Product Description
Product Description
Internal Gear Processing
Internal Gear Ring drawing CHECK, Make Forging Mold, Forging Mold Quality Inspection Check, Machine Processing, Check Size\Hardness\Surface Finish and other technical parameters on drawing.
Inner Gear Package
Spray anti-rust oil on large internal girth Gear, Wrap waterproof cloth around , Prepare package by shaft shape & weight to choose steel frame, steel support or wooden box etc.
OEM Customized Large Inner Gear Ring
We supply OEM SERVICE, customized internal gear with big module, more than 1tons big weight, more than 3m length, 42CrMo/35CrMo or your specified required material gear.
Supply: Bevel/Helical/Spur/Internal Gear, Bevel/Spiral/Crown Pinion, Gear Segment/Helical Rack, Herringbone/Helical Gear Shaft/Eccentric Shaft/ Hollow Shaft/ Crank shaft/Camshaft, Abnormal Axle and other transmission parts for transmission device & equipment (large industrial reducer & driver),which mainly used on cement, mining, metallurgical industry, Seaport facilities etc.
Detailed Photos
Product Parameters
| Module | m | Range: 5~70 |
| Gear Teeth Number | z | OEM/Customized |
| Teeth Height | H | OEM/Customized |
| Teeth Thickness | S | OEM/Customized |
| Tooth pitch | P | OEM/Customized |
| Tooth addendum | Ha | OEM/Customized |
| Tooth dedendum | Hf | OEM/Customized |
| Working height | h’ | OEM/Customized |
| Bottom clearance | C | OEM/Customized |
| Pressure Angle | α | OEM/Customized |
| Helix Angle, | OEM/Customized | |
| Surface hardness | HRC | Range: HRC 50~HRC63(Quenching) |
| Hardness: | HB | Range: HB150~HB280; Hardening Tempering/ Hardened Tooth Surface |
| Surface finish | Range: Ra1.6~Ra3.2 | |
| Tooth surface roughness | Ra | Range: ≥0.4 |
| Gear Accuracy Grade | Grade Range: 5-6-7-8-9 (ISO 1328) | |
| Diameter | d | Range: >1m |
| Weight | Kg | Range: >100kg/ Single Piece |
| Toothed Portion Shape | internal, inner gear ring | |
| Material | Casting 42CrMo/45# steel or Customized | |
| Gear Teeth Milling | √ | |
| Gear Teeth Grinding | √ | |
| Heat Treatment | Quenching /Carburizing | |
| Sand Blasting | Null | |
| Testing | UT\MT | |
| Trademark | TOTEM/OEM | |
| Application | Gearbox, Reducer etc | |
| Transport Package | Export package (steel frame, wooden box, etc.) | |
| Origin | China | |
| HS Code | 8483409000 |
CZPT SERVICE
TOTEM Machinery all the time works to supply GEAR SHAFT, ECCENTRIC SHAFT, HERRINGBONE GEAR, BEVEL GEAR, INTERNAL GEAR and other parts for transmission device & equipment (large industrial reducer & driver). Which mainly use to industrial equipment on fields of port facilities, cement, mining, metallurgical industry etc.
TOTEM Machinery invests and becomes shareholders of several machine processing factories, forging factories, casting factories, relies on these strong reliable and high-quality suppliers’ network, to let customers worry-free purchase.
TOTEM Philosophy: Quality-No.1, Integrity- No.1, Service- No.1
24hrs Salesman on-line, guarantee quick and positive feedback. Experienced and Professional Forwarder Guarantee Log. transportation.
About CZPT
1. Workshop & Processing Strength
2. Testing Facilities
3. Customer Inspection & Shipping
Contact CZPT
ZheJiang CZPT Machinery Co.,Ltd
Facebook: ZheJiang Totem
FAQ
What’s CZPT product processing progress?
Drawing CHECK, Make Forging Mold, Forging Mold Quality Inspection Check, Machine Processing, Check Size\Hardness\Surface Finish and other technical parameters on drawing.
How about TOTEM’s export package?
Spray anti-rust oil on Herringbone Gear Shaft, Wrap waterproof cloth around Gear Shaft for reducer, Prepare package by shaft shape&weight to choose steel frame, steel support or wooden box etc.
Could I customize gear\gear shaft on TOTEM?
We supply customized Gear Shaft,Eccentric Shaft,Herringbone Gear,Internal Gear,Bevel Gear with big module, more than 1tons big weight, more than 3m length, forging or casting 42CrMo/35CrMo or your specified required material.
Why can I choose TOTEM?
CZPT has 24hrs Salesman on-line, guarantee quick and positive feedback.
TOTEM Machinery invests and becomes shareholders of several machine processing factories, forging factories, casting factories, relies on these strong reliable and high-quality supplier’s network, to let customers worry-free purchase.
Experienced and Professional Forwarder Guarantee Log. transportation.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Agricultural Machinery, Reducer |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Gear Position: | Internal Gear |
| Manufacturing Method: | Slotting Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Cast Steel |
| Customization: |
Available
| Customized Request |
|---|
Can Conveyor Sprockets be Used in Precision Motion Control and Automation Systems?
Yes, conveyor sprockets can be used in precision motion control and automation systems. While conveyor systems are commonly associated with bulk material handling and transportation, they also find applications in industries that require precise movement and positioning of components.
In precision motion control and automation systems, conveyor sprockets play a critical role in synchronizing the movement of conveyor belts or chains with other components. By selecting sprockets with accurate tooth profiles, pitch, and material properties, manufacturers can achieve precise and repeatable motion in their automation processes.
Key factors that make conveyor sprockets suitable for precision motion control and automation systems include:
1. Tooth Profile: Conveyor sprockets are available in various tooth profiles, such as involute, circular, and square. The choice of tooth profile depends on the specific motion requirements of the automation system.
2. Pitch: Conveyor sprockets are designed with specific pitch values that correspond to the pitch of the conveyor chain or belt. The pitch accuracy ensures that the components move smoothly and consistently, which is vital in precision applications.
3. Material: High-quality materials, such as stainless steel or engineered plastics, are used to manufacture conveyor sprockets for precision applications. These materials offer excellent wear resistance, low friction, and dimensional stability, ensuring minimal variation in motion over time.
4. Low Backlash: In precision motion control, minimizing backlash is crucial to avoid errors and achieve accurate positioning. Well-designed conveyor sprockets can contribute to low backlash and enhance system performance.
5. Customization: Manufacturers can customize conveyor sprockets to meet the specific requirements of their automation systems. This includes modifying tooth count, pitch diameter, and bore size to achieve the desired motion characteristics.
6. Lubrication: Proper lubrication of conveyor sprockets is essential to maintain smooth operation and reduce friction. Lubricants should be selected based on the application’s speed, temperature, and environmental conditions.
Overall, conveyor sprockets offer a reliable and effective solution for precision motion control and automation systems. When properly selected and maintained, they contribute to the seamless operation of the automation processes, ensuring accuracy, efficiency, and productivity.
What are the load-carrying capacities of different conveyor sprocket configurations?
The load-carrying capacity of conveyor sprockets can vary depending on several factors, including the material of the sprocket, the number of teeth, and the design of the conveyor system. Generally, larger sprockets with more teeth can handle higher loads.
Conveyor sprockets are typically designed to conform to industry standards, such as those set by the American National Standards Institute (ANSI) or the International Organization for Standardization (ISO). These standards specify the dimensions and load ratings for different sprocket sizes and configurations.
For heavy-duty applications, conveyor sprockets made from robust materials like cast iron or steel are preferred. These materials offer high strength and durability, allowing them to carry substantial loads without deformation or failure.
The load-carrying capacity is usually indicated by the manufacturer and is based on the maximum allowable radial load and the maximum allowable tangential load. It’s essential to consult the manufacturer’s specifications and guidelines to ensure that the chosen conveyor sprocket is suitable for the intended load and application.
Additionally, factors like conveyor speed, operating temperature, and environmental conditions can also influence the load-carrying capacity of conveyor sprockets. Proper maintenance and lubrication of the sprockets are essential to ensure optimal performance and to prevent premature wear or failure due to excessive loads.
Eco-Friendly Materials Used for Manufacturing Conveyor Sprockets
Yes, there are several eco-friendly materials used for manufacturing conveyor sprockets. As environmental concerns continue to grow, industries are increasingly focusing on sustainable and green manufacturing practices. Some of the eco-friendly materials used for conveyor sprockets include:
- 1. Recycled Steel: Steel is a common material for conveyor sprockets, and using recycled steel helps reduce the demand for virgin steel production and lowers the carbon footprint.
- 2. Cast Iron: Cast iron sprockets can also be considered eco-friendly as cast iron is a durable and long-lasting material that requires less frequent replacements, reducing waste generation.
- 3. Non-Toxic Coatings: Some manufacturers use non-toxic and environmentally friendly coatings on sprockets to protect them from corrosion without harming the environment.
- 4. Biodegradable Plastics: In certain applications, biodegradable plastics may be used as a material for sprockets, offering an eco-friendly alternative to conventional plastics.
- 5. Sustainable Manufacturing Processes: Apart from material choices, eco-friendly conveyor sprockets can be produced using sustainable manufacturing practices that aim to minimize energy consumption and waste generation.
When selecting conveyor sprockets, it’s essential to inquire about the materials used in their construction and opt for those that prioritize sustainability. Choosing eco-friendly materials not only reduces the environmental impact but also promotes a greener and more sustainable industry.
editor by Dream 2024-05-03
China manufacturer Stainless Steel Wheel Chain Roller Drive Conveyor Sprocket for Mining Machinery
Product Description
Product Description
Product Description
| Item | Chain sprocket, Chain wheels, gears |
| Design | Can be at the customer’ request, tailor-made, at customer’s design,OEM |
| Application | Petrochemical industry, Mining, metallurgy, machine tools, hydra-power |
| Material | Casting or Forged Material 45#,SAE1045,SAE4140,SAE4150,SAE4160,20CrMnTi,42CrMo, 18CrNiMo7,42CrMo,40CrNiMoA,20CrNiMoA,stainless steel 410,stainless steel 304 |
| Treatment | Forging, machining, gear hobbing |
| Surface treatment | Quenching, oxidizing black, galvanizing, sandblasting, oil immersion, grinding |
| Heat treatment | Tempering, high frequency quenching, carburizing quenching |
| Standard | ANSI, DIN, ISO |
| Size | From diameter 250mm to 1250mm |
| Minimum order | 1 pc |
Product Real Shot
Manufacturing Process
- Raw material, issue material testing report100% Ultrasonic Test ASTMA388
- Sawing into parts
- CNC lather blank.
- Hobbing
- High Frequency and Hardness test
- Key way, set the screw
- Clean and Dimensional Checking
- Package and Delivery.
Data Needed for Quotation
– Your own drawing
– Your requirement on material and necessary dimensional data
– Ask for recommend
Company Profile
ZheJiang CZPT Machinery Co., Ltd., established in the year of 2012, is a professional supplier of material handling equipment, OEM machinery parts, various forging parts and casting parts.
Ebon’s products scope: cranes, hoists, magnets, grabs, hooks, wheels, drums, axles, lifting beams,bearing box, bearings, couplings,flanges etc. They are applied in wide range of field: Machinery, Mining, Hydro power Transportation, Construction…..
CZPT has 5 reliable manufacturing factories to make sure stable supply and fast delivery for your business.
Our products are also exported to USA, Britain, Japan, South Korea, Russia, Indonesia, Thailand, India, Vietnam, Canada, Argentina, Paraguay etc more than 50 countries.
CZPT team is loyal and committed to your success, and firmly believes that our products and services will increase the value and effectiveness of your business with following characters:
-Professional sales team, market promotion team and logistics team with more then 10 years experience .
-Loyal and Responsible Characters
-Efficient Work, Fast Response
-Responsible Quality Control Team
-Video the manufacturing process, the testing, and packing before delivery
1.Q: How about your delivery time?
A: Generally, it will take 7-30 days after receiving your advance payment. The specific delivery time depends on the items, transportation ways and the quantity of your order.
2.Q: Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings.
3.Q: Do you test all your goods before delivery?
A: Yes, we have 100% Ultrasonic test, Magnetic test or Liquid Penetration test before delivery
4.Q: How do you make our business long-term and good relationship?
A: (1) We keep good quality and competitive price to ensure our customers benefit ;
(2) We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
5.Q: I can’t see the goods or touch the goods, how can I deal with the risk involved?
A: Our quality management system conforms to the requirement of ISO 9001:2015 verified by DNV. We are absolutely worth your trust. We can accept trial order to enhance mutual trust.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Machinery, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Forging Parts |
| Toothed Portion Shape: | Spur Gear |
| Material: | Casting or Forged Material |
| Customization: |
Available
| Customized Request |
|---|
Customization and Modification of Conveyor Sprockets
Yes, conveyor sprockets can be customized or modified to suit specific conveyor applications. Conveyor systems often vary in design, size, and function, and custom sprockets can be engineered to meet these specific requirements. Here are some ways conveyor sprockets can be customized:
- Size and Pitch: Conveyor sprockets can be manufactured in various sizes and pitches to match the conveyor chain or belt dimensions.
- Number of Teeth: The number of teeth on the sprocket can be adjusted to achieve the desired gear ratio or speed.
- Material Selection: Depending on the application, conveyor sprockets can be made from different materials, such as steel, cast iron, or plastic, to optimize performance and durability.
- Coatings and Finishes: Special coatings or finishes can be applied to the sprocket surface to improve corrosion resistance or reduce friction.
- Keyways or Set Screws: Custom sprockets can be equipped with keyways or set screws to ensure a secure connection with the conveyor shaft.
- Hub Configuration: The hub design of the sprocket can be modified to accommodate specific mounting requirements.
- Special Features: Additional features, such as split sprockets for easy assembly or custom profiles for unique conveyor applications, can be incorporated.
Working with a reputable sprocket manufacturer or supplier is essential for customizing conveyor sprockets. They can provide engineering expertise and manufacturing capabilities to create sprockets that precisely fit the conveyor system’s needs. Customized conveyor sprockets can improve conveyor performance, reduce downtime, and enhance overall efficiency in material handling processes.
Can conveyor sprockets be used in mining and material handling conveyors?
Yes, conveyor sprockets are commonly used in mining and material handling conveyors due to their durability and reliability in handling heavy loads and harsh operating conditions.
In mining applications, conveyor systems are used to transport bulk materials such as coal, ore, and minerals. These materials are often abrasive and can cause significant wear on conveyor components. Conveyor sprockets, especially those made from robust materials like cast iron or steel, are well-suited for such demanding environments.
Material handling conveyors in industries like manufacturing, construction, and agriculture also benefit from using conveyor sprockets. These conveyors transport a wide range of products, including grains, construction materials, and automotive parts. Conveyor sprockets ensure smooth and efficient movement of materials, reducing the risk of jams and downtime.
It’s important to select the appropriate type of conveyor sprocket based on the specific requirements of the mining or material handling application. Factors such as load capacity, conveyor speed, and environmental conditions should be considered when choosing the right sprocket for optimal performance and longevity.
Replacing Worn-out Conveyor Sprockets
If a conveyor sprocket is worn out or damaged, it is possible to replace it without replacing the entire conveyor chain. Conveyor sprockets can experience wear over time due to the friction and stress of continuous operation. Signs of a worn-out sprocket may include teeth that are significantly worn down, bent, or broken.
To replace a worn-out conveyor sprocket, follow these steps:
- Identify the Sprocket Type: Before purchasing a replacement sprocket, identify the specific type and size of the existing sprocket. Note the number of teeth, bore size, and any specific design features.
- Remove the Old Sprocket: Shut down the conveyor system and ensure that it is not in operation. Remove any guards or covers that may be obstructing the sprocket. Loosen and remove the set screws or bolts securing the sprocket to the conveyor shaft.
- Inspect Other Components: While replacing the sprocket, take the opportunity to inspect other conveyor components, such as the chain or belt, for wear or damage. Replace any worn-out components as needed.
- Install the New Sprocket: Position the new sprocket on the conveyor shaft, aligning it properly with the chain or belt. Secure the sprocket in place with the set screws or bolts, ensuring it is firmly attached to the shaft.
- Check Alignment: Verify that the new sprocket is correctly aligned with the conveyor chain or belt. Proper alignment is crucial for smooth operation and to prevent premature wear on the new sprocket.
- Lubrication: Apply the appropriate lubrication to the new sprocket as recommended by the manufacturer. Proper lubrication reduces friction and wear, extending the sprocket’s lifespan.
- Test the Conveyor: Once the new sprocket is installed and all components are reassembled, test the conveyor system to ensure it operates smoothly and without any issues.
Replacing a worn-out conveyor sprocket promptly is essential to prevent further damage to the conveyor system and maintain efficient material handling. Regular inspection and maintenance of conveyor sprockets can help identify wear early on, allowing for timely replacements and preventing costly downtime.
editor by Dream 2024-05-02
China Professional Large Mining Conveyor Gear Spare Parts Forging Steel Duplex Chain Sprocket
Product Description
| Material | Stainless steel, steel, iron, aluminum, gray pig iron, nodular cast iron malleable cast iron, brass, aluminium alloy |
| Process | Sand casting, die casting, investment casting, precision casting, gravity casting, lost wax casting, ect |
| Weight | Maximum 300 tons |
| Standard | According to customers’ requirements |
| Surface Roughness | Up to Ra1.6 ~ Ra6.3 |
| Heat Treatment | Anneal, quenching, normalizing, carburizing, polishing, plating, painting |
| Test report | Dimension, chemical composition, UT, MT, Mechanical Property, according to class rules |
| Port of loading | HangZhou or as customer’s required |
1.How can I get the quotation?
Please give us your drawing,quantity,weight and material of the product.
2.If you don’t have the drawing,can you make drawing for me? Yes,we are able to make the drawing of your sample duplicate
the sample.
3.When can I get the sample and your main order time? Sample time: 35-40 days after start to make mold. Order time: 35-40 days,
the accurate time depends on product.
4.What is your payment method? Tooling:100% T/T advanced Order time:50% deposit,50%to be paid before shipment.
5.Which kind of file format you can read? PDF, IGS, DWG, STEP, MAX
6.What is your surface treatment? Including: powder coating, sand blasting, painting, polishing, acid pickling, anodizing, enamel, zinc plating, hot-dip galvanizing, chrome plating.
7.What is your way of packing? Normally we pack goods according to customers’ requirements.
| Application: | Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Gear Position: | External Gear |
| Manufacturing Method: | Cast Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Cast Steel |
| Customization: |
Available
| Customized Request |
|---|
Troubleshooting Conveyor Sprocket Issues
Conveyor sprockets are critical components in a conveyor system, and issues with them can lead to disruptions in material handling processes. Here are some common problems that may arise with conveyor sprockets and how to troubleshoot them:
- Excessive Wear: If the sprocket teeth are showing signs of excessive wear, it may be due to a misalignment issue. Check for misalignment between the sprocket and the conveyor chain or belt. Correct any misalignment and ensure that the sprocket is properly aligned with the conveyor.
- Sprocket Teeth Damage: Damage to the sprocket teeth can be caused by foreign objects or debris caught between the chain links and sprocket teeth. Inspect the sprocket regularly for any debris buildup, and clean it if necessary. Additionally, consider implementing measures to prevent foreign objects from entering the conveyor system.
- Chain Jumping or Slippage: Chain jumping or slippage can be caused by insufficient tension in the conveyor chain. Check the tension of the chain and adjust it to the recommended specifications provided by the conveyor manufacturer. Also, examine the sprocket teeth for signs of wear or damage that may be contributing to the issue.
- Excessive Noise or Vibration: Excessive noise or vibration may indicate misalignment, worn sprocket teeth, or loose mounting. Inspect the sprocket and conveyor components for any signs of wear, misalignment, or damage. Tighten any loose mounting bolts and make necessary adjustments to reduce noise and vibration.
- Corrosion or Rust: In humid or corrosive environments, sprockets may be prone to rust and corrosion. Consider using sprockets made from corrosion-resistant materials, such as stainless steel or plastic, in such environments. Regularly inspect and maintain the sprockets to prevent corrosion buildup.
It’s essential to perform routine maintenance and inspections of conveyor sprockets to identify and address potential issues early on. By troubleshooting and resolving problems promptly, you can ensure the smooth and efficient operation of your conveyor system, leading to increased productivity and reduced downtime.
How do I prevent chain slippage and skipping issues with conveyor sprockets?
Chain slippage and skipping issues with conveyor sprockets can lead to disruptions in the conveyor system’s operation and negatively impact productivity. To prevent these problems, consider the following measures:
- Proper Chain Tension: Ensuring the chain is appropriately tensioned is crucial. Too much tension can cause excessive wear, while too little tension can lead to chain slippage. Regularly check and adjust the chain tension to the manufacturer’s recommended specifications.
- Correct Sprocket Alignment: Misaligned sprockets can cause the chain to ride up on the teeth and result in skipping. Check and align the sprockets to be in the same plane and parallel to the conveyor frame.
- Regular Maintenance: Implement a routine maintenance schedule to inspect and clean the sprockets and chains. Remove any debris or buildup that can cause chain slippage.
- Proper Lubrication: Lubrication is essential to reduce friction between the chain and sprockets. Use the appropriate lubricant and apply it regularly to ensure smooth operation and minimize wear.
- Quality Sprockets: Invest in high-quality conveyor sprockets made from durable materials. Inferior sprockets can wear out quickly, leading to chain slippage and other issues.
- Chain Maintenance: Regularly inspect the chain for signs of wear, elongation, or damaged links. Replace any damaged or worn-out chain sections promptly.
- Proper Loading: Avoid overloading the conveyor, as excessive loads can put additional strain on the chain and sprockets, leading to slippage.
By implementing these preventive measures and conducting regular maintenance, you can significantly reduce the risk of chain slippage and skipping issues with conveyor sprockets, ensuring smooth and reliable conveyor system operation.
Replacing Worn-out Conveyor Sprockets
If a conveyor sprocket is worn out or damaged, it is possible to replace it without replacing the entire conveyor chain. Conveyor sprockets can experience wear over time due to the friction and stress of continuous operation. Signs of a worn-out sprocket may include teeth that are significantly worn down, bent, or broken.
To replace a worn-out conveyor sprocket, follow these steps:
- Identify the Sprocket Type: Before purchasing a replacement sprocket, identify the specific type and size of the existing sprocket. Note the number of teeth, bore size, and any specific design features.
- Remove the Old Sprocket: Shut down the conveyor system and ensure that it is not in operation. Remove any guards or covers that may be obstructing the sprocket. Loosen and remove the set screws or bolts securing the sprocket to the conveyor shaft.
- Inspect Other Components: While replacing the sprocket, take the opportunity to inspect other conveyor components, such as the chain or belt, for wear or damage. Replace any worn-out components as needed.
- Install the New Sprocket: Position the new sprocket on the conveyor shaft, aligning it properly with the chain or belt. Secure the sprocket in place with the set screws or bolts, ensuring it is firmly attached to the shaft.
- Check Alignment: Verify that the new sprocket is correctly aligned with the conveyor chain or belt. Proper alignment is crucial for smooth operation and to prevent premature wear on the new sprocket.
- Lubrication: Apply the appropriate lubrication to the new sprocket as recommended by the manufacturer. Proper lubrication reduces friction and wear, extending the sprocket’s lifespan.
- Test the Conveyor: Once the new sprocket is installed and all components are reassembled, test the conveyor system to ensure it operates smoothly and without any issues.
Replacing a worn-out conveyor sprocket promptly is essential to prevent further damage to the conveyor system and maintain efficient material handling. Regular inspection and maintenance of conveyor sprockets can help identify wear early on, allowing for timely replacements and preventing costly downtime.
editor by CX 2023-08-08
China factory 08A 15teeth Chain Transmission Belt Gearbox Parts General Duty Conveyor Auto Parts Conveyor Industrial Mining Sugar Sprocket near me supplier
Item Description
SPROCKET 1/2” X 5/16” 08B Collection SPROCKETS
| For Chain Acc.to DIN8187 ISO/R 606 | |||||
| Tooth Radius r3 | 13.0mm | ||||
| Radius Width C | one.3mm | ||||
| Tooth Width b1 | 7.0mm | ||||
| Tooth Width B1 | 7.2mm | ||||
| Tooth Width B2 | 21.0mm | ||||
| Tooth Width B3 | 34.9mm | ||||
| 08B Sequence ROLLER CHAINS | |||||
| Pitch | 12.7 mm | ||||
| Internal Width | 7.seventy five mm | ||||
| Roller Diameter | 8.fifty one mm | ||||
| Z | de | dp | SIMPLEX | DUPLEX | TRIPLEX |
| D1 | D2 | D3 | |||
| eight | 37.2 | 33.18 | 8 | ten | ten |
| nine | forty one.0 | 37.13 | eight | ten | ten |
| 10 | 45.2 | forty one.10 | eight | 10 | 10 |
| eleven | 48.7 | forty five.07 | ten | 10 | twelve |
| 12 | fifty three.0 | forty nine.07 | 10 | 10 | twelve |
| thirteen | 57.4 | fifty three.06 | ten | 10 | 12 |
| 14 | sixty one.8 | 57.07 | 10 | ten | 12 |
| 15 | sixty five.5 | 61.09 | ten | 10 | twelve |
| 16 | sixty nine.5 | sixty five.10 | ten | twelve | sixteen |
| 17 | seventy three.6 | sixty nine.11 | ten | 12 | sixteen |
| eighteen | 77.8 | 73.14 | 10 | twelve | sixteen |
| 19 | 81.7 | seventy seven.16 | 10 | twelve | sixteen |
| twenty | eighty five.8 | eighty one.19 | ten | twelve | 16 |
| 21 | 89.7 | 85.22 | 12 | sixteen | sixteen |
| 22 | 93.8 | 89.24 | twelve | sixteen | sixteen |
| 23 | ninety eight.2 | 93.27 | twelve | 16 | 16 |
| 24 | 101.8 | 97.29 | twelve | sixteen | 16 |
| twenty five | one zero five.8 | one hundred and one.33 | 12 | 16 | 16 |
| 26 | a hundred and ten.0 | a hundred and five.36 | 16 | 16 | 16 |
| 27 | 114.0 | 109.40 | sixteen | 16 | sixteen |
| 28 | 118.0 | 113.42 | 16 | 16 | 16 |
| 29 | 122.0 | 117.46 | sixteen | 16 | 16 |
| thirty | 126.1 | 121.50 | 16 | 16 | 16 |
| 31 | one hundred thirty.2 | one hundred twenty five.54 | sixteen | 16 | 20 |
| 32 | 134.3 | 129.56 | sixteen | sixteen | 20 |
| 33 | 138.4 | 133.60 | sixteen | 16 | 20 |
| 34 | 142.6 | 137.64 | sixteen | sixteen | 20 |
| 35 | 146.7 | 141.68 | sixteen | sixteen | 20 |
| 36 | 151.0 | a hundred forty five.72 | 16 | twenty | twenty |
| 37 | 154.6 | 149.76 | sixteen | 20 | 20 |
| 38 | 158.6 | 153.80 | 16 | 20 | 20 |
| 39 | 162.7 | 157.83 | 16 | 20 | twenty |
| 40 | 166.8 | 161.87 | 16 | 20 | 20 |
| forty one | 171.4 | a hundred sixty five.91 | 20 | 20 | 25 |
| 42 | one hundred seventy five.4 | 169.94 | twenty | twenty | twenty five |
| forty three | 179.7 | 173.98 | 20 | twenty | 25 |
| forty four | 183.8 | 178.02 | twenty | 20 | twenty five |
| 45 | 188.0 | 182.07 | twenty | twenty | 25 |
| forty six | 192.1 | 186.10 | 20 | 20 | twenty five |
| forty seven | 196.2 | a hundred ninety.14 | 20 | 20 | 25 |
| 48 | two hundred.3 | 194.18 | 20 | twenty | twenty five |
| 49 | 204.3 | 198.22 | 20 | 20 | twenty five |
| fifty | 208.3 | 202.26 | 20 | 20 | twenty five |
| fifty one | 212.1 | 206.30 | 20 | 25 | 25 |
| 52 | 216.1 | 210.34 | 20 | 25 | 25 |
| 53 | 220.2 | 214.37 | twenty | twenty five | 25 |
| 54 | 224.1 | 218.43 | 20 | 25 | 25 |
| fifty five | 228.1 | 222.46 | twenty | twenty five | twenty five |
| 56 | 232.2 | 226.50 | twenty | 25 | twenty five |
| 57 | 236.4 | 230.54 | twenty | 25 | twenty five |
| 58 | 240.5 | 234.58 | twenty | 25 | twenty five |
| fifty nine | 244.5 | 238.62 | twenty | twenty five | 25 |
| 60 | 248.6 | 242.66 | 20 | twenty five | twenty five |
| sixty two | 256.9 | 250.74 | twenty five | 25 | 25 |
| sixty four | 265.1 | 258.82 | twenty five | twenty five | 25 |
| sixty five | 269.0 | 262.86 | 25 | 25 | 25 |
| 66 | 273.0 | 266.91 | twenty five | twenty five | twenty five |
| 68 | 281.0 | 274.99 | 25 | 25 | twenty five |
| 70 | 289.0 | 283.07 | 25 | twenty five | 25 |
| seventy two | 297.2 | 291.15 | twenty five | 25 | twenty five |
| 75 | 309.2 | 303.28 | 25 | 25 | 25 |
| seventy six | 313.2 | 307.32 | 25 | 25 | 25 |
| 78 | 321.4 | 315.40 | 25 | 25 | 25 |
| eighty | 329.4 | 323.49 | 25 | 25 | twenty five |
| eighty five | 349.0 | 343.69 | 25 | 25 | 25 |
| 90 | 369.9 | 363.90 | 25 | 25 | twenty five |
| 95 | 390.1 | 384.11 | twenty five | twenty five | 25 |
| a hundred | 410.3 | 404.32 | twenty five | twenty five | 25 |
| a hundred and ten | 450.7 | 444.74 | 25 | twenty five | twenty five |
| 114 | 466.9 | 460.91 | 25 | 25 | 25 |
| a hundred and twenty | 491.2 | 485.16 | 25 | twenty five | 25 |
| one hundred twenty five | 511.3 | 505.37 | 25 | twenty five | twenty five |
Fundamental Information.
|
Variety: |
Simplex, Duplex, Triplex |
|
Sprocket Model: |
three/8″,1/2″,5/8″,3/4″,1″,1.25″,1.fifty”,1.75″,2.00″,2.25″,2.00″,2.twenty five”,2.50″, 3″ |
|
Teeth Quantity: |
9-one hundred |
|
Standard: |
ANSI , JIS, DIN, ISO |
|
Substance: |
1571, 1045, SS304 , SS316 As Per Consumer Ask for. |
|
Efficiency Therapy: |
Carburizing, Large Frequency Therapy, Hardening and Tempering, Nitriding |
|
Area Remedy: |
Black of Oxidation, Zincing, Nickelage. |
| Characteristic | Fire Resistant, Oil Resistant, Heat Resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, and so forth |
| Style criterion | ISO DIN ANSI & Client Drawings |
| Software | Industrial transmission products |
| Package | Wooden Circumstance / Container and pallet, or created-to-order |
|
Certification: |
ISO9001 SGS |
|
Quality Inspection: |
Self-check and Last-check out |
|
Sample: |
ODM&OEM, Demo Purchase Accessible and Welcome |
| Advantage | Top quality very first, Support initial, Aggressive cost, Quick shipping |
| Shipping Time | ten times for samples. 15 times for official order. |
Installation AND Using
The chain spocket, as a drive or deflection for chains, has pockets to keep the chain hyperlinks with a D-profile CZPT area with flat facet surfaces parallel to the centre airplane of the chain back links, and outer surfaces at right angles to the chain url centre plane. The chain backlinks are pressed firmly from the outer surfaces and every of the aspect surfaces by the angled laying surfaces at the foundation of the pockets, and also the assistance surfaces of the wheel physique jointly with the stop sides of the webs formed by the major and trailing walls of the pocket.
Notice
When CZPT new chainwheels it is very important that a new chain is equipped at the identical time, and vice versa. Using an old chain with new sprockets, or a new chain with outdated sprockets will cause quick put on.
It is crucial if you are installing the chainwheels by yourself to have the manufacturing facility provider manual specific to your product. Our chainwheels are created to be a direct CZPT for your OEM chainwheels and as such, the set up need to be performed in accordance to your models support guide.
During use a chain will stretch (i.e. the pins will wear creating extension of the chain). Using a chain which has been stretched more than the above maximum allowance triggers the chain to journey up the tooth of the sprocket. This leads to damage to the tips of the chainwheels enamel, as the drive transmitted by the chain is transmitted fully by means of the leading of the tooth, instead than the complete tooth. This final results in significant wearing of the chainwheel.
FOR CHAIN STHangZhouRDS
Expectations companies (this kind of as ANSI and ISO) maintain requirements for layout, dimensions, and interchangeability of transmission chains. For instance, the following Desk exhibits info from ANSI regular B29.1-2011 (Precision Power Transmission Roller Chains, Attachments, and Sprockets) designed by the American Society of Mechanical Engineers (ASME). See the references[8][9][10] for added data.
ASME/ANSI B29.1-2011 Roller Chain Regular SizesSizePitchMaximum Roller DiameterMinimum Final Tensile StrengthMeasuring Load25
| ASME/ANSI B29.1-2011 Roller Chain Normal Sizes | ||||
| Measurement | Pitch | Optimum Roller Diameter | Bare minimum Ultimate Tensile Strength | Measuring Load |
|---|---|---|---|---|
| twenty five | .250 in (6.35 mm) | .one hundred thirty in (3.thirty mm) | 780 lb (350 kg) | 18 lb (8.2 kg) |
| 35 | .375 in (9.53 mm) | .two hundred in (5.08 mm) | 1,760 lb (800 kg) | eighteen lb (8.2 kg) |
| forty one | .five hundred in (twelve.70 mm) | .306 in (7.77 mm) | 1,five hundred lb (680 kg) | 18 lb (8.2 kg) |
| 40 | .500 in (twelve.70 mm) | .312 in (7.ninety two mm) | 3,one hundred twenty five lb (1,417 kg) | 31 lb (fourteen kg) |
| fifty | .625 in (fifteen.88 mm) | .four hundred in (10.sixteen mm) | 4,880 lb (2,210 kg) | forty nine lb (22 kg) |
| 60 | .750 in (19.05 mm) | .469 in (11.ninety one mm) | 7,030 lb (3,190 kg) | 70 lb (32 kg) |
| 80 | one.000 in (25.40 mm) | .625 in (fifteen.88 mm) | twelve,five hundred lb (5,seven hundred kg) | a hundred twenty five lb (57 kg) |
| 100 | one.250 in (31.seventy five mm) | .750 in (19.05 mm) | 19,531 lb (8,859 kg) | 195 lb (88 kg) |
| a hundred and twenty | 1.500 in (38.ten mm) | .875 in (22.23 mm) | 28,one hundred twenty five lb (twelve,757 kg) | 281 lb (127 kg) |
| 140 | 1.750 in (forty four.forty five mm) | one.000 in (25.40 mm) | 38,280 lb (seventeen,360 kg) | 383 lb (174 kg) |
| a hundred and sixty | 2.000 in (fifty.eighty mm) | 1.one hundred twenty five in (28.fifty eight mm) | 50,000 lb (23,000 kg) | five hundred lb (230 kg) |
| one hundred eighty | 2.250 in (fifty seven.fifteen mm) | one.460 in (37.08 mm) | 63,280 lb (28,seven hundred kg) | 633 lb (287 kg) |
| two hundred | two.five hundred in (63.fifty mm) | 1.562 in (39.sixty seven mm) | 78,a hundred seventy five lb (35,460 kg) | 781 lb (354 kg) |
| 240 | three.000 in (seventy six.twenty mm) | 1.875 in (forty seven.63 mm) | 112,five hundred lb (51,000 kg) | 1,000 lb (450 kg |
For mnemonic purposes, under is one more presentation of crucial proportions from the same standard, expressed in fractions of an inch (which was portion of the contemplating guiding the option of desired quantities in the ANSI normal):
| Pitch (inches) | Pitch expressed in eighths |
ANSI standard chain quantity |
Width (inches) |
|---|---|---|---|
| 1⁄4 | 2⁄8 | twofive | one⁄8 |
| three⁄8 | three⁄eight | threefive | three⁄sixteen |
| 1⁄two | four⁄8 | 41 | one⁄four |
| one⁄two | four⁄eight | 4 | 5⁄16 |
| five⁄8 | five⁄8 | 5 | 3⁄eight |
| three⁄4 | six⁄8 | six | 1⁄2 |
| one | 8⁄eight | 8 | 5⁄eight |
Notes:
one. The pitch is the length among roller centers. The width is the length in between the link plates (i.e. slightly far more than the roller width to permit for clearance).
two. The right-hand digit of the standard denotes 0 = standard chain, 1 = light-weight chain, 5 = rollerless bushing chain.
3. The still left-hand digit denotes the quantity of eighths of an inch that make up the pitch.
four. An “H” following the standard amount denotes heavyweight chain. A hyphenated amount pursuing the normal amount denotes double-strand (2), triple-strand (3), and so on. Therefore 60H-3 denotes variety sixty heavyweight triple-strand chain.
A common bicycle chain (for derailleur gears) utilizes narrow 1⁄2-inch-pitch chain. The width of the chain is variable, and does not have an effect on the load potential. The far more sprockets at the rear wheel (traditionally 3-6, today 7-twelve sprockets), the narrower the chain. Chains are sold according to the amount of speeds they are developed to operate with, for example, “10 pace chain”. Hub equipment or single speed bicycles use 1/2″ x 1/8″ chains, exactly where 1/8″ refers to the highest thickness of a sprocket that can be utilized with the chain.
Typically chains with parallel formed back links have an even amount of backlinks, with each slender hyperlink followed by a broad 1.Chains created up with a uniform sort of hyperlink, narrow at 1 and broad at the other stop, can be produced with an odd quantity of backlinks, which can be an gain to adapt to a special chainwheel-length on the other side these kinds of a chain tends to be not so powerful.
Roller chains produced making use of ISO common are sometimes called as isochains.
WHY Select US
1. Reliable High quality Assurance Technique
two. Chopping-Edge Computer-Controlled CNC Equipment
three. Bespoke Solutions from Hugely Experienced Professionals
4. Customization and OEM Accessible for Certain Software
5. Substantial Inventory of Spare Parts and Components
6. Nicely-Designed Worldwide Marketing Community
seven. Successful Right after-Sale Support Technique
The 219 sets of innovative automated creation gear provide assures for substantial merchandise high quality. The 167 engineers and experts with senior expert titles can layout and develop items to meet the precise needs of customers, and OEM customizations are also offered with us. Our audio world-wide provider network can provide clients with well timed right after-product sales technical companies.
We are not just a producer and provider, but also an sector specialist. We operate professional-actively with you to offer you skilled tips and merchandise recommendations in order to stop up with a most value effective product accessible for your particular application. The consumers we provide worldwide variety from end customers to distributors and OEMs. Our OEM replacements can be substituted anywhere essential and ideal for each repair and new assemblies.
Roller sprockets are typically employed in industrial and commercial purposes to transmit force to the chain by meshing with rollers on the chain, the enamel of which mate with the interior plates of the chain. A broad selection of programs gain from these, which includes conveyor belts, big industrial drives, robotics, electrical assembly, and more.
Technique functionality is very dependent on the interaction of the sprockets, which indicates that the sprockets you pick push the accomplishment of your operation. Make the right and simple decision with ep’s sprockets. Tsubaki gives chain and sprocket production capabilities. The chain meshes well with the sprockets for prolonged provider daily life and reliable performance. This implies long-time period personal savings and real value for your functions. Lessen upkeep downtime, enhance efficiency and lessen substitute expenses
