Product Description
Product Description
Product Discription:
1. DIN8187 ISO/R 606 and DIN8188 ISO/R606-ANSI B29.1.
2. Simplex / Duplex / Triplex / Multiple.
3.45C steel, Tooth Hardness.
5. Surface: Shot Blasting Natural/Black/Blue/ Nickel plate/ Zinc plate.
Product Advantages:
1. Good quality, surface of sprockets is smooth, shiny and beautiful.
2. Competitive price.
3. Prompt Delivery.
4. Green Product.
5. International Approval
Product Attribute
| Product name | Sprocket |
| Surface Treatment | Annealing, natural anodization, heat treatment, polishing, nickel plating, chrome plating, znic plating,Black surface painted etc. |
| Products Available | Transmission machinery such as mining machinery, agricultural machinery, engineering machinery, forestry machinery, petrochemical industry, automatic assembly lines, etc |
| material | carbon steel,stainless steel, alloy steel |
| Certificate | ISO,SGS,DIN,JIS |
| product type | European Standard American Standard |
| Port | Any sea port or airport in China |
| Brand | TV OEM |
| Payment | L/C, T/T, D/P, Western Union |
| Package | Chain, Plastic Bag, Color Box, Wooden Case. or OEM |
| European standard | 03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1
08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3 28A-1-2-3 32A-1-2-3 |
| 03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1
08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3 28B-1-2-3 32B-1-2-3 |
|
| American standard | 25,35,41,40,50,60,80,100,120,140,160,180,200,240
35-2,40-2,50-2,60-2,80-2,100-2,120-2,140-2,160-2,200-2 35-3 ,40-3 ,50-3 ,60-3 ,80-3, 100-3,120-3 |
| We also carry out OEM according to your requirements |
|
Product Parameters
Recommended Collocation
The chain drive consists of 2 sprockets and an intermediate flexible piece – the chain, which is wound around the 2 wheels. The motion and power between 2 parallel shafts are transmitted by the meshing between the chain and the sprocket, which belongs to the forced transmission with meshing properties. Among them, the most widely used is the roller chain drive.
Our Advantages
Company advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.
Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.
With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.
Factory Display
| WHY CHOOSE US |
Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.
Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets
Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.
| FAQ |
| Q1: What’s your average lead time? A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate. Q2: Is your price better than your competitors given the same quality? Q4: Can we inspect the goods before shipment? Q5: What kind of payment method is acceptable for your mill? Q6: What if I have any other questions? |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Machinery |
| Hardness: | Hardened Tooth Surface |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Can I Use a Chain or Belt Drive System with Conveyor Sprockets?
Yes, conveyor sprockets are commonly used in conjunction with both chain and belt drive systems in various conveyor applications. The choice between using a chain or a belt drive system depends on several factors, including the specific conveyor requirements, load capacity, speed, and the type of material being transported.
Chain Drive System: Conveyor sprockets are widely used with chain drive systems in heavy-duty applications and when the material being conveyed is bulky or abrasive. The sprockets have specially designed teeth that mesh with the chain links, providing a positive drive system that ensures reliable and efficient material movement. Chain drive systems are known for their high load-carrying capacity and are often used in industries such as mining, construction, and manufacturing.
Belt Drive System: Conveyor sprockets can also be used with belt drive systems, where they act as the driving mechanism for the conveyor belt. In this setup, the sprockets have grooves or teeth that match the profile of the conveyor belt, allowing for smooth and continuous movement. Belt drive systems are commonly used for conveying lighter materials over longer distances and are found in industries such as food processing, packaging, and logistics.
Hybrid Drive Systems: Some conveyor systems may utilize a combination of chain and belt drive systems with conveyor sprockets to achieve specific performance requirements. For instance, a conveyor might use a chain drive system at the beginning of the process to handle heavy loads and then transition to a belt drive system for smoother movement at later stages.
When considering whether to use a chain or belt drive system with conveyor sprockets, it’s essential to assess the application’s needs, including the load capacity, speed, environmental conditions, maintenance requirements, and overall system efficiency. Additionally, selecting the appropriate chain or belt material, as well as the right sprocket size and configuration, is crucial for achieving optimal conveyor performance and longevity.
How do I prevent chain slippage and skipping issues with conveyor sprockets?
Chain slippage and skipping issues with conveyor sprockets can lead to disruptions in the conveyor system’s operation and negatively impact productivity. To prevent these problems, consider the following measures:
- Proper Chain Tension: Ensuring the chain is appropriately tensioned is crucial. Too much tension can cause excessive wear, while too little tension can lead to chain slippage. Regularly check and adjust the chain tension to the manufacturer’s recommended specifications.
- Correct Sprocket Alignment: Misaligned sprockets can cause the chain to ride up on the teeth and result in skipping. Check and align the sprockets to be in the same plane and parallel to the conveyor frame.
- Regular Maintenance: Implement a routine maintenance schedule to inspect and clean the sprockets and chains. Remove any debris or buildup that can cause chain slippage.
- Proper Lubrication: Lubrication is essential to reduce friction between the chain and sprockets. Use the appropriate lubricant and apply it regularly to ensure smooth operation and minimize wear.
- Quality Sprockets: Invest in high-quality conveyor sprockets made from durable materials. Inferior sprockets can wear out quickly, leading to chain slippage and other issues.
- Chain Maintenance: Regularly inspect the chain for signs of wear, elongation, or damaged links. Replace any damaged or worn-out chain sections promptly.
- Proper Loading: Avoid overloading the conveyor, as excessive loads can put additional strain on the chain and sprockets, leading to slippage.
By implementing these preventive measures and conducting regular maintenance, you can significantly reduce the risk of chain slippage and skipping issues with conveyor sprockets, ensuring smooth and reliable conveyor system operation.
Types of Conveyor Sprockets Used in Various Conveyor Systems
Conveyor sprockets come in various types and configurations to suit different types of conveyor systems and applications. Some of the common types of conveyor sprockets include:
- Single Strand Sprockets: These sprockets are used in conveyor systems with a single strand of chain or belt. They have teeth on one side to engage with the chain or belt and transmit power for material movement.
- Double Strand Sprockets: Double strand sprockets are designed for conveyor systems with two parallel strands of chain or belts. They have teeth on both sides to engage with each strand and ensure synchronous movement of the conveyor.
- Multiplex Sprockets: Multiplex sprockets are used in conveyor systems with multiple strands of chain or belts running in parallel. They are designed to accommodate and engage with several strands at once for efficient power transmission.
- Tapered Bore Sprockets: These sprockets have a tapered bore that allows for easy installation and removal from the conveyor shaft. The taper helps create a tight fit, ensuring secure power transmission.
- Split Sprockets: Split sprockets consist of two halves that can be separated and installed around the conveyor shaft without the need to disassemble the entire conveyor system. This design facilitates quick and easy maintenance and replacement.
- Idler Sprockets: Idler sprockets do not transmit power; instead, they help guide and support the chain or belt in certain conveyor configurations. They are used to maintain proper tension and alignment in the conveyor system.
- Plastic Conveyor Sprockets: These sprockets are made from plastic materials, such as polyethylene or nylon. They are lightweight, corrosion-resistant, and ideal for applications where metal sprockets may not be suitable.
- Stainless Steel Conveyor Sprockets: Stainless steel sprockets offer excellent corrosion resistance and are well-suited for applications in wet or harsh environments.
- Flame or Induction-Hardened Sprockets: These sprockets undergo a heat treatment process to increase their surface hardness and wear resistance, making them suitable for high-wear applications.
The choice of conveyor sprocket type depends on factors such as the conveyor system design, load capacity, speed, environmental conditions, and the type of chain or belt used. Selecting the appropriate sprocket type is essential to ensure efficient and reliable operation of the conveyor system.
In summary, conveyor sprockets are available in various types to meet the diverse requirements of different conveyor systems and industries.
editor by Dream 2024-05-16
China best Standard Sprocket with Key Bore Spur Gear Taper Conveyor Chain
Product Description
| Item | Sprocket / plate wheel/gear | |
| Standard | DIN, KANA, ANSI, ISO, etc | |
| Material | C45, stainless steel SS304 & SS316, Cast iron | |
| Bore | Pilot bore, finished bore, taper bore | |
| Surface Treatment | Black oxided, Zinc plated, Electrophoresis, self color and so on | |
| Heat treatment | Teeth inductive and quenching hardened HRC45-50,High frequency quenching or no hardened | |
| Process | Forging, Cutting, Hobbing teeth, CNC Lathe machining | |
|
|
||
| European Type | 03B, 04B, 05B, 06B, 081B, 083B/084B, 085B, 086B, 08B, 10B, 12B, 16B, 20B, 24B, 28B, 32B,40B,48B with simplex, duplex and triplex | |
| American Type | 25, 35, 40, 50, 60, 80, 100, 120, 140, 160, 200, 240 with simplex or duplex and triplex | |
|
Double pitch sprockets Type |
C2042, C2052, C2062, C2082, C2040, C2050, C2060, C2080 | |
| sprocket Type | Taper bore sprockets,Finished bore sprockets,Idler sprockets with ball bearing,Double simplex sprockets,Sprockets with split taper bushings,Sprockets with QD bushings,Double sprockets for 2 single chains,Type A & Type B, Single, Double, Triple -all kind sof standardf sprocket or wheel plate,and also can match with special conveyor chain, agricultural chain. or can make , according to customer reuqiryment | |
| Business type | Manufacturer/FACTORY | |
| Main export market | Europe, South America, Southeast Asia, Middle East, Africa | |
| Manufacturing method | Forged and then machined and hobbed | |
Bitmap
|
Plywood Case/Pallet/cartons or according to customer reuqiryment |
| we are CZPT chain factory from CHINA. | ||||||
| We make roller chains over 20 years. | ||||||
| main ASA chains: — and all kinds of standard attachments-A1/A2/K1/K2 | ||||||
| main DIN chains:06b-08b-10b-12b-16b-20b-24b-32b | ||||||
| main double pitch chain:C2040/C2050/C2060/C2080/C2100/C2120 | ||||||
| Our quality: middle level and good and stable. Follow up XIHU (WEST LAKE) DIS.HUA standard | ||||||
| We mainly exported chains to South America AND Europe. | ||||||
| We also exported many industrial sprockets together with our chains. | ||||||
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | as Agreed |
|---|---|
| Warranty: | as Agreement |
| Type: | Cold Stamping |
| Processing Type: | Shaping Metal |
| Material: | Carbon Steel |
| Mould: | Multistep Progressive Dies |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Safety Considerations when Working with Conveyor Sprockets
Working with conveyor sprockets involves potential hazards, and it’s crucial to implement proper safety measures to prevent accidents and ensure the well-being of workers. Here are some important safety considerations:
1. Lockout-Tagout (LOTO): Before performing any maintenance or repairs on conveyor systems, ensure proper LOTO procedures are followed. This prevents unexpected startup and movement of the conveyor, which can cause severe injuries.
2. Guarding: Install adequate guards around the conveyor sprockets to prevent accidental contact with moving parts. Guards should be securely in place and not interfere with the conveyor’s operation.
3. Personal Protective Equipment (PPE): Workers handling conveyor sprockets should wear appropriate PPE, including safety glasses, gloves, and steel-toed shoes, to protect against potential hazards.
4. Training: Provide comprehensive training to all personnel involved in operating, maintaining, or troubleshooting conveyor systems. Training should cover safe practices, emergency procedures, and proper use of tools and equipment.
5. Regular Inspections: Conduct routine inspections of conveyor sprockets and chains to identify any signs of wear, misalignment, or damage. Address any issues promptly to prevent safety hazards.
6. Lubrication: Apply lubricants as per the manufacturer’s recommendations to reduce friction and ensure smooth operation. However, ensure that lubricants are applied safely and do not create slippery surfaces.
7. Weight Capacity: Adhere to the weight capacity limits of conveyor systems to avoid overloading, which can lead to sprocket failure and pose safety risks.
8. Hazardous Environments: In hazardous environments, such as those with flammable materials or explosive atmospheres, use specialized conveyor components that comply with safety standards for such conditions.
9. Emergency Stop Buttons: Install easily accessible emergency stop buttons along the conveyor system’s length to immediately halt operation in case of emergencies.
10. Regular Maintenance: Follow a preventive maintenance schedule to keep conveyor sprockets in good condition and reduce the likelihood of sudden failures.
By prioritizing safety and implementing these considerations, you can minimize the risks associated with working with conveyor sprockets and ensure a safe working environment for all personnel.
What are the Temperature Limits for the Operation of Conveyor Sprockets?
The temperature limits for the operation of conveyor sprockets depend on the materials used in their construction and any additional coatings or treatments applied to enhance their performance.
Conveyor sprockets made from common materials like steel or cast iron typically have temperature limits ranging from -20°C to 150°C (-4°F to 302°F). However, for more specialized applications, sprockets made from high-temperature-resistant materials like stainless steel or heat-treated alloys can operate at much higher temperature ranges, typically up to 400°C (752°F) or more.
It is crucial to consider the following factors when determining the appropriate temperature limits for conveyor sprockets:
- Material Composition: Choose sprocket materials that can withstand the intended operating temperature range. Stainless steel, heat-treated steel, or specialty alloys are suitable choices for high-temperature applications.
- Coatings and Treatments: Certain coatings or treatments can improve a sprocket’s temperature resistance. For instance, applying heat-resistant coatings or surface treatments can extend the temperature limits of standard sprockets.
- Lubrication: Ensure that proper lubrication is maintained, especially in high-temperature environments, as it can help reduce friction and prevent premature wear.
It is essential to refer to the manufacturer’s specifications and guidelines for the specific conveyor sprockets being used. This will provide precise information on their temperature limits and any restrictions based on the application and environmental conditions.
Exceeding the temperature limits of conveyor sprockets can lead to accelerated wear, reduced performance, and potential failure, which can disrupt conveyor system operation. Therefore, selecting sprockets that match the required temperature range and conducting regular inspections are vital to ensuring safe and efficient conveyor operation.
How Do Conveyor Sprockets Interact with the Conveyor Chain or Belt?
Conveyor sprockets interact with the conveyor chain or belt through the engagement of their teeth with the gaps or links of the chain or the surface of the belt. The interaction between the sprockets and the chain/belt is a critical aspect of the conveyor system’s operation, as it determines how the power is transmitted and the movement of materials along the conveyor path.
The process of interaction between the conveyor sprockets and the chain/belt can be described as follows:
- Chain Engagement: In chain conveyor systems, the teeth of the sprocket mesh with the gaps or links of the conveyor chain. As the sprocket rotates, it pulls the chain along with it, causing the conveyor chain to move and carry materials along the conveyor path.
- Belt Friction: In belt conveyor systems, the conveyor belt makes direct contact with the surface of the sprocket. The friction between the belt and the sprocket surface allows the sprocket to drive the belt and move materials on the conveyor.
- Positive Power Transmission: The engagement between the sprockets and the chain/belt provides positive power transmission, meaning there is no slippage between the sprockets and the conveyor components. This ensures efficient and reliable movement of materials without any loss of power.
- Tensioning: The interaction between the sprockets and the chain/belt helps to maintain proper tension in the conveyor system. Tension is crucial to prevent slack in the chain/belt and to ensure smooth and consistent material handling.
- Directional Control: The design and arrangement of the sprockets and the chain/belt determine the direction of material movement on the conveyor. By using different sprocket configurations, the conveyor system can be designed to move materials in various directions along the conveyor path.
It’s important to note that proper alignment and tensioning of the conveyor sprockets and the chain/belt are essential for optimal performance and longevity of the conveyor system. Misalignment or improper tension can lead to premature wear, increased power consumption, and potential conveyor system failures.
In summary, the interaction between conveyor sprockets and the conveyor chain/belt is a fundamental mechanism that enables power transmission and efficient material movement in conveyor systems.
editor by Dream 2024-04-22
China high quality China Industrial Transmission Gear Reducer Conveyor Parts Sprocket for Transmission Chain Sprocket
Product Description
1.Stock Sprocket (Type A,B,C)
2.Welding Sprocket(Type BW)
3.Taper Bored Sprockets
4.Double Single Sprockets
5.Double Pitch Sprockets
6.Idler Sprocket
7.Roller Chain Sprocket. (Conveyor Chain)
8.Stainless Steel sprocket, Shaft Sprocket, Plastic Sprocket
| Material: | Carbon steel: C45 1045,A3,40Cr, 20CrMnTi, 42CrMo etc Stainless Steel: SS304 SS316 etc Copper/Brass, Aluminium,Cast iron,Nylon/plastic, etc. |
| Production Processing | Forging, Cutting, Hobbing, lathe machining, grinding, broaching, thread rolling, final inspection |
| Heat treatment | Hardening and Tempering, High Frequency Quenching, Carburizing Quenching and so on. |
| Surface treatment | Galvanizing/Zinc Plating,Color Painting, Dacrotized, Black Anodic Treatment, Spray Printing, Mirror Finish, Burnishing, Sand-blasting and so on according to Customers’ demand. |
| Performance | High precision, high wear resistance, low noise, smooth and steady, high strength |
| Standard | Standard sprocket:DIN8187, DIN8188, ISO , ANSI , JIS,BS. Nonstandard sprockets as to customers’ Drawing or sample. |
| Model number | type A, type B, simplex, duplex, triplex 35B10-80,40B9-90,50B9-90,60B9-90,80B9-90,100B9-90,120B9-80,140B10-60,160B10-60,06B10-125,08B9-125,10B9-125,12B9-125,16B9-125,20B9-114,24B9-90,28B9-76,32B9-76 |
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery, Industry |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Cut Gear |
| Toothed Portion Shape: | Bevel Wheel |
| Material: | Carbon Steel and Stainless Steel |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Signs of Wear and Tear in Conveyor Sprockets
Conveyor sprockets play a critical role in the smooth operation of a conveyor system. Over time, they can experience wear and tear due to the continuous movement and interaction with the conveyor chain or belt. It’s essential to identify signs of wear early to prevent further damage and maintain the efficiency of the conveyor system. Here are some common signs of wear and tear in conveyor sprockets:
- Worn Teeth: Check the teeth of the sprocket for signs of wear. Worn teeth may appear shorter or have uneven surfaces compared to new sprockets.
- Teeth Deformation: Inspect the teeth for any bending or deformation, which can be caused by excessive loads or impacts.
- Missing Teeth: If any teeth are missing, it’s a clear indication that the sprocket needs replacement.
- Chain Skipping: If the conveyor chain skips or jumps on the sprocket during operation, it suggests the sprocket is not engaging properly due to wear.
- Chain Slippage: Excessive wear on the sprocket teeth can lead to chain slippage, resulting in inconsistent movement of materials.
- Noise and Vibration: Unusual noise and vibration during conveyor operation can indicate sprocket wear or misalignment.
- Visible Damage: Look for any visible signs of damage, such as cracks, chips, or breaks on the sprocket body or teeth.
Regular inspection of conveyor sprockets is crucial for detecting wear and tear early on. Inspect the sprockets as part of routine maintenance and pay attention to any changes in conveyor performance. If you notice any of the above signs of wear, it’s recommended to replace the sprockets promptly to avoid further damage and potential conveyor system failures.
How do I prevent chain slippage and skipping issues with conveyor sprockets?
Chain slippage and skipping issues with conveyor sprockets can lead to disruptions in the conveyor system’s operation and negatively impact productivity. To prevent these problems, consider the following measures:
- Proper Chain Tension: Ensuring the chain is appropriately tensioned is crucial. Too much tension can cause excessive wear, while too little tension can lead to chain slippage. Regularly check and adjust the chain tension to the manufacturer’s recommended specifications.
- Correct Sprocket Alignment: Misaligned sprockets can cause the chain to ride up on the teeth and result in skipping. Check and align the sprockets to be in the same plane and parallel to the conveyor frame.
- Regular Maintenance: Implement a routine maintenance schedule to inspect and clean the sprockets and chains. Remove any debris or buildup that can cause chain slippage.
- Proper Lubrication: Lubrication is essential to reduce friction between the chain and sprockets. Use the appropriate lubricant and apply it regularly to ensure smooth operation and minimize wear.
- Quality Sprockets: Invest in high-quality conveyor sprockets made from durable materials. Inferior sprockets can wear out quickly, leading to chain slippage and other issues.
- Chain Maintenance: Regularly inspect the chain for signs of wear, elongation, or damaged links. Replace any damaged or worn-out chain sections promptly.
- Proper Loading: Avoid overloading the conveyor, as excessive loads can put additional strain on the chain and sprockets, leading to slippage.
By implementing these preventive measures and conducting regular maintenance, you can significantly reduce the risk of chain slippage and skipping issues with conveyor sprockets, ensuring smooth and reliable conveyor system operation.
Common Applications of Conveyor Sprockets in Different Industries
Conveyor sprockets are widely used in various industries to facilitate the movement of conveyor belts or chains. Some of the common applications of conveyor sprockets include:
- 1. Material Handling: Conveyor systems with sprockets are extensively used in material handling industries such as manufacturing, logistics, warehouses, and distribution centers to transport goods and products efficiently.
- 2. Food and Beverage: The food and beverage industry utilizes conveyor sprockets to move food products along the production line, from processing to packaging, ensuring smooth and hygienic material flow.
- 3. Mining and Quarrying: Conveyor systems with sprockets are employed in mining and quarrying operations to transport raw materials, rocks, and minerals from one location to another for processing.
- 4. Agriculture: In the agricultural sector, conveyor sprockets are used to move crops, grains, and other agricultural products through processing and storage facilities.
- 5. Automotive: The automotive industry utilizes conveyor sprockets in assembly lines to move vehicle components and parts during the manufacturing process.
- 6. Packaging: Conveyor systems with sprockets are extensively used in packaging industries to transport and package products efficiently and in an automated manner.
- 7. Airport Baggage Handling: Conveyor sprockets play a vital role in airport baggage handling systems, ensuring passengers’ luggage is transported accurately and swiftly.
- 8. Recycling: Conveyor systems with sprockets are used in recycling plants to sort and transport recyclable materials for processing and reuse.
- 9. Pharmaceutical: The pharmaceutical industry utilizes conveyor sprockets to move medications and pharmaceutical products during the manufacturing and packaging process.
- 10. Textile: In the textile industry, conveyor systems with sprockets are used to transport fabrics and textiles during various stages of production.
These are just a few examples, and conveyor sprockets find applications in many other industries where material handling and efficient movement of products or materials are essential for the production process.
editor by CX 2023-10-25
China Standard China Industrial Transmission Gear Reducer Conveyor Parts Sprocket for Transmission Chain Sprocket
Product Description
1.Stock Sprocket (Type A,B,C)
2.Welding Sprocket(Type BW)
3.Taper Bored Sprockets
4.Double Single Sprockets
5.Double Pitch Sprockets
6.Idler Sprocket
7.Roller Chain Sprocket. (Conveyor Chain)
8.Stainless Steel sprocket, Shaft Sprocket, Plastic Sprocket
| Material: | Carbon steel: C45 1045,A3,40Cr, 20CrMnTi, 42CrMo etc Stainless Steel: SS304 SS316 etc Copper/Brass, Aluminium,Cast iron,Nylon/plastic, etc. |
| Production Processing | Forging, Cutting, Hobbing, lathe machining, grinding, broaching, thread rolling, final inspection |
| Heat treatment | Hardening and Tempering, High Frequency Quenching, Carburizing Quenching and so on. |
| Surface treatment | Galvanizing/Zinc Plating,Color Painting, Dacrotized, Black Anodic Treatment, Spray Printing, Mirror Finish, Burnishing, Sand-blasting and so on according to Customers’ demand. |
| Performance | High precision, high wear resistance, low noise, smooth and steady, high strength |
| Standard | Standard sprocket:DIN8187, DIN8188, ISO , ANSI , JIS,BS. Nonstandard sprockets as to customers’ Drawing or sample. |
| Model number | type A, type B, simplex, duplex, triplex 35B10-80,40B9-90,50B9-90,60B9-90,80B9-90,100B9-90,120B9-80,140B10-60,160B10-60,06B10-125,08B9-125,10B9-125,12B9-125,16B9-125,20B9-114,24B9-90,28B9-76,32B9-76 |
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery, Industry |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Cut Gear |
| Toothed Portion Shape: | Bevel Wheel |
| Material: | Carbon Steel and Stainless Steel |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Troubleshooting Conveyor Sprocket Issues
Conveyor sprockets are critical components in a conveyor system, and issues with them can lead to disruptions in material handling processes. Here are some common problems that may arise with conveyor sprockets and how to troubleshoot them:
- Excessive Wear: If the sprocket teeth are showing signs of excessive wear, it may be due to a misalignment issue. Check for misalignment between the sprocket and the conveyor chain or belt. Correct any misalignment and ensure that the sprocket is properly aligned with the conveyor.
- Sprocket Teeth Damage: Damage to the sprocket teeth can be caused by foreign objects or debris caught between the chain links and sprocket teeth. Inspect the sprocket regularly for any debris buildup, and clean it if necessary. Additionally, consider implementing measures to prevent foreign objects from entering the conveyor system.
- Chain Jumping or Slippage: Chain jumping or slippage can be caused by insufficient tension in the conveyor chain. Check the tension of the chain and adjust it to the recommended specifications provided by the conveyor manufacturer. Also, examine the sprocket teeth for signs of wear or damage that may be contributing to the issue.
- Excessive Noise or Vibration: Excessive noise or vibration may indicate misalignment, worn sprocket teeth, or loose mounting. Inspect the sprocket and conveyor components for any signs of wear, misalignment, or damage. Tighten any loose mounting bolts and make necessary adjustments to reduce noise and vibration.
- Corrosion or Rust: In humid or corrosive environments, sprockets may be prone to rust and corrosion. Consider using sprockets made from corrosion-resistant materials, such as stainless steel or plastic, in such environments. Regularly inspect and maintain the sprockets to prevent corrosion buildup.
It’s essential to perform routine maintenance and inspections of conveyor sprockets to identify and address potential issues early on. By troubleshooting and resolving problems promptly, you can ensure the smooth and efficient operation of your conveyor system, leading to increased productivity and reduced downtime.
Can conveyor sprockets be used in mining and material handling conveyors?
Yes, conveyor sprockets are commonly used in mining and material handling conveyors due to their durability and reliability in handling heavy loads and harsh operating conditions.
In mining applications, conveyor systems are used to transport bulk materials such as coal, ore, and minerals. These materials are often abrasive and can cause significant wear on conveyor components. Conveyor sprockets, especially those made from robust materials like cast iron or steel, are well-suited for such demanding environments.
Material handling conveyors in industries like manufacturing, construction, and agriculture also benefit from using conveyor sprockets. These conveyors transport a wide range of products, including grains, construction materials, and automotive parts. Conveyor sprockets ensure smooth and efficient movement of materials, reducing the risk of jams and downtime.
It’s important to select the appropriate type of conveyor sprocket based on the specific requirements of the mining or material handling application. Factors such as load capacity, conveyor speed, and environmental conditions should be considered when choosing the right sprocket for optimal performance and longevity.
Choosing the Right Size and Pitch of Conveyor Sprockets
Choosing the right size and pitch of conveyor sprockets is essential to ensure optimal performance and efficiency in your conveyor system. Here are the steps to guide you through the process:
- Identify the Conveyor Chain or Belt Type: Determine whether your conveyor system uses a roller chain, flat-top chain, modular belt, or any other type of chain or belt. Different types of chains or belts have specific requirements for sprocket size and pitch.
- Check the Manufacturer’s Specifications: Refer to the conveyor chain or belt manufacturer’s documentation to find the recommended sprocket specifications. This information typically includes the sprocket’s number of teeth, pitch diameter, and bore size.
- Calculate the Required Pitch Diameter: The pitch diameter is crucial for maintaining proper chain engagement. It is calculated using the chain’s pitch and the number of teeth on the sprocket. Pitch diameter = (Chain Pitch * Number of Teeth) / π
- Consider the Speed Ratio: The speed ratio between the sprockets in the conveyor system affects the chain’s speed and tension. Ensure that the sprocket’s pitch diameter and the speed ratio are suitable for your application.
- Account for the Conveyor System’s Load: Consider the weight and load-carrying capacity of the materials being transported on the conveyor. A heavier load may require a larger, more robust sprocket.
- Check the Shaft Size: Ensure that the conveyor sprocket’s bore size matches the diameter of your conveyor system’s shaft. Proper shaft fitment is essential for stable and secure sprocket mounting.
- Consult with Experts: If you’re unsure about the appropriate sprocket size and pitch for your conveyor system, don’t hesitate to seek advice from conveyor system experts or the sprocket manufacturer.
Choosing the right size and pitch of conveyor sprockets will contribute to the smooth operation and longevity of your conveyor system, minimizing wear and tear and ensuring efficient material handling.
editor by CX 2023-10-24
China Professional Customised 21 Teeth Spur Gear Conveyor Silent Chain Sprocket for Glass Machine
Product Description
Products Collection
Product Description
Silent chains, known for their quiet operation and high-speed capabilities, require sprockets that can match their performance. Our sprockets are meticulously designed to fit the silent chain perfectly, resulting in smooth, efficient operation and reduced wear and tear. The teeth of the sprocket engage seamlessly with the chain links, ensuring optimal power transmission and minimising the potential for slip or derailment.
Whether you’re transmitting power in a high-speed engine or moving goods on a conveyor line, our sprockets deliver reliable, consistent performance.
When you need a specific design, we can provide customised solutions based on what you need. Whether you require specific features, plans, materials, or specifications, our team can work to ensure you get a chain that fully meets your needs.
Are you looking for other Sprockets?
Leave your message below, and feel free to contact us!
FAQ
| Question 1: Are you a Manufacturer or a Trading Company? |
| Answer: We are a 100% chain manufacturer with 23 years of experience |
| Question 2: What should I provide to get a quotation? |
| Answer: 1. Type of the sprocket (with photos if available) 2. Pitch, width and other details of the sprocket (appreciate with drawings) 3. Other specific requirements |
| Question 3: How long is your manufacturing and delivery time? |
| Answer: Products are usually finished in 2 weeks, depending on the type and quantity. Also, please get in touch with us to check the delivery time to your destination. |
| Question 4: How long is your guaranteed time? |
| Answer: We offer a three-year guarantee if you purchase chains and matched sprockets together. If you need chains only, a one-year guarantee can also be confirmed. |
| Question 5: Trade terms and Payment terms? |
| Answer: We accept EXW, FOB, DDU, Door to Door. Payment terms, such as T/T, L/C, and Western Union, are acceptable. We also provide the service of Online Trading in this B2B platform. |
Company Profile
| Standard Or Nonstandard: | Nonstandard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Samples: |
US$ 100/Meter
1 Meter(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Can I Use a Chain or Belt Drive System with Conveyor Sprockets?
Yes, conveyor sprockets are commonly used in conjunction with both chain and belt drive systems in various conveyor applications. The choice between using a chain or a belt drive system depends on several factors, including the specific conveyor requirements, load capacity, speed, and the type of material being transported.
Chain Drive System: Conveyor sprockets are widely used with chain drive systems in heavy-duty applications and when the material being conveyed is bulky or abrasive. The sprockets have specially designed teeth that mesh with the chain links, providing a positive drive system that ensures reliable and efficient material movement. Chain drive systems are known for their high load-carrying capacity and are often used in industries such as mining, construction, and manufacturing.
Belt Drive System: Conveyor sprockets can also be used with belt drive systems, where they act as the driving mechanism for the conveyor belt. In this setup, the sprockets have grooves or teeth that match the profile of the conveyor belt, allowing for smooth and continuous movement. Belt drive systems are commonly used for conveying lighter materials over longer distances and are found in industries such as food processing, packaging, and logistics.
Hybrid Drive Systems: Some conveyor systems may utilize a combination of chain and belt drive systems with conveyor sprockets to achieve specific performance requirements. For instance, a conveyor might use a chain drive system at the beginning of the process to handle heavy loads and then transition to a belt drive system for smoother movement at later stages.
When considering whether to use a chain or belt drive system with conveyor sprockets, it’s essential to assess the application’s needs, including the load capacity, speed, environmental conditions, maintenance requirements, and overall system efficiency. Additionally, selecting the appropriate chain or belt material, as well as the right sprocket size and configuration, is crucial for achieving optimal conveyor performance and longevity.
Can conveyor sprockets be used in mining and material handling conveyors?
Yes, conveyor sprockets are commonly used in mining and material handling conveyors due to their durability and reliability in handling heavy loads and harsh operating conditions.
In mining applications, conveyor systems are used to transport bulk materials such as coal, ore, and minerals. These materials are often abrasive and can cause significant wear on conveyor components. Conveyor sprockets, especially those made from robust materials like cast iron or steel, are well-suited for such demanding environments.
Material handling conveyors in industries like manufacturing, construction, and agriculture also benefit from using conveyor sprockets. These conveyors transport a wide range of products, including grains, construction materials, and automotive parts. Conveyor sprockets ensure smooth and efficient movement of materials, reducing the risk of jams and downtime.
It’s important to select the appropriate type of conveyor sprocket based on the specific requirements of the mining or material handling application. Factors such as load capacity, conveyor speed, and environmental conditions should be considered when choosing the right sprocket for optimal performance and longevity.
Choosing the Right Size and Pitch of Conveyor Sprockets
Choosing the right size and pitch of conveyor sprockets is essential to ensure optimal performance and efficiency in your conveyor system. Here are the steps to guide you through the process:
- Identify the Conveyor Chain or Belt Type: Determine whether your conveyor system uses a roller chain, flat-top chain, modular belt, or any other type of chain or belt. Different types of chains or belts have specific requirements for sprocket size and pitch.
- Check the Manufacturer’s Specifications: Refer to the conveyor chain or belt manufacturer’s documentation to find the recommended sprocket specifications. This information typically includes the sprocket’s number of teeth, pitch diameter, and bore size.
- Calculate the Required Pitch Diameter: The pitch diameter is crucial for maintaining proper chain engagement. It is calculated using the chain’s pitch and the number of teeth on the sprocket. Pitch diameter = (Chain Pitch * Number of Teeth) / π
- Consider the Speed Ratio: The speed ratio between the sprockets in the conveyor system affects the chain’s speed and tension. Ensure that the sprocket’s pitch diameter and the speed ratio are suitable for your application.
- Account for the Conveyor System’s Load: Consider the weight and load-carrying capacity of the materials being transported on the conveyor. A heavier load may require a larger, more robust sprocket.
- Check the Shaft Size: Ensure that the conveyor sprocket’s bore size matches the diameter of your conveyor system’s shaft. Proper shaft fitment is essential for stable and secure sprocket mounting.
- Consult with Experts: If you’re unsure about the appropriate sprocket size and pitch for your conveyor system, don’t hesitate to seek advice from conveyor system experts or the sprocket manufacturer.
Choosing the right size and pitch of conveyor sprockets will contribute to the smooth operation and longevity of your conveyor system, minimizing wear and tear and ensuring efficient material handling.
editor by CX 2023-10-17
China Good quality Customised 39 Teeth Spur Gear Conveyor Silent Chain Sprocket for Glass Machine
Product Description
Products Collection
Product Description
Silent chains, known for their quiet operation and high-speed capabilities, require sprockets that can match their performance. Our sprockets are meticulously designed to fit the silent chain perfectly, resulting in smooth, efficient operation and reduced wear and tear. The teeth of the sprocket engage seamlessly with the chain links, ensuring optimal power transmission and minimising the potential for slip or derailment.
Whether you’re transmitting power in a high-speed engine or moving goods on a conveyor line, our sprockets deliver reliable, consistent performance.
When you need a specific design, we can provide customised solutions based on what you need. Whether you require specific features, plans, materials, or specifications, our team can work to ensure you get a chain that fully meets your needs.
Are you looking for other Sprockets?
Leave your message below, and feel free to contact us!
FAQ
| Question 1: Are you a Manufacturer or a Trading Company? |
| Answer: We are a 100% chain manufacturer with 23 years of experience |
| Question 2: What should I provide to get a quotation? |
| Answer: 1. Type of the sprocket (with photos if available) 2. Pitch, width and other details of the sprocket (appreciate with drawings) 3. Other specific requirements |
| Question 3: How long is your manufacturing and delivery time? |
| Answer: Products are usually finished in 2 weeks, depending on the type and quantity. Also, please get in touch with us to check the delivery time to your destination. |
| Question 4: How long is your guaranteed time? |
| Answer: We offer a three-year guarantee if you purchase chains and matched sprockets together. If you need chains only, a one-year guarantee can also be confirmed. |
| Question 5: Trade terms and Payment terms? |
| Answer: We accept EXW, FOB, DDU, Door to Door. Payment terms, such as T/T, L/C, and Western Union, are acceptable. We also provide the service of Online Trading in this B2B platform. |
Company Profile
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Standard Or Nonstandard: | Nonstandard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Samples: |
US$ 100/Meter
1 Meter(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
Best Practices for Cleaning and Maintaining Conveyor Sprockets
Proper cleaning and maintenance of conveyor sprockets are essential to ensure smooth and efficient conveyor operation and to prolong the sprockets’ lifespan. Here are some best practices for cleaning and maintaining conveyor sprockets:
- Regular Inspection: Conduct regular visual inspections of the sprockets to check for signs of wear, damage, or debris buildup. Identifying potential issues early can help prevent more significant problems down the line.
- Keep Sprockets Clean: Remove any accumulated dirt, dust, or debris from the sprockets regularly. Use a brush or compressed air to dislodge and remove particles that may affect the sprockets’ performance.
- Use Suitable Cleaning Solutions: When cleaning conveyor sprockets, use a mild detergent or cleaning solution that is compatible with the sprocket material. Avoid using harsh chemicals that may cause corrosion or damage.
- Inspect Chain or Belt: While cleaning the sprockets, also inspect the conveyor chain or belt for signs of wear or stretching. Address any issues promptly, as a damaged chain or belt can put additional strain on the sprockets.
- Tension Adjustment: Ensure that the chain or belt tension is properly adjusted. A slack or overly tight chain can cause premature wear on the sprocket teeth.
- Lubrication: Apply a suitable lubricant to the sprocket teeth and the chain or belt. Lubrication reduces friction and wear between the moving parts, improving the overall efficiency and extending the sprockets’ life.
- Monitor Operating Conditions: Be aware of the conveyor’s operating conditions, such as temperature, humidity, and exposure to contaminants. Extreme conditions may require more frequent cleaning and maintenance.
- Replace Worn Sprockets: If a sprocket shows significant signs of wear, such as teeth being noticeably shorter or worn out, it’s essential to replace it promptly. Using worn sprockets can lead to chain slippage, poor conveyor performance, and potential damage to other components.
- Train Maintenance Staff: Train maintenance personnel on proper cleaning and maintenance procedures for conveyor sprockets. Regular maintenance checks should be part of the standard maintenance schedule.
By following these best practices, you can ensure that your conveyor sprockets remain in good condition, maximizing the conveyor system’s efficiency and minimizing the risk of unexpected breakdowns or downtime.
Can Conveyor Sprockets be Used in Corrosive or Harsh Environments?
Yes, conveyor sprockets can be used in corrosive or harsh environments, but it is essential to select the appropriate materials and coatings to ensure their durability and performance.
Corrosive environments, such as those found in chemical processing plants, food processing facilities, or outdoor applications with exposure to moisture and chemicals, can lead to accelerated wear and deterioration of conveyor sprockets. To mitigate these effects, the following considerations are crucial:
- Material Selection: Choose sprockets made from materials with excellent corrosion resistance, such as stainless steel or plastic. Stainless steel sprockets are especially suitable for highly corrosive environments due to their inherent resistance to rust and chemical attack.
- Coatings: Apply protective coatings on sprockets to enhance their resistance to corrosion. Coatings like zinc plating, nickel plating, or epoxy coatings can provide an additional layer of protection against corrosive agents.
- Sealing: Utilize sprockets with sealed bearings or use external seals to prevent contaminants and corrosive substances from entering the bearing and causing premature failure.
- Maintenance: Implement a regular maintenance schedule that includes cleaning, inspection, and lubrication to identify and address any signs of corrosion or wear.
Despite taking these precautions, it’s essential to monitor the condition of conveyor sprockets regularly in harsh environments. If signs of corrosion or damage are detected, timely replacement or repairs should be performed to avoid conveyor system downtime and ensure continued safe and efficient operation.
Ultimately, selecting the right materials, coatings, and maintenance practices are key factors in ensuring conveyor sprockets’ reliable performance in corrosive or harsh environments.
Types of Conveyor Sprockets Used in Various Conveyor Systems
Conveyor sprockets come in various types and configurations to suit different types of conveyor systems and applications. Some of the common types of conveyor sprockets include:
- Single Strand Sprockets: These sprockets are used in conveyor systems with a single strand of chain or belt. They have teeth on one side to engage with the chain or belt and transmit power for material movement.
- Double Strand Sprockets: Double strand sprockets are designed for conveyor systems with two parallel strands of chain or belts. They have teeth on both sides to engage with each strand and ensure synchronous movement of the conveyor.
- Multiplex Sprockets: Multiplex sprockets are used in conveyor systems with multiple strands of chain or belts running in parallel. They are designed to accommodate and engage with several strands at once for efficient power transmission.
- Tapered Bore Sprockets: These sprockets have a tapered bore that allows for easy installation and removal from the conveyor shaft. The taper helps create a tight fit, ensuring secure power transmission.
- Split Sprockets: Split sprockets consist of two halves that can be separated and installed around the conveyor shaft without the need to disassemble the entire conveyor system. This design facilitates quick and easy maintenance and replacement.
- Idler Sprockets: Idler sprockets do not transmit power; instead, they help guide and support the chain or belt in certain conveyor configurations. They are used to maintain proper tension and alignment in the conveyor system.
- Plastic Conveyor Sprockets: These sprockets are made from plastic materials, such as polyethylene or nylon. They are lightweight, corrosion-resistant, and ideal for applications where metal sprockets may not be suitable.
- Stainless Steel Conveyor Sprockets: Stainless steel sprockets offer excellent corrosion resistance and are well-suited for applications in wet or harsh environments.
- Flame or Induction-Hardened Sprockets: These sprockets undergo a heat treatment process to increase their surface hardness and wear resistance, making them suitable for high-wear applications.
The choice of conveyor sprocket type depends on factors such as the conveyor system design, load capacity, speed, environmental conditions, and the type of chain or belt used. Selecting the appropriate sprocket type is essential to ensure efficient and reliable operation of the conveyor system.
In summary, conveyor sprockets are available in various types to meet the diverse requirements of different conveyor systems and industries.
editor by CX 2023-10-05
China Best Sales Standard ASA Sprockets Spur Gear Taper Lock Sprocket Pilot Tsubaki Roller Chain Sprocket Kana Conveyor Chain Sprocket Forged Sprocket Casting
Product Description
Product Description
Product Discription:
1. DIN8187 ISO/R 606 and DIN8188 ISO/R606-ANSI B29.1.
2. Simplex / Duplex / Triplex / Multiple.
3.45C steel, Tooth Hardness.
5. Surface: Shot Blasting Natural/Black/Blue/ Nickel plate/ Zinc plate.
Product Advantages:
1. Good quality, surface of sprockets is smooth, shiny and beautiful.
2. Competitive price.
3. Prompt Delivery.
4. Green Product.
5. International Approval
Product Attribute
| Product name | Sprocket |
| Surface Treatment | Annealing, natural anodization, heat treatment, polishing, nickel plating, chrome plating, znic plating,Black surface painted etc. |
| Products Available | Transmission machinery such as mining machinery, agricultural machinery, engineering machinery, forestry machinery, petrochemical industry, automatic assembly lines, etc |
| material | carbon steel,stainless steel, alloy steel |
| Certificate | ISO,SGS,DIN,JIS |
| product type | European Standard American Standard |
| Port | Any sea port or airport in China |
| Brand | TV OEM |
| Payment | L/C, T/T, D/P, Western Union |
| Package | Chain, Plastic Bag, Color Box, Wooden Case. or OEM |
| European standard | 03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1
08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3 28A-1-2-3 32A-1-2-3 |
| 03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1
08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3 28B-1-2-3 32B-1-2-3 |
|
| American standard | 25,35,41,40,50,60,80,100,120,140,160,180,200,240
35-2,40-2,50-2,60-2,80-2,100-2,120-2,140-2,160-2,200-2 35-3 ,40-3 ,50-3 ,60-3 ,80-3, 100-3,120-3 |
| We also carry out OEM according to your requirements |
|
Product Parameters
Recommended Collocation
The chain drive consists of 2 sprockets and an intermediate flexible piece – the chain, which is wound around the 2 wheels. The motion and power between 2 parallel shafts are transmitted by the meshing between the chain and the sprocket, which belongs to the forced transmission with meshing properties. Among them, the most widely used is the roller chain drive.
Our Advantages
Company advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.
Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.
With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.
Factory Display
| WHY CHOOSE US |
Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.
Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets
Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.
| FAQ |
| Q1: What’s your average lead time? A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate. Q2: Is your price better than your competitors given the same quality? Q4: Can we inspect the goods before shipment? Q5: What kind of payment method is acceptable for your mill? Q6: What if I have any other questions? |
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Machinery |
| Hardness: | Hardened Tooth Surface |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can I Use a Chain or Belt Drive System with Conveyor Sprockets?
Yes, conveyor sprockets are commonly used in conjunction with both chain and belt drive systems in various conveyor applications. The choice between using a chain or a belt drive system depends on several factors, including the specific conveyor requirements, load capacity, speed, and the type of material being transported.
Chain Drive System: Conveyor sprockets are widely used with chain drive systems in heavy-duty applications and when the material being conveyed is bulky or abrasive. The sprockets have specially designed teeth that mesh with the chain links, providing a positive drive system that ensures reliable and efficient material movement. Chain drive systems are known for their high load-carrying capacity and are often used in industries such as mining, construction, and manufacturing.
Belt Drive System: Conveyor sprockets can also be used with belt drive systems, where they act as the driving mechanism for the conveyor belt. In this setup, the sprockets have grooves or teeth that match the profile of the conveyor belt, allowing for smooth and continuous movement. Belt drive systems are commonly used for conveying lighter materials over longer distances and are found in industries such as food processing, packaging, and logistics.
Hybrid Drive Systems: Some conveyor systems may utilize a combination of chain and belt drive systems with conveyor sprockets to achieve specific performance requirements. For instance, a conveyor might use a chain drive system at the beginning of the process to handle heavy loads and then transition to a belt drive system for smoother movement at later stages.
When considering whether to use a chain or belt drive system with conveyor sprockets, it’s essential to assess the application’s needs, including the load capacity, speed, environmental conditions, maintenance requirements, and overall system efficiency. Additionally, selecting the appropriate chain or belt material, as well as the right sprocket size and configuration, is crucial for achieving optimal conveyor performance and longevity.
What are the Temperature Limits for the Operation of Conveyor Sprockets?
The temperature limits for the operation of conveyor sprockets depend on the materials used in their construction and any additional coatings or treatments applied to enhance their performance.
Conveyor sprockets made from common materials like steel or cast iron typically have temperature limits ranging from -20°C to 150°C (-4°F to 302°F). However, for more specialized applications, sprockets made from high-temperature-resistant materials like stainless steel or heat-treated alloys can operate at much higher temperature ranges, typically up to 400°C (752°F) or more.
It is crucial to consider the following factors when determining the appropriate temperature limits for conveyor sprockets:
- Material Composition: Choose sprocket materials that can withstand the intended operating temperature range. Stainless steel, heat-treated steel, or specialty alloys are suitable choices for high-temperature applications.
- Coatings and Treatments: Certain coatings or treatments can improve a sprocket’s temperature resistance. For instance, applying heat-resistant coatings or surface treatments can extend the temperature limits of standard sprockets.
- Lubrication: Ensure that proper lubrication is maintained, especially in high-temperature environments, as it can help reduce friction and prevent premature wear.
It is essential to refer to the manufacturer’s specifications and guidelines for the specific conveyor sprockets being used. This will provide precise information on their temperature limits and any restrictions based on the application and environmental conditions.
Exceeding the temperature limits of conveyor sprockets can lead to accelerated wear, reduced performance, and potential failure, which can disrupt conveyor system operation. Therefore, selecting sprockets that match the required temperature range and conducting regular inspections are vital to ensuring safe and efficient conveyor operation.
Eco-Friendly Materials Used for Manufacturing Conveyor Sprockets
Yes, there are several eco-friendly materials used for manufacturing conveyor sprockets. As environmental concerns continue to grow, industries are increasingly focusing on sustainable and green manufacturing practices. Some of the eco-friendly materials used for conveyor sprockets include:
- 1. Recycled Steel: Steel is a common material for conveyor sprockets, and using recycled steel helps reduce the demand for virgin steel production and lowers the carbon footprint.
- 2. Cast Iron: Cast iron sprockets can also be considered eco-friendly as cast iron is a durable and long-lasting material that requires less frequent replacements, reducing waste generation.
- 3. Non-Toxic Coatings: Some manufacturers use non-toxic and environmentally friendly coatings on sprockets to protect them from corrosion without harming the environment.
- 4. Biodegradable Plastics: In certain applications, biodegradable plastics may be used as a material for sprockets, offering an eco-friendly alternative to conventional plastics.
- 5. Sustainable Manufacturing Processes: Apart from material choices, eco-friendly conveyor sprockets can be produced using sustainable manufacturing practices that aim to minimize energy consumption and waste generation.
When selecting conveyor sprockets, it’s essential to inquire about the materials used in their construction and opt for those that prioritize sustainability. Choosing eco-friendly materials not only reduces the environmental impact but also promotes a greener and more sustainable industry.
editor by CX 2023-09-20
China supplier Standard ASA Sprockets Spur Gear Taper Lock Sprocket Pilot Tsubaki Roller Chain Sprocket Kana Conveyor Chain Sprocket Forged Sprocket Casting
Product Description
Product Description
Product Discription:
1. DIN8187 ISO/R 606 and DIN8188 ISO/R606-ANSI B29.1.
2. Simplex / Duplex / Triplex / Multiple.
3.45C steel, Tooth Hardness.
5. Surface: Shot Blasting Natural/Black/Blue/ Nickel plate/ Zinc plate.
Product Advantages:
1. Good quality, surface of sprockets is smooth, shiny and beautiful.
2. Competitive price.
3. Prompt Delivery.
4. Green Product.
5. International Approval
Product Attribute
| Product name | Sprocket |
| Surface Treatment | Annealing, natural anodization, heat treatment, polishing, nickel plating, chrome plating, znic plating,Black surface painted etc. |
| Products Available | Transmission machinery such as mining machinery, agricultural machinery, engineering machinery, forestry machinery, petrochemical industry, automatic assembly lines, etc |
| material | carbon steel,stainless steel, alloy steel |
| Certificate | ISO,SGS,DIN,JIS |
| product type | European Standard American Standard |
| Port | Any sea port or airport in China |
| Brand | TV OEM |
| Payment | L/C, T/T, D/P, Western Union |
| Package | Chain, Plastic Bag, Color Box, Wooden Case. or OEM |
| European standard | 03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1
08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3 28A-1-2-3 32A-1-2-3 |
| 03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1
08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3 28B-1-2-3 32B-1-2-3 |
|
| American standard | 25,35,41,40,50,60,80,100,120,140,160,180,200,240
35-2,40-2,50-2,60-2,80-2,100-2,120-2,140-2,160-2,200-2 35-3 ,40-3 ,50-3 ,60-3 ,80-3, 100-3,120-3 |
| We also carry out OEM according to your requirements |
|
Product Parameters
Recommended Collocation
The chain drive consists of 2 sprockets and an intermediate flexible piece – the chain, which is wound around the 2 wheels. The motion and power between 2 parallel shafts are transmitted by the meshing between the chain and the sprocket, which belongs to the forced transmission with meshing properties. Among them, the most widely used is the roller chain drive.
Our Advantages
Company advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.
Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.
With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.
Factory Display
| WHY CHOOSE US |
Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.
Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets
Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.
| FAQ |
| Q1: What’s your average lead time? A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate. Q2: Is your price better than your competitors given the same quality? Q4: Can we inspect the goods before shipment? Q5: What kind of payment method is acceptable for your mill? Q6: What if I have any other questions? |
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Machinery |
| Hardness: | Hardened Tooth Surface |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
Signs of Wear and Tear in Conveyor Sprockets
Conveyor sprockets play a critical role in the smooth operation of a conveyor system. Over time, they can experience wear and tear due to the continuous movement and interaction with the conveyor chain or belt. It’s essential to identify signs of wear early to prevent further damage and maintain the efficiency of the conveyor system. Here are some common signs of wear and tear in conveyor sprockets:
- Worn Teeth: Check the teeth of the sprocket for signs of wear. Worn teeth may appear shorter or have uneven surfaces compared to new sprockets.
- Teeth Deformation: Inspect the teeth for any bending or deformation, which can be caused by excessive loads or impacts.
- Missing Teeth: If any teeth are missing, it’s a clear indication that the sprocket needs replacement.
- Chain Skipping: If the conveyor chain skips or jumps on the sprocket during operation, it suggests the sprocket is not engaging properly due to wear.
- Chain Slippage: Excessive wear on the sprocket teeth can lead to chain slippage, resulting in inconsistent movement of materials.
- Noise and Vibration: Unusual noise and vibration during conveyor operation can indicate sprocket wear or misalignment.
- Visible Damage: Look for any visible signs of damage, such as cracks, chips, or breaks on the sprocket body or teeth.
Regular inspection of conveyor sprockets is crucial for detecting wear and tear early on. Inspect the sprockets as part of routine maintenance and pay attention to any changes in conveyor performance. If you notice any of the above signs of wear, it’s recommended to replace the sprockets promptly to avoid further damage and potential conveyor system failures.
How do I prevent chain slippage and skipping issues with conveyor sprockets?
Chain slippage and skipping issues with conveyor sprockets can lead to disruptions in the conveyor system’s operation and negatively impact productivity. To prevent these problems, consider the following measures:
- Proper Chain Tension: Ensuring the chain is appropriately tensioned is crucial. Too much tension can cause excessive wear, while too little tension can lead to chain slippage. Regularly check and adjust the chain tension to the manufacturer’s recommended specifications.
- Correct Sprocket Alignment: Misaligned sprockets can cause the chain to ride up on the teeth and result in skipping. Check and align the sprockets to be in the same plane and parallel to the conveyor frame.
- Regular Maintenance: Implement a routine maintenance schedule to inspect and clean the sprockets and chains. Remove any debris or buildup that can cause chain slippage.
- Proper Lubrication: Lubrication is essential to reduce friction between the chain and sprockets. Use the appropriate lubricant and apply it regularly to ensure smooth operation and minimize wear.
- Quality Sprockets: Invest in high-quality conveyor sprockets made from durable materials. Inferior sprockets can wear out quickly, leading to chain slippage and other issues.
- Chain Maintenance: Regularly inspect the chain for signs of wear, elongation, or damaged links. Replace any damaged or worn-out chain sections promptly.
- Proper Loading: Avoid overloading the conveyor, as excessive loads can put additional strain on the chain and sprockets, leading to slippage.
By implementing these preventive measures and conducting regular maintenance, you can significantly reduce the risk of chain slippage and skipping issues with conveyor sprockets, ensuring smooth and reliable conveyor system operation.
What is a Conveyor Sprocket, and How Does It Function in a Conveyor System?
A conveyor sprocket is a specialized type of sprocket used in conveyor systems to drive and control the movement of conveyor belts or chains. It plays a crucial role in the overall functioning of the conveyor system. The conveyor sprocket is typically mounted on a shaft, and as the shaft rotates, it transfers power and motion to the conveyor belt or chain, causing it to move along the conveyor’s path.
The key functions of a conveyor sprocket are:
- Power Transmission: The primary function of the conveyor sprocket is to transmit power from the driving source, such as an electric motor or an engine, to the conveyor belt or chain. The sprocket’s teeth mesh with the gaps in the chain or engage with the conveyor belt’s surface, providing positive power transmission.
- Speed Control: By varying the size of the conveyor sprocket or using multiple sprockets with different diameters, the speed of the conveyor belt or chain can be adjusted. This allows for precise control of the material’s movement on the conveyor system.
- Directional Control: Conveyor sprockets can be designed with teeth that are angled or shaped in a specific way to control the direction of the conveyor belt or chain. This ensures that materials are moved in the desired direction along the conveyor path.
- Tensioning: Conveyor sprockets help maintain the tension in the conveyor chain or belt. Proper tension is crucial to prevent slippage and ensure efficient power transmission.
Conveyor sprockets are commonly made from durable materials such as steel, cast iron, or engineered plastics, depending on the application’s requirements. The choice of material is influenced by factors such as load capacity, operating environment, and temperature conditions.
In summary, conveyor sprockets are essential components in conveyor systems, providing power transmission, speed and directional control, and helping to maintain proper tension in the conveyor belt or chain. They ensure smooth and efficient material handling in various industries, such as manufacturing, mining, agriculture, and logistics.
editor by CX 2023-09-19
China Standard Conveyor Chain Gear Chain Wheel Stainless Steel Roller Chain and Sprocket
Product Description
Conveyor Chain Gear Chain Wheel Stainless Steel Roller Chain and Sprocket
Product Description
Hyton provides one-stop solution service for your metallurgical equipment spare parts, currently we produce rolling mill rolls, guide, blades, gears, sprocket wheels, worm, worm gears, flange processing parts, welding processing parts and etc.Gear rack is a rotating machine part with cut teeth, or cogs, which mesh with another toothed part in order to transmit torque. It includes spur gear, helical gear, skew gear, bevel gear, spiral bevel gear and so on. It is widely used for all kinds of machinery equipment.
| Product Name | Gear Racks |
| Material | C45, 40Cr, 20CrMnTi, 42CrMo, Copper, Stainless steel |
| Tolerance | 0.001mm – 0.01mm – 0.1mm |
| Tooth Hardness | 50-60 HRC |
| Length | Customized |
| Processing | Forging, Machining, Hobbing, Milling, Shaving, Grinding, Heat treatment |
| Inspection | Material Report, Dimensions Checking Report, Hardness Report |
| Payment | L/C, Western Union, D/P, D/A, T/T, MoneyGram |
| Lead Time | 4 weeks |
Company Profile
HangZhou CZPT Heavy Industry Technology Development Co., Ltd. is a leading enterprise in the wear-resistant casting of large engineering machinery and the forging of large equipment parts located in the New Material Industrial Park, Xihu (West Lake) Dis. High-Tech Zone, HangZhou City, the company covers an area of 90 Square kilometer and currently has more than 300 employees. The company is equipped with lost molding production line and lost casting production line imported from FATA Company in Italy, Inductotherm Vacuum Degassing Furnace(USA), Foseco Casting Technology(U.K), SPECTRO Spectrometer (Germany), the currently most advanced ZZ418A vertical parting flaskless shoot squeeze molding machine Disa production line, horizontal molding line and self-control lost casting production line in China, the most advanced sand treatment system in China. With 3 gas trolley heat treatment CZPT and pusher-type CZPT full-automatic heat treatment production lines, the company can annually produce 30,000 tons of various wear-resisting castings and metallurgical equipment forging parts.
Manufacturing Technique
Packing and Shipping
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided. After goods well packaged, we need only 1 day ship goods to ZheJiang port, which means that most of the spare parts you bought from Hyton, it will get your port within 45 days all around the world if shipment by sea.
Our Advantages
1)Your inquiry related to our product & price will be rapidly.
2) Well trained & experienced staff are to answer all your inquiries in English of course.
3) Your business relationship with us will be confidential to any third party.
4) One stop purchase service: extensive rang of products for qualified offering.
5) We response to client’s inquiry within 12 hours.
FAQ
1.Q: What kind of products do you make?
A: We specialize in metallurgical equipment casting and forging parts, such as forging rolls, guide, blades, gears, sprocket wheels, worm, worm gears, flange processing parts, welding processing parts and etc.
2.Q: What kind of material do you offer?
A: High manganese steel, high chrome iron, alloy steel, low carbon steel, medium carbon steel, Stainless Steel and etc.
3.Q: What is your time of delivery?
A: Our lead time is generally 2-4 weeks for casting parts and shipping time is about 2-4 weeks.
4.Q: How to test your quality?
A: We will show you material inspection and measurement inspection after fininsh the goods, at the same time, we will give you the life time guarantee letter after shipping the goods. The best suggestion to all the customer who may interest our product-Test 2 set first, all the good business relationship all from test and trust.
| Application: | Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Cut Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Stainless Steel |
| Type: | Non-Circular Gear |
Customization and Modification of Conveyor Sprockets
Yes, conveyor sprockets can be customized or modified to suit specific conveyor applications. Conveyor systems often vary in design, size, and function, and custom sprockets can be engineered to meet these specific requirements. Here are some ways conveyor sprockets can be customized:
- Size and Pitch: Conveyor sprockets can be manufactured in various sizes and pitches to match the conveyor chain or belt dimensions.
- Number of Teeth: The number of teeth on the sprocket can be adjusted to achieve the desired gear ratio or speed.
- Material Selection: Depending on the application, conveyor sprockets can be made from different materials, such as steel, cast iron, or plastic, to optimize performance and durability.
- Coatings and Finishes: Special coatings or finishes can be applied to the sprocket surface to improve corrosion resistance or reduce friction.
- Keyways or Set Screws: Custom sprockets can be equipped with keyways or set screws to ensure a secure connection with the conveyor shaft.
- Hub Configuration: The hub design of the sprocket can be modified to accommodate specific mounting requirements.
- Special Features: Additional features, such as split sprockets for easy assembly or custom profiles for unique conveyor applications, can be incorporated.
Working with a reputable sprocket manufacturer or supplier is essential for customizing conveyor sprockets. They can provide engineering expertise and manufacturing capabilities to create sprockets that precisely fit the conveyor system’s needs. Customized conveyor sprockets can improve conveyor performance, reduce downtime, and enhance overall efficiency in material handling processes.
What are the Temperature Limits for the Operation of Conveyor Sprockets?
The temperature limits for the operation of conveyor sprockets depend on the materials used in their construction and any additional coatings or treatments applied to enhance their performance.
Conveyor sprockets made from common materials like steel or cast iron typically have temperature limits ranging from -20°C to 150°C (-4°F to 302°F). However, for more specialized applications, sprockets made from high-temperature-resistant materials like stainless steel or heat-treated alloys can operate at much higher temperature ranges, typically up to 400°C (752°F) or more.
It is crucial to consider the following factors when determining the appropriate temperature limits for conveyor sprockets:
- Material Composition: Choose sprocket materials that can withstand the intended operating temperature range. Stainless steel, heat-treated steel, or specialty alloys are suitable choices for high-temperature applications.
- Coatings and Treatments: Certain coatings or treatments can improve a sprocket’s temperature resistance. For instance, applying heat-resistant coatings or surface treatments can extend the temperature limits of standard sprockets.
- Lubrication: Ensure that proper lubrication is maintained, especially in high-temperature environments, as it can help reduce friction and prevent premature wear.
It is essential to refer to the manufacturer’s specifications and guidelines for the specific conveyor sprockets being used. This will provide precise information on their temperature limits and any restrictions based on the application and environmental conditions.
Exceeding the temperature limits of conveyor sprockets can lead to accelerated wear, reduced performance, and potential failure, which can disrupt conveyor system operation. Therefore, selecting sprockets that match the required temperature range and conducting regular inspections are vital to ensuring safe and efficient conveyor operation.
Working Principle of a Conveyor Sprocket Setup
A conveyor sprocket setup is a crucial component in conveyor systems, enabling the efficient movement of materials along the conveyor line. The working principle involves the interaction between the conveyor sprocket and the conveyor chain or belt.
When the conveyor system is in operation, the sprocket is mounted on a shaft, which is connected to a motor or another source of power. The sprocket’s teeth are precisely designed to match the pitch of the conveyor chain or belt. As the motor rotates the sprocket, the teeth engage with the links of the chain or the surface of the belt.
As the sprocket rotates, it imparts motion to the conveyor chain or belt, pulling the materials being transported along the conveyor path. The engagement between the sprocket and the chain or belt creates a positive drive system, where the sprocket’s teeth prevent any slippage or loss of power during material transfer.
The working principle of the conveyor sprocket setup ensures that the material moves smoothly and consistently, maintaining proper tension and alignment in the conveyor system. Depending on the sprocket’s configuration and the conveyor’s design, the setup may include multiple sprockets, idler sprockets for support, and other components to guide and stabilize the conveyor chain or belt.
In summary, the conveyor sprocket setup’s working principle involves the engagement between the sprocket’s teeth and the conveyor chain or belt, facilitating the smooth and reliable movement of materials along the conveyor line.
editor by CX 2023-08-21
China Professional Large Mining Conveyor Gear Spare Parts Forging Steel Duplex Chain Sprocket
Product Description
| Material | Stainless steel, steel, iron, aluminum, gray pig iron, nodular cast iron malleable cast iron, brass, aluminium alloy |
| Process | Sand casting, die casting, investment casting, precision casting, gravity casting, lost wax casting, ect |
| Weight | Maximum 300 tons |
| Standard | According to customers’ requirements |
| Surface Roughness | Up to Ra1.6 ~ Ra6.3 |
| Heat Treatment | Anneal, quenching, normalizing, carburizing, polishing, plating, painting |
| Test report | Dimension, chemical composition, UT, MT, Mechanical Property, according to class rules |
| Port of loading | HangZhou or as customer’s required |
1.How can I get the quotation?
Please give us your drawing,quantity,weight and material of the product.
2.If you don’t have the drawing,can you make drawing for me? Yes,we are able to make the drawing of your sample duplicate
the sample.
3.When can I get the sample and your main order time? Sample time: 35-40 days after start to make mold. Order time: 35-40 days,
the accurate time depends on product.
4.What is your payment method? Tooling:100% T/T advanced Order time:50% deposit,50%to be paid before shipment.
5.Which kind of file format you can read? PDF, IGS, DWG, STEP, MAX
6.What is your surface treatment? Including: powder coating, sand blasting, painting, polishing, acid pickling, anodizing, enamel, zinc plating, hot-dip galvanizing, chrome plating.
7.What is your way of packing? Normally we pack goods according to customers’ requirements.
| Application: | Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Gear Position: | External Gear |
| Manufacturing Method: | Cast Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Cast Steel |
| Customization: |
Available
| Customized Request |
|---|
Troubleshooting Conveyor Sprocket Issues
Conveyor sprockets are critical components in a conveyor system, and issues with them can lead to disruptions in material handling processes. Here are some common problems that may arise with conveyor sprockets and how to troubleshoot them:
- Excessive Wear: If the sprocket teeth are showing signs of excessive wear, it may be due to a misalignment issue. Check for misalignment between the sprocket and the conveyor chain or belt. Correct any misalignment and ensure that the sprocket is properly aligned with the conveyor.
- Sprocket Teeth Damage: Damage to the sprocket teeth can be caused by foreign objects or debris caught between the chain links and sprocket teeth. Inspect the sprocket regularly for any debris buildup, and clean it if necessary. Additionally, consider implementing measures to prevent foreign objects from entering the conveyor system.
- Chain Jumping or Slippage: Chain jumping or slippage can be caused by insufficient tension in the conveyor chain. Check the tension of the chain and adjust it to the recommended specifications provided by the conveyor manufacturer. Also, examine the sprocket teeth for signs of wear or damage that may be contributing to the issue.
- Excessive Noise or Vibration: Excessive noise or vibration may indicate misalignment, worn sprocket teeth, or loose mounting. Inspect the sprocket and conveyor components for any signs of wear, misalignment, or damage. Tighten any loose mounting bolts and make necessary adjustments to reduce noise and vibration.
- Corrosion or Rust: In humid or corrosive environments, sprockets may be prone to rust and corrosion. Consider using sprockets made from corrosion-resistant materials, such as stainless steel or plastic, in such environments. Regularly inspect and maintain the sprockets to prevent corrosion buildup.
It’s essential to perform routine maintenance and inspections of conveyor sprockets to identify and address potential issues early on. By troubleshooting and resolving problems promptly, you can ensure the smooth and efficient operation of your conveyor system, leading to increased productivity and reduced downtime.
How do I prevent chain slippage and skipping issues with conveyor sprockets?
Chain slippage and skipping issues with conveyor sprockets can lead to disruptions in the conveyor system’s operation and negatively impact productivity. To prevent these problems, consider the following measures:
- Proper Chain Tension: Ensuring the chain is appropriately tensioned is crucial. Too much tension can cause excessive wear, while too little tension can lead to chain slippage. Regularly check and adjust the chain tension to the manufacturer’s recommended specifications.
- Correct Sprocket Alignment: Misaligned sprockets can cause the chain to ride up on the teeth and result in skipping. Check and align the sprockets to be in the same plane and parallel to the conveyor frame.
- Regular Maintenance: Implement a routine maintenance schedule to inspect and clean the sprockets and chains. Remove any debris or buildup that can cause chain slippage.
- Proper Lubrication: Lubrication is essential to reduce friction between the chain and sprockets. Use the appropriate lubricant and apply it regularly to ensure smooth operation and minimize wear.
- Quality Sprockets: Invest in high-quality conveyor sprockets made from durable materials. Inferior sprockets can wear out quickly, leading to chain slippage and other issues.
- Chain Maintenance: Regularly inspect the chain for signs of wear, elongation, or damaged links. Replace any damaged or worn-out chain sections promptly.
- Proper Loading: Avoid overloading the conveyor, as excessive loads can put additional strain on the chain and sprockets, leading to slippage.
By implementing these preventive measures and conducting regular maintenance, you can significantly reduce the risk of chain slippage and skipping issues with conveyor sprockets, ensuring smooth and reliable conveyor system operation.
Replacing Worn-out Conveyor Sprockets
If a conveyor sprocket is worn out or damaged, it is possible to replace it without replacing the entire conveyor chain. Conveyor sprockets can experience wear over time due to the friction and stress of continuous operation. Signs of a worn-out sprocket may include teeth that are significantly worn down, bent, or broken.
To replace a worn-out conveyor sprocket, follow these steps:
- Identify the Sprocket Type: Before purchasing a replacement sprocket, identify the specific type and size of the existing sprocket. Note the number of teeth, bore size, and any specific design features.
- Remove the Old Sprocket: Shut down the conveyor system and ensure that it is not in operation. Remove any guards or covers that may be obstructing the sprocket. Loosen and remove the set screws or bolts securing the sprocket to the conveyor shaft.
- Inspect Other Components: While replacing the sprocket, take the opportunity to inspect other conveyor components, such as the chain or belt, for wear or damage. Replace any worn-out components as needed.
- Install the New Sprocket: Position the new sprocket on the conveyor shaft, aligning it properly with the chain or belt. Secure the sprocket in place with the set screws or bolts, ensuring it is firmly attached to the shaft.
- Check Alignment: Verify that the new sprocket is correctly aligned with the conveyor chain or belt. Proper alignment is crucial for smooth operation and to prevent premature wear on the new sprocket.
- Lubrication: Apply the appropriate lubrication to the new sprocket as recommended by the manufacturer. Proper lubrication reduces friction and wear, extending the sprocket’s lifespan.
- Test the Conveyor: Once the new sprocket is installed and all components are reassembled, test the conveyor system to ensure it operates smoothly and without any issues.
Replacing a worn-out conveyor sprocket promptly is essential to prevent further damage to the conveyor system and maintain efficient material handling. Regular inspection and maintenance of conveyor sprockets can help identify wear early on, allowing for timely replacements and preventing costly downtime.
editor by CX 2023-08-08