication reduces friction and wear, ensuring smooth operation.
  • Tension Adjustment: Check and adjust the tension of the conveyor chain or belt to the manufacturer’s specifications. Proper tension is crucial for efficient power transmission and to prevent excessive wear on the sprockets.
  • Cleanliness: Keep the conveyor system clean and free from debris that may interfere with the sprocket’s movement. Regularly clean the sprockets to prevent material buildup.
  • Inspect Teeth and Bore: Pay close attention to the teeth of the sprockets and the bore area. If the teeth are worn down, bent, or have significant damage, it’s time to replace the sprocket.
  • Check Alignment: Ensure that the conveyor sprockets are properly aligned with the chain or belt. Misalignment can cause premature wear and damage.
  • Inspect Chain or Belt: Along with the sprockets, inspect the conveyor chain or belt for signs of wear or damage. Replace any worn-out chains or belts to prevent additional stress on the sprockets.
  • Scheduled Maintenance: Establish a scheduled maintenance plan based on the conveyor system’s usage and workload. Regularly perform thorough inspections, cleaning, and lubrication as part of the maintenance routine.

By following these guidelines and implementing a proactive maintenance approach, you can ensure that the conveyor sprockets function smoothly, minimize downtime, and extend the overall lifespan of your conveyor system.

China Hot selling Made in China Double Single Sprocket Chain Portable Conveyor for Truck Unloading Conveyor Roller  China Hot selling Made in China Double Single Sprocket Chain Portable Conveyor for Truck Unloading Conveyor Roller
editor by CX 2023-12-01

China Good quality Stainless Steel Sprockets Double Roller Chain Stretcher Cycle Motorbike Motorcycle Engineer Class Instant Aluminum Conveyor Metric Idler with Good quality

Item Description

         

   

    Stainless steel Sprockets Double Roller Chain Stretcher       Cycle Motorbike Motorcycle Engineer Class Instantaneous Aluminum                                        Conveyor Metric Idler   

        Company of Sprocket, Chain sprockets, wheel and sprocket, travel sprocket, sprocket wheel, taper lock
      sprocket, equipment sprocket, idle sprocket, motorcycle sprocket and stainless metal sprocket, can interchange and                                 replace with martin size sprocket, jt measurement sprockets, did measurement chain sprocket and so on.

Steel Split Sprockets: These sprockets are break up in 50 % for less difficult installation into the chain method with no taking away the axle. The operator can area every single 50 percent into the chain prior to bolting the halves with each other. This only allows the sprocket to be replaced without dismantling the whole assembly and retains the operator from possessing to loosen or reposition the chain.
The enamel of a one pitch sprocket mesh with a single tooth for every sprocket. Double pitch sprockets search like solitary pitch sprockets, but the chain only meshes with the other enamel. This indicates that a double-pitch sprocket has the exact same number of enamel as a solitary-pitch sprocket, but only 50 percent of the tooth are engaged with the chain. The principal big difference is that the double pitch sprockets are reduce with a unique pitch circle diameter for optimal engagement. For ep roller chains, the sprockets are the exact same if the number of enamel is 32 or more for one and double chains.

China Good quality Stainless Steel Sprockets Double Roller Chain Stretcher Cycle Motorbike Motorcycle Engineer Class Instant Aluminum Conveyor Metric Idler     with Good quality

China Hot selling ANSI Standard Type a or B Forging Steel Finished Bore Teeth Heat Treated Roller Chain Double Duplex Belt Conveyor Sprockets and Platewheel with high quality

Item Description

ANSI Regular  Type A or B Forging Metal Concluded Bore Tooth heat dealt with Roller chain double Duplex Belt Conveyor Sprockets and Platewheel 

 

Customization process :

one.Provide documentation: CAD, DWG, DXF, PDF,3D model ,Action, IGS, PRT
two.Quote: We will give you the greatest value within 24 hrs
three.Place an get: Confirm the cooperation details and sign the deal, and provide the labeling provider
4.Processing and customization: Quick shipping time

Our Manufacturing unit

If you need to have to customize transmission items,
remember to simply click listed here to make contact with us!

 

Materials 1045 Steel / Alloy Steel / Stainless Steel 304 & 316
Common ANSI, DIN, JINS, ISO, KANA,Common America or customer’s drawing
Bore Pilot bore, finished bore, taper bore and unique bore
Surface  Bright area / high precision / Blacking /Electrophoretic-Coated
Tools Hobbing machine, Slotting machine, CNC lathes and other gear

 

Business Info:

 

 

 

 

 

Ep prefabricated metal sprockets are manufactured of C1045 metal, induction hardened or warmth-handled steel, four hundred – five hundred BHN hardness. You should specify the supplies you need to have. Except if otherwise asked for, the outside diameter of the hub need to be sufficient to accommodate the essential holes and keyways. Keys to these things are not equipped until requested or mounted on the shaft. Split sprockets for welding or break up sprockets for bolts provide an economical way to set up sprockets on shafts the place removing of the shaft assembly is prohibited. Several dimensions of sprockets are equipped with holes, keyways, and set screws. Discs or partially concluded sprockets are also stocked. For extended sprockets and idlers, specify the chain dimension used.
Sprockets are toothed, profiled wheels that mesh with the chain to transmit movement. Our sprockets are personalized fabricated higher-strength aluminum, black anodized for superior overall performance. Flat sprockets consist of ep designs and are compatible with all other components. Blade Sprockets are 6061-T6 Aluminum Hub Sprockets are 7075-T6 Aluminum Teeth Laser Compatible #twenty five or #25H Roller Chains Engraved On Each Sprocket Now Easy To Use With Our Chain Tube By means of Pipe

China Hot selling ANSI Standard Type a or B Forging Steel Finished Bore Teeth Heat Treated Roller Chain Double Duplex Belt Conveyor Sprockets and Platewheel     with high quality

China Hot selling Chain and Sprockets for 125 Motor Belting Motorcycle Royal Conveyor Combine 10 Speed Black Drive Cassete 700 Double wholesaler

Solution Description

         

   

      Chain and sprockets for 125 motor belting bike royal conveyor merge 10 velocity black generate cassete seven hundred double

        Manufacturer of Sprocket, Chain sprockets, wheel and sprocket, generate sprocket, sprocket wheel, taper lock
      sprocket, equipment sprocket, idle sprocket, bike sprocket and stainless steel sprocket, can interchange and                                 replace with martin measurement sprocket, jt measurement sprockets, did dimensions chain sprocket and so on.

Sprockets are produced to ISO606 and ASME B29.100 specifications, offered in plate, one and double hub configurations, constructed from substantial good quality carbon steel, optional tapered bushings simplify set up and removing, remedies offered upon request, including black oxide
Ep prefabricated metal sprockets are manufactured of C1045 steel, induction hardened or warmth-dealt with metal, four hundred – 500 BHN hardness. Please specify the resources you want. Unless in any other case requested, the exterior diameter of the hub should be adequate to accommodate the required holes and keyways. Keys to these objects are not equipped except if asked for or installed on the shaft. Split sprockets for welding or break up sprockets for bolts offer an economical way to set up sprockets on shafts exactly where elimination of the shaft assembly is prohibited. Numerous measurements of sprockets are outfitted with holes, keyways, and set screws. Discs or partially completed sprockets are also stocked. For prolonged sprockets and idlers, specify the chain size used.

China Hot selling Chain and Sprockets for 125 Motor Belting Motorcycle Royal Conveyor Combine 10 Speed Black Drive Cassete 700 Double     wholesaler

China Professional Conveyor Roller Chain Nylon Plastic Double Spur Bevel Sprocket Supplier Factory Manufacturer near me supplier

Merchandise Description

conveyor roller chain nylon plastic double spur bevel sprocket provider manufacturing unit company

Manufacturer of Sprocket, Chain sprockets, wheel and sprocket, drive sprocket, sprocket wheel, taper lock sprocket, equipment sprocket, idle sprocket, bike sprocket and stainless steel sprocket, can interchange and exchange with martin dimensions sprocket, jt dimension sprockets, did size chain sprocket and so on.

 

Steel Break up Sprockets: These sprockets are split in half for simpler installation into the chain system with no taking away the axle. The operator can place each fifty percent into the chain before bolting the halves collectively. This only permits the sprocket to be changed with no dismantling the entire assembly and keeps the operator from having to loosen or reposition the chain.
Sprockets are manufactured to ISO606 and ASME B29.100 specifications, obtainable in plate, one and double hub configurations, created from high quality carbon steel, optional tapered bushings simplify installation and removing, remedies offered on request, such as black oxide

China Professional Conveyor Roller Chain Nylon Plastic Double Spur Bevel Sprocket Supplier Factory Manufacturer     near me supplier

Special made in China – replacement parts – in Orumiyeh Iran Stainless Steel Wdhr580 Double Pitch Conveyor Roller Chain with ce certificate top quality low price

Special  made in China - replacement parts -  in Orumiyeh Iran   Stainless Steel Wdhr580 Double Pitch Conveyor Roller Chain with ce certificate top quality low price

We – EPG Group the bigge EPT Chain and agricultural gearbox factory in China with 5 different branches. For more details: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778 0571 88828

Heavy Duty Offset Sidebar Roller Chain

The heavy duty offset sidebar roller chain is designed for drive and traction purposes, and is commonly used on mining equipment, grain processing equipment, as well as equipment sets in steel mills. It is processed with high strength, impact resistance, and wearing resistance, so as to ensure safety in heavy duty applications.

Design and Processing Advantages

1. Made of medium carbon steel, the offset sidebar roller chain undergoes processing steps like heating, bending, as well as cold pressing after annealing.

2. The pin hole is created by impact extrusion, which increases the inner surface smoothness for the hole. Thus, the matching area between the sidebar and the pin is increased, and the pins offer higher protection again EPT heavy loads.

3. The integral heat treatment for the chain plates and rollers ensures high tensile strength. The pins additionally undergo high-frequency induction heating for the surface after integral heat treatment, ensuring high strength, high surface hardness, and wearing resistance as well. The surface carburizing treatment for the bushings or sleeves guarantees high tensile strength, superb surface hardness, and improved impact resistance. These make sure the heavy duty transmission chain has extended service life.

Technical Specifications 
 
Chain No. includes: DC2814  DC4824  DC 0571  DC1037   DC1245   WG781 ETC.

Chain No. Pitch P (mm) Inner width of inner link plate b1 (max.) (mm) Diameter of roller d1 (max.) (mm) Height of sidebar h2 (max) (mm) Thickness of sidebar T (mm) Length of pin L (max.) (mm) Diameter of pin d2 (max.) (mm) Tensile strength Q (min.) (KN) Weight per meter q (kg)
DC2814 88.9 38.1 44.45 63.5 14.27 118 23.81 630  
DC4824 152.4 76.2 76.2 115 25.4 220 42 1900  
DC 0571 114.3 50.8 57.15 76.2 14.2 133.9 27.94 760  
DC6042C 152.4 76.2 76.2 101.6 19.05 186 38.1 1400  
DC1037 78.1 37 31.75 43 8.7 95 16.5 294  
DC1245 103.45 47.8 45.2 60 14.2 128 25.4 550  
DC1538 77.9 38.1 41.4 57.2 9.7 97 19.05 340  
DC4014 103.2 50.8 44.45 57.2 12.7 127.14 22.1 430  
DC W140 139.7 86 65.2 90 20 190 37 1200  
DC3315 103.45 49.3 45.2 60 14.2 132 25.4 550  
DC6065C 152.4 76.2 75.92 120.65 19.05 184 44.4 2268  
DC103.2 103.2 49.2 46 60 13 123.2 23 539  
DC1031C 78.1 36.83 32 38.1 8 88.2 15.77 109  
DC10199 101.6 58.7 57.15 76.2 12.7 133 27.94 850  
DC13P 78.1 38.1 31.75 40 9.7 95 16.5 250  
DC WTG80 80 38 36 45 10 97 19.05 288  
DC4123-A 103.89 49.21 50.8 69.85 14.29 129 25.4 694  
DC882 66.27 28.58 22.23 28.4 6.4 67.5 11.1 115.6  
DC3500 88.9 38.6 44.45 58 12.7 113.39 22.1 559  
DC5031 127 69.9 63.5 88.9 15.88 158.26 3.55 1332.8  
DC6042 152.4 74.6 76.2 100 20 182 38.1 1600  
DC1244 103.2 48 44.45 55 13 123.5 22 476  
DC WG103.2H 103.2 49.2 46 60 16 137.5 24 622.3  
DC RO3 1/2 88.9 36.9 31.75 60 13.5 117.6 22.23 556  
DC RO3C 78.1 36.9 31.75 45 9.5 95.3 16.5 298.2  
2571 63.5 38.1 31.75 47.8 7.9 90.7 15.9 262 14
2510 78.1 31.75 36.9 40 8 94.8 16 271 10.7
2512 77.9 39.6 41.28 57 9.7 103.4 19.08 378 18
2814 88.9 38.1 44.4 60.5 12.7 117.6 22.25 516 25
3315 103.45 49.3 45.24 63.5 14.2 134.6 23.85 596 27
3618 114.3 52.3 57.15 79.2 14.2 141.2 27.97 814 38
4571 127 69.9 63.5 91.9 15.7 168.1 31.78 1054 52
4824 152.4 76.2 76.2 104.6 19 187.5 38.13 1521 68
WG/WB series
WG781 78.18 38.1 33 45 10 97 17 313.6 16
WG103 103.2 49.2 46 60 13 125.5 23 539 26
WG140 140 80 65 90 20 187 35 1176 59.2
WB9525 95.25 39 45 65 16 124 23 635 22.2
WB7900 79 39 31.5 54 9.5 93.5 18.5 381 12.8
WB7938 79.38 41.2 40 57.2 9.5 100 19.5 509 18.7
WB238 88.9 36.8 44.4 57.2 12.7 113.4 22.15 501.4 25.4
WB1207 127 68.3 63.5 88.9 15.7 158.3 31.75 1044 53.1

Why Choose EPT ? 
1.HangZhou Xihu (We EPT Lake) Dis.wu chain transmission manufacturing co.,Ltd is a professional manufacture of chains,and is the member unit of China National technical committee for standardization for china transmission,

2.we occupied an area over 100 thousand sqm,owned standard workshops over 30 thousands sqm and over 300sets of professional equipments to produce chains in large-scale as well as complete inspection and te EPT devices.

3.we passed through the authentications of ISO9001:2000 international quality system and ISO14001 environmental management system .

4,we have 75% of products which are exported to Europe,America,Japan , Southea EPT Asia ,and so on,

5.More than 10years factory experience,Nearly all the parts are produced by our own factory,therefor we can control the co EPT and quality.

Choose EPT ,you mean choosed High quality , competitive price,perfect service,

wish we will promote business as well as friendship!
 

The use of original equipment manufacturer’s (OEM) part numbers or trademarks , e.g. CASE® and John Deere® are for reference purposes only and for indicating product use and compatibility. Our company and the listed replacement parts contained herein are not sponsored, approved, or manufactured by the OEM.

Special  made in China - replacement parts -  in Orumiyeh Iran   Stainless Steel Wdhr580 Double Pitch Conveyor Roller Chain with ce certificate top quality low price

Special  made in China - replacement parts -  in Orumiyeh Iran   Stainless Steel Wdhr580 Double Pitch Conveyor Roller Chain with ce certificate top quality low price

Special  made in China - replacement parts -  in Orumiyeh Iran   Stainless Steel Wdhr580 Double Pitch Conveyor Roller Chain with ce certificate top quality low price