Tag Archives: roller chain factory

China factory America, Kana, Europe, ANSI Standard or Made to Order Sprockets for Roller Chain and Conveyor Chain

Product Description

America, Kana, Europe, ANSI Standard or Made to Order Sprockets for Roller Chain and Conveyor Chain

Product Description

1. Produce strictly in accordance with standard dimension
2. Material: 1045 Steel / Alloy Steel / Stainless Steel 304 & 316 
3. Standard: ANSI, DIN, JINS, ISO, KANA,Standard America or customer’s drawing
4. Pilot bore, finished bore, taper bore and special bore. 
5. Bright surface / high precision / Blacking /Electrophoretic-Coated
6. Advanced heat treatment and surface treatment craft
7. Best quality and competitive price. 
8. Welcome OEM / ODM 
9. Processing Equipment: Hobbing machine, Slotting machine, CNC lathes and other equipment.
10. Sprocket Models: Contains special sprocket according to customer’s drawings, standard sprocket (American standard and metric).

Detailed Photos

View more products,please click here…
 

Company Profile

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Application: Machinery, Agricultural Machinery, Industry
Hardness: Hardness
40: 1/2"
50: 5/8"
60: 3/4"
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor sprocket

Conveyor Sprockets in High-Load and High-Speed Conveyor Systems

Yes, conveyor sprockets can be used in high-load and high-speed conveyor systems. The design and construction of conveyor sprockets are critical factors in ensuring their performance under such demanding conditions.

High-Load Applications: Conveyor systems that handle heavy loads require sprockets made from durable materials with high load-carrying capacities. Steel and cast iron sprockets are commonly used in high-load applications due to their strength and resilience. For extreme loads, special alloy sprockets may be used to enhance load-carrying capabilities.

High-Speed Applications: In high-speed conveyor systems, sprocket rotational speed becomes a crucial consideration. The sprocket’s material, design, and balance are vital to prevent vibration, noise, and premature wear. Sprockets made from materials with excellent heat dissipation properties, such as steel or alloy, are preferred for high-speed applications.

Lubrication and Maintenance: Proper lubrication and regular maintenance are essential for conveyor sprockets in high-load and high-speed systems. Adequate lubrication reduces friction, wear, and heat generation, thereby extending the sprockets’ lifespan. Regular inspections help identify any signs of wear or damage, allowing for timely replacement and preventing costly breakdowns.

When using conveyor sprockets in high-load and high-speed systems, it’s crucial to consider factors such as the load requirements, rotational speed, material properties, and maintenance schedule to ensure reliable and efficient conveyor operation.

conveyor sprocket

How do I identify the signs of wear and fatigue in conveyor sprockets, and when should they be replaced?

Identifying signs of wear and fatigue in conveyor sprockets is crucial to ensure safe and efficient conveyor operation. Here are some common indicators that sprockets may need to be replaced:

  • 1. **Tooth Wear:** Examine the teeth of the sprockets regularly. If you notice a significant reduction in tooth height or sharpness, it indicates wear. Worn teeth can cause chain or belt slippage, leading to inefficient conveyor operation.
  • 2. **Deformed or Damaged Teeth:** Look for any signs of deformation, chipping, or cracking on the sprocket teeth. Damaged teeth can lead to chain or belt skipping and may cause damage to the entire conveyor system.
  • 3. **Chain or Belt Skipping:** If you observe the chain or belt skipping or jumping off the sprocket during operation, it is a clear sign of sprocket wear or misalignment.
  • 4. **Excessive Noise:** Unusual noise during conveyor operation, such as grinding or rattling, may indicate sprocket wear or misalignment.
  • 5. **Excessive Vibration:** Excessive vibration in the conveyor system can be a result of worn sprockets, causing the chain or belt to operate unevenly.
  • 6. **Visible Cracks or Breaks:** Inspect the sprockets for any visible cracks or breaks. Cracked or broken sprockets can lead to sudden failure and pose safety hazards.

Regular maintenance and inspection are essential to identify these signs early. Depending on the severity of wear and the level of usage, sprockets may need to be replaced when any of these signs are detected. Timely replacement of worn sprockets can prevent costly downtime, reduce the risk of conveyor failure, and extend the overall lifespan of the conveyor system.

conveyor sprocket

Inspecting and Maintaining Conveyor Sprockets for Smooth Operation

To ensure smooth operation and prolong the lifespan of conveyor sprockets, regular inspections and maintenance are essential. The frequency of inspections and maintenance will depend on several factors, including the operating conditions, the type of conveyor system, and the workload. However, the following general guidelines can be followed:

  • Regular Visual Inspections: Perform visual inspections of the conveyor sprockets at least once a week. Check for signs of wear, damage, or debris accumulation that could affect the sprocket’s performance.
  • Lubrication: Lubricate the conveyor sprockets regularly, as recommended by the manufacturer. Proper lubrication reduces friction and wear, ensuring smooth operation.
  • Tension Adjustment: Check and adjust the tension of the conveyor chain or belt to the manufacturer’s specifications. Proper tension is crucial for efficient power transmission and to prevent excessive wear on the sprockets.
  • Cleanliness: Keep the conveyor system clean and free from debris that may interfere with the sprocket’s movement. Regularly clean the sprockets to prevent material buildup.
  • Inspect Teeth and Bore: Pay close attention to the teeth of the sprockets and the bore area. If the teeth are worn down, bent, or have significant damage, it’s time to replace the sprocket.
  • Check Alignment: Ensure that the conveyor sprockets are properly aligned with the chain or belt. Misalignment can cause premature wear and damage.
  • Inspect Chain or Belt: Along with the sprockets, inspect the conveyor chain or belt for signs of wear or damage. Replace any worn-out chains or belts to prevent additional stress on the sprockets.
  • Scheduled Maintenance: Establish a scheduled maintenance plan based on the conveyor system’s usage and workload. Regularly perform thorough inspections, cleaning, and lubrication as part of the maintenance routine.

By following these guidelines and implementing a proactive maintenance approach, you can ensure that the conveyor sprockets function smoothly, minimize downtime, and extend the overall lifespan of your conveyor system.

China factory America, Kana, Europe, ANSI Standard or Made to Order Sprockets for Roller Chain and Conveyor Chain  China factory America, Kana, Europe, ANSI Standard or Made to Order Sprockets for Roller Chain and Conveyor Chain
editor by Dream 2024-05-15

China factory America, Kana, Europe, ANSI Standard or Made to Order Sprockets for Roller Chain and Conveyor Chain

Product Description

America, Kana, Europe, ANSI Standard or Made to Order Sprockets for Roller Chain and Conveyor Chain

Product Description

1. Produce strictly in accordance with standard dimension
2. Material: 1045 Steel / Alloy Steel / Stainless Steel 304 & 316 
3. Standard: ANSI, DIN, JINS, ISO, KANA,Standard America or customer’s drawing
4. Pilot bore, finished bore, taper bore and special bore. 
5. Bright surface / high precision / Blacking /Electrophoretic-Coated
6. Advanced heat treatment and surface treatment craft
7. Best quality and competitive price. 
8. Welcome OEM / ODM 
9. Processing Equipment: Hobbing machine, Slotting machine, CNC lathes and other equipment.
10. Sprocket Models: Contains special sprocket according to customer’s drawings, standard sprocket (American standard and metric).

Detailed Photos

View more products,please click here…
 

Company Profile

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Application: Machinery, Agricultural Machinery, Industry
Hardness: Hardness
40: 1/2"
50: 5/8"
60: 3/4"
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor sprocket

Safety Considerations when Working with Conveyor Sprockets

Working with conveyor sprockets involves potential hazards, and it’s crucial to implement proper safety measures to prevent accidents and ensure the well-being of workers. Here are some important safety considerations:

1. Lockout-Tagout (LOTO): Before performing any maintenance or repairs on conveyor systems, ensure proper LOTO procedures are followed. This prevents unexpected startup and movement of the conveyor, which can cause severe injuries.

2. Guarding: Install adequate guards around the conveyor sprockets to prevent accidental contact with moving parts. Guards should be securely in place and not interfere with the conveyor’s operation.

3. Personal Protective Equipment (PPE): Workers handling conveyor sprockets should wear appropriate PPE, including safety glasses, gloves, and steel-toed shoes, to protect against potential hazards.

4. Training: Provide comprehensive training to all personnel involved in operating, maintaining, or troubleshooting conveyor systems. Training should cover safe practices, emergency procedures, and proper use of tools and equipment.

5. Regular Inspections: Conduct routine inspections of conveyor sprockets and chains to identify any signs of wear, misalignment, or damage. Address any issues promptly to prevent safety hazards.

6. Lubrication: Apply lubricants as per the manufacturer’s recommendations to reduce friction and ensure smooth operation. However, ensure that lubricants are applied safely and do not create slippery surfaces.

7. Weight Capacity: Adhere to the weight capacity limits of conveyor systems to avoid overloading, which can lead to sprocket failure and pose safety risks.

8. Hazardous Environments: In hazardous environments, such as those with flammable materials or explosive atmospheres, use specialized conveyor components that comply with safety standards for such conditions.

9. Emergency Stop Buttons: Install easily accessible emergency stop buttons along the conveyor system’s length to immediately halt operation in case of emergencies.

10. Regular Maintenance: Follow a preventive maintenance schedule to keep conveyor sprockets in good condition and reduce the likelihood of sudden failures.

By prioritizing safety and implementing these considerations, you can minimize the risks associated with working with conveyor sprockets and ensure a safe working environment for all personnel.

conveyor sprocket

Can conveyor sprockets be used in mining and material handling conveyors?

Yes, conveyor sprockets are commonly used in mining and material handling conveyors due to their durability and reliability in handling heavy loads and harsh operating conditions.

In mining applications, conveyor systems are used to transport bulk materials such as coal, ore, and minerals. These materials are often abrasive and can cause significant wear on conveyor components. Conveyor sprockets, especially those made from robust materials like cast iron or steel, are well-suited for such demanding environments.

Material handling conveyors in industries like manufacturing, construction, and agriculture also benefit from using conveyor sprockets. These conveyors transport a wide range of products, including grains, construction materials, and automotive parts. Conveyor sprockets ensure smooth and efficient movement of materials, reducing the risk of jams and downtime.

It’s important to select the appropriate type of conveyor sprocket based on the specific requirements of the mining or material handling application. Factors such as load capacity, conveyor speed, and environmental conditions should be considered when choosing the right sprocket for optimal performance and longevity.

conveyor sprocket

How Do Conveyor Sprockets Interact with the Conveyor Chain or Belt?

Conveyor sprockets interact with the conveyor chain or belt through the engagement of their teeth with the gaps or links of the chain or the surface of the belt. The interaction between the sprockets and the chain/belt is a critical aspect of the conveyor system’s operation, as it determines how the power is transmitted and the movement of materials along the conveyor path.

The process of interaction between the conveyor sprockets and the chain/belt can be described as follows:

  • Chain Engagement: In chain conveyor systems, the teeth of the sprocket mesh with the gaps or links of the conveyor chain. As the sprocket rotates, it pulls the chain along with it, causing the conveyor chain to move and carry materials along the conveyor path.
  • Belt Friction: In belt conveyor systems, the conveyor belt makes direct contact with the surface of the sprocket. The friction between the belt and the sprocket surface allows the sprocket to drive the belt and move materials on the conveyor.
  • Positive Power Transmission: The engagement between the sprockets and the chain/belt provides positive power transmission, meaning there is no slippage between the sprockets and the conveyor components. This ensures efficient and reliable movement of materials without any loss of power.
  • Tensioning: The interaction between the sprockets and the chain/belt helps to maintain proper tension in the conveyor system. Tension is crucial to prevent slack in the chain/belt and to ensure smooth and consistent material handling.
  • Directional Control: The design and arrangement of the sprockets and the chain/belt determine the direction of material movement on the conveyor. By using different sprocket configurations, the conveyor system can be designed to move materials in various directions along the conveyor path.

It’s important to note that proper alignment and tensioning of the conveyor sprockets and the chain/belt are essential for optimal performance and longevity of the conveyor system. Misalignment or improper tension can lead to premature wear, increased power consumption, and potential conveyor system failures.

In summary, the interaction between conveyor sprockets and the conveyor chain/belt is a fundamental mechanism that enables power transmission and efficient material movement in conveyor systems.

China factory America, Kana, Europe, ANSI Standard or Made to Order Sprockets for Roller Chain and Conveyor Chain  China factory America, Kana, Europe, ANSI Standard or Made to Order Sprockets for Roller Chain and Conveyor Chain
editor by CX 2024-03-27

China factory Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket

Product Description

Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket

Standard sprockets:

European standard sprockets

DIN stock bore sprockets & plateheels

03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3
28B-1-2-3 32B-1-2-3

03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1 08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3
28A-1-2-3 32A-1-2-3

DIN finished bore sprockets

06B-1 08B-1 10B-1 12B-1 16B-1 20B-1

stainless steel sprockets

06B-1 08B-1 10B-1 12B-1 16B-1

taper bore sprockets

3/8″×7/32″ 1/2″×5/16″ 5/8″×3/8″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″

cast iron sprockets

06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3

platewheels for conveyor chain

20×16mm 30×17.02mm P50 P75 P100

table top wheels

P38.1

idler sprockets with ball bearing

8×1/8″ 3/8″×7/32″ 1/2″×1/8″ 1/2″×3/16″ 1/2″×5/16″ 5/8″×3/8″ 5/8″×3/8″ 5/8″×3/8″ 3/4″×7/16″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″

double simplex sprockets

06B-1 08B-1 10B-1 12B-1 16B-1

American standard sprockets

ASA stock bore sprockets

-2 35-3 -2 40-3 50 50-2-50-3 60 60-2 60-3 80-80-2 80-3 100 100-2 100-3 120 120-2 120-3 140 140-2 160 160-2 180 200
200-2 240

finished bore sprockets

stainless steel sprockets

60

double single sprockets&single type Csprockets

taper bore sprockets

35 35-2 -2 50 50-2 60 60-2 80 80-2

double pitch sprockets

2040/2042 2050/2052 2060/2062 2080/2082

sprockets with split taper bushings

40-2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 120 120-2

sprockets with QD bushings

35 35-1 35-2 -2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 100-3

Japan standard sprockets

JIS stock sprockets

140 160

finished bore sprockets

FB25B FB35B FB40B FB50B FB60B FB80B FB100B FB120B

double single sprockets

40SD 50SD 60SD 80SD 100SD

double pitch sprockets

speed-ratio sprockets

C3B9N C3B10N C4B10N C4B11 C4B12 C5B10N C5B11 C5B12N C6B10N C6B11 C6B12

idler sprockets

35BB20H 40BB17H 40BB18H 50BB15H 50BB17H 60BB13H 60BB15H 80BB12H

table top sprockets

P38.1

 

Customization process :

1.Provide documentation: CAD, DWG, DXF, PDF,3D model ,STEP, IGS, PRT
2.Quote: We will give you the best price within 24 hours
3.Place an order: Confirm the cooperation details and CZPT the contract, and provide the labeling service
4.Processing and customization: Short delivery time

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/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Cut Gear
Toothed Portion Shape: Spur Gear
Material: Custom Made
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

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Request Sample

conveyor sprocket

Safety Considerations when Working with Conveyor Sprockets

Working with conveyor sprockets involves potential hazards, and it’s crucial to implement proper safety measures to prevent accidents and ensure the well-being of workers. Here are some important safety considerations:

1. Lockout-Tagout (LOTO): Before performing any maintenance or repairs on conveyor systems, ensure proper LOTO procedures are followed. This prevents unexpected startup and movement of the conveyor, which can cause severe injuries.

2. Guarding: Install adequate guards around the conveyor sprockets to prevent accidental contact with moving parts. Guards should be securely in place and not interfere with the conveyor’s operation.

3. Personal Protective Equipment (PPE): Workers handling conveyor sprockets should wear appropriate PPE, including safety glasses, gloves, and steel-toed shoes, to protect against potential hazards.

4. Training: Provide comprehensive training to all personnel involved in operating, maintaining, or troubleshooting conveyor systems. Training should cover safe practices, emergency procedures, and proper use of tools and equipment.

5. Regular Inspections: Conduct routine inspections of conveyor sprockets and chains to identify any signs of wear, misalignment, or damage. Address any issues promptly to prevent safety hazards.

6. Lubrication: Apply lubricants as per the manufacturer’s recommendations to reduce friction and ensure smooth operation. However, ensure that lubricants are applied safely and do not create slippery surfaces.

7. Weight Capacity: Adhere to the weight capacity limits of conveyor systems to avoid overloading, which can lead to sprocket failure and pose safety risks.

8. Hazardous Environments: In hazardous environments, such as those with flammable materials or explosive atmospheres, use specialized conveyor components that comply with safety standards for such conditions.

9. Emergency Stop Buttons: Install easily accessible emergency stop buttons along the conveyor system’s length to immediately halt operation in case of emergencies.

10. Regular Maintenance: Follow a preventive maintenance schedule to keep conveyor sprockets in good condition and reduce the likelihood of sudden failures.

By prioritizing safety and implementing these considerations, you can minimize the risks associated with working with conveyor sprockets and ensure a safe working environment for all personnel.

conveyor sprocket

How do I identify the signs of wear and fatigue in conveyor sprockets, and when should they be replaced?

Identifying signs of wear and fatigue in conveyor sprockets is crucial to ensure safe and efficient conveyor operation. Here are some common indicators that sprockets may need to be replaced:

  • 1. **Tooth Wear:** Examine the teeth of the sprockets regularly. If you notice a significant reduction in tooth height or sharpness, it indicates wear. Worn teeth can cause chain or belt slippage, leading to inefficient conveyor operation.
  • 2. **Deformed or Damaged Teeth:** Look for any signs of deformation, chipping, or cracking on the sprocket teeth. Damaged teeth can lead to chain or belt skipping and may cause damage to the entire conveyor system.
  • 3. **Chain or Belt Skipping:** If you observe the chain or belt skipping or jumping off the sprocket during operation, it is a clear sign of sprocket wear or misalignment.
  • 4. **Excessive Noise:** Unusual noise during conveyor operation, such as grinding or rattling, may indicate sprocket wear or misalignment.
  • 5. **Excessive Vibration:** Excessive vibration in the conveyor system can be a result of worn sprockets, causing the chain or belt to operate unevenly.
  • 6. **Visible Cracks or Breaks:** Inspect the sprockets for any visible cracks or breaks. Cracked or broken sprockets can lead to sudden failure and pose safety hazards.

Regular maintenance and inspection are essential to identify these signs early. Depending on the severity of wear and the level of usage, sprockets may need to be replaced when any of these signs are detected. Timely replacement of worn sprockets can prevent costly downtime, reduce the risk of conveyor failure, and extend the overall lifespan of the conveyor system.

conveyor sprocket

Eco-Friendly Materials Used for Manufacturing Conveyor Sprockets

Yes, there are several eco-friendly materials used for manufacturing conveyor sprockets. As environmental concerns continue to grow, industries are increasingly focusing on sustainable and green manufacturing practices. Some of the eco-friendly materials used for conveyor sprockets include:

  • 1. Recycled Steel: Steel is a common material for conveyor sprockets, and using recycled steel helps reduce the demand for virgin steel production and lowers the carbon footprint.
  • 2. Cast Iron: Cast iron sprockets can also be considered eco-friendly as cast iron is a durable and long-lasting material that requires less frequent replacements, reducing waste generation.
  • 3. Non-Toxic Coatings: Some manufacturers use non-toxic and environmentally friendly coatings on sprockets to protect them from corrosion without harming the environment.
  • 4. Biodegradable Plastics: In certain applications, biodegradable plastics may be used as a material for sprockets, offering an eco-friendly alternative to conventional plastics.
  • 5. Sustainable Manufacturing Processes: Apart from material choices, eco-friendly conveyor sprockets can be produced using sustainable manufacturing practices that aim to minimize energy consumption and waste generation.

When selecting conveyor sprockets, it’s essential to inquire about the materials used in their construction and opt for those that prioritize sustainability. Choosing eco-friendly materials not only reduces the environmental impact but also promotes a greener and more sustainable industry.

China factory Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket  China factory Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket
editor by CX 2024-03-25

China factory America, Kana, Europe, ANSI Standard or Made to Order Sprockets for Roller Chain and Conveyor Chain

Product Description

America, Kana, Europe, ANSI Standard or Made to Order Sprockets for Roller Chain and Conveyor Chain

Product Description

1. Produce strictly in accordance with standard dimension
2. Material: 1045 Steel / Alloy Steel / Stainless Steel 304 & 316 
3. Standard: ANSI, DIN, JINS, ISO, KANA,Standard America or customer’s drawing
4. Pilot bore, finished bore, taper bore and special bore. 
5. Bright surface / high precision / Blacking /Electrophoretic-Coated
6. Advanced heat treatment and surface treatment craft
7. Best quality and competitive price. 
8. Welcome OEM / ODM 
9. Processing Equipment: Hobbing machine, Slotting machine, CNC lathes and other equipment.
10. Sprocket Models: Contains special sprocket according to customer’s drawings, standard sprocket (American standard and metric).

Detailed Photos

View more products,please click here…
 

Company Profile

Standard Or Nonstandard: Standard
Application: Machinery, Agricultural Machinery, Industry
Hardness: Hardness
40: 1/2"
50: 5/8"
60: 3/4"
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor sprocket

Best Practices for Cleaning and Maintaining Conveyor Sprockets

Proper cleaning and maintenance of conveyor sprockets are essential to ensure smooth and efficient conveyor operation and to prolong the sprockets’ lifespan. Here are some best practices for cleaning and maintaining conveyor sprockets:

  • Regular Inspection: Conduct regular visual inspections of the sprockets to check for signs of wear, damage, or debris buildup. Identifying potential issues early can help prevent more significant problems down the line.
  • Keep Sprockets Clean: Remove any accumulated dirt, dust, or debris from the sprockets regularly. Use a brush or compressed air to dislodge and remove particles that may affect the sprockets’ performance.
  • Use Suitable Cleaning Solutions: When cleaning conveyor sprockets, use a mild detergent or cleaning solution that is compatible with the sprocket material. Avoid using harsh chemicals that may cause corrosion or damage.
  • Inspect Chain or Belt: While cleaning the sprockets, also inspect the conveyor chain or belt for signs of wear or stretching. Address any issues promptly, as a damaged chain or belt can put additional strain on the sprockets.
  • Tension Adjustment: Ensure that the chain or belt tension is properly adjusted. A slack or overly tight chain can cause premature wear on the sprocket teeth.
  • Lubrication: Apply a suitable lubricant to the sprocket teeth and the chain or belt. Lubrication reduces friction and wear between the moving parts, improving the overall efficiency and extending the sprockets’ life.
  • Monitor Operating Conditions: Be aware of the conveyor’s operating conditions, such as temperature, humidity, and exposure to contaminants. Extreme conditions may require more frequent cleaning and maintenance.
  • Replace Worn Sprockets: If a sprocket shows significant signs of wear, such as teeth being noticeably shorter or worn out, it’s essential to replace it promptly. Using worn sprockets can lead to chain slippage, poor conveyor performance, and potential damage to other components.
  • Train Maintenance Staff: Train maintenance personnel on proper cleaning and maintenance procedures for conveyor sprockets. Regular maintenance checks should be part of the standard maintenance schedule.

By following these best practices, you can ensure that your conveyor sprockets remain in good condition, maximizing the conveyor system’s efficiency and minimizing the risk of unexpected breakdowns or downtime.

conveyor sprocket

What are the load-carrying capacities of different conveyor sprocket configurations?

The load-carrying capacity of conveyor sprockets can vary depending on several factors, including the material of the sprocket, the number of teeth, and the design of the conveyor system. Generally, larger sprockets with more teeth can handle higher loads.

Conveyor sprockets are typically designed to conform to industry standards, such as those set by the American National Standards Institute (ANSI) or the International Organization for Standardization (ISO). These standards specify the dimensions and load ratings for different sprocket sizes and configurations.

For heavy-duty applications, conveyor sprockets made from robust materials like cast iron or steel are preferred. These materials offer high strength and durability, allowing them to carry substantial loads without deformation or failure.

The load-carrying capacity is usually indicated by the manufacturer and is based on the maximum allowable radial load and the maximum allowable tangential load. It’s essential to consult the manufacturer’s specifications and guidelines to ensure that the chosen conveyor sprocket is suitable for the intended load and application.

Additionally, factors like conveyor speed, operating temperature, and environmental conditions can also influence the load-carrying capacity of conveyor sprockets. Proper maintenance and lubrication of the sprockets are essential to ensure optimal performance and to prevent premature wear or failure due to excessive loads.

conveyor sprocket

Types of Conveyor Sprockets Used in Various Conveyor Systems

Conveyor sprockets come in various types and configurations to suit different types of conveyor systems and applications. Some of the common types of conveyor sprockets include:

  • Single Strand Sprockets: These sprockets are used in conveyor systems with a single strand of chain or belt. They have teeth on one side to engage with the chain or belt and transmit power for material movement.
  • Double Strand Sprockets: Double strand sprockets are designed for conveyor systems with two parallel strands of chain or belts. They have teeth on both sides to engage with each strand and ensure synchronous movement of the conveyor.
  • Multiplex Sprockets: Multiplex sprockets are used in conveyor systems with multiple strands of chain or belts running in parallel. They are designed to accommodate and engage with several strands at once for efficient power transmission.
  • Tapered Bore Sprockets: These sprockets have a tapered bore that allows for easy installation and removal from the conveyor shaft. The taper helps create a tight fit, ensuring secure power transmission.
  • Split Sprockets: Split sprockets consist of two halves that can be separated and installed around the conveyor shaft without the need to disassemble the entire conveyor system. This design facilitates quick and easy maintenance and replacement.
  • Idler Sprockets: Idler sprockets do not transmit power; instead, they help guide and support the chain or belt in certain conveyor configurations. They are used to maintain proper tension and alignment in the conveyor system.
  • Plastic Conveyor Sprockets: These sprockets are made from plastic materials, such as polyethylene or nylon. They are lightweight, corrosion-resistant, and ideal for applications where metal sprockets may not be suitable.
  • Stainless Steel Conveyor Sprockets: Stainless steel sprockets offer excellent corrosion resistance and are well-suited for applications in wet or harsh environments.
  • Flame or Induction-Hardened Sprockets: These sprockets undergo a heat treatment process to increase their surface hardness and wear resistance, making them suitable for high-wear applications.

The choice of conveyor sprocket type depends on factors such as the conveyor system design, load capacity, speed, environmental conditions, and the type of chain or belt used. Selecting the appropriate sprocket type is essential to ensure efficient and reliable operation of the conveyor system.

In summary, conveyor sprockets are available in various types to meet the diverse requirements of different conveyor systems and industries.

China factory America, Kana, Europe, ANSI Standard or Made to Order Sprockets for Roller Chain and Conveyor Chain  China factory America, Kana, Europe, ANSI Standard or Made to Order Sprockets for Roller Chain and Conveyor Chain
editor by CX 2023-11-13

China factory Transmission Roller Chain and Chain Sprocket of Conveyor System

Product Description

Drive  Chain
1. Used in industry production line
2. Type: X348 X458 XH 468H F100*16 F100*17 F100*24
3. Material: 45Mn2 40Cr 45# 42CrMo.
All kinds of forged chains are available, such as drop forged chains such as X348 chain, X458 chain, X678 chain, X698 chain (698 chain), P142 chain(scraper chain), detachable chain and so on.

Relevant trolley and wheels are also most competitive in world market.

There are extended pin chain, pusher, plate and so on to meet different customer’s request.

Customers’ samples or drawings are welcome.

Specifications
I-beam monorail systems components.
RIVET LESS CHAIN, POWER & FREE TROLLEY, BEARING, “H” ATTACHMENTS

Available products:

Rivetless chain x228,x348,x458,x678,x698,F100,F160
Relevant products trolleys,carriers,spare parts,Wheels
Material 40Cr,20CrMnti

Chain link feature and advantages
1. Friction press machine produced by forged process.                                                                                                                 
2. Continuous mesh belt CZPT heat treatment.
3. High quality alloy steel material.(40Cr,20CrMnTi)
4. High temperature resistance.
5. High tensile strength.
Chain link application
The chain link is used for chain conveyor, scraper conveyor and  conveyor system and so on.
The user can select the appropriate type, material and specifications of chain link according to the different transport material and  environment.

The overhead conveyor components including drop forged rivetless chain, drop forged overhead trolley, cater pillar drive chain, trolley attachment, side link pusher dog, rollers turn roller, enclosed track chain, free carrier trolley and so on. 

Material: Alloy
Structure: Roller Chain
Surface Treatment: Polishing
Chain Size: 1/2"*3/32"
Feature: Heat Resistant
Matched with: Sprocket
Samples:
US$ 1/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

|

Customized Request

conveyor sprocket

Troubleshooting Conveyor Sprocket Issues

Conveyor sprockets are critical components in a conveyor system, and issues with them can lead to disruptions in material handling processes. Here are some common problems that may arise with conveyor sprockets and how to troubleshoot them:

  1. Excessive Wear: If the sprocket teeth are showing signs of excessive wear, it may be due to a misalignment issue. Check for misalignment between the sprocket and the conveyor chain or belt. Correct any misalignment and ensure that the sprocket is properly aligned with the conveyor.
  2. Sprocket Teeth Damage: Damage to the sprocket teeth can be caused by foreign objects or debris caught between the chain links and sprocket teeth. Inspect the sprocket regularly for any debris buildup, and clean it if necessary. Additionally, consider implementing measures to prevent foreign objects from entering the conveyor system.
  3. Chain Jumping or Slippage: Chain jumping or slippage can be caused by insufficient tension in the conveyor chain. Check the tension of the chain and adjust it to the recommended specifications provided by the conveyor manufacturer. Also, examine the sprocket teeth for signs of wear or damage that may be contributing to the issue.
  4. Excessive Noise or Vibration: Excessive noise or vibration may indicate misalignment, worn sprocket teeth, or loose mounting. Inspect the sprocket and conveyor components for any signs of wear, misalignment, or damage. Tighten any loose mounting bolts and make necessary adjustments to reduce noise and vibration.
  5. Corrosion or Rust: In humid or corrosive environments, sprockets may be prone to rust and corrosion. Consider using sprockets made from corrosion-resistant materials, such as stainless steel or plastic, in such environments. Regularly inspect and maintain the sprockets to prevent corrosion buildup.

It’s essential to perform routine maintenance and inspections of conveyor sprockets to identify and address potential issues early on. By troubleshooting and resolving problems promptly, you can ensure the smooth and efficient operation of your conveyor system, leading to increased productivity and reduced downtime.

conveyor sprocket

Can conveyor sprockets be used in curved or inclined conveyor systems?

Yes, conveyor sprockets can be used in curved or inclined conveyor systems. In these types of conveyor setups, the sprockets play a crucial role in guiding and driving the conveyor chain or belt along the curved or inclined path.

Curved Conveyor Systems:

In curved conveyor systems, the conveyor belt or chain needs to change its direction smoothly to navigate the curved path. To achieve this, specialized sprockets with a specific curvature are used. These sprockets are designed to match the desired curve of the conveyor and ensure that the belt or chain follows the intended path without slipping or derailing.

Inclined Conveyor Systems:

In inclined conveyor systems, the conveyor is set at an angle to transport materials between different levels. The sprockets used in inclined conveyors must be designed to accommodate the increased load and maintain proper engagement with the chain or belt to prevent slippage.

Key Considerations:

When using conveyor sprockets in curved or inclined systems, the following considerations are essential:

  • Proper Sprocket Design: Ensure that the sprockets are designed to match the curvature of the conveyor for curved systems or are appropriately sized and spaced for inclined systems.
  • Chain or Belt Tension: Proper tensioning of the chain or belt is crucial to prevent slippage and maintain smooth operation in inclined conveyors.
  • Lubrication: Adequate lubrication of the sprockets and chains or belts is essential to minimize friction and wear in curved or inclined systems.
  • Material Selection: Choose sprockets made from durable and wear-resistant materials, especially when dealing with higher loads or challenging environments.

By using the right sprockets and ensuring proper maintenance, conveyor systems can operate smoothly and efficiently in curved or inclined configurations. Consulting with conveyor system experts and sprocket manufacturers can help in selecting the most suitable sprockets for specific curved or inclined conveyor applications.

conveyor sprocket

Eco-Friendly Materials Used for Manufacturing Conveyor Sprockets

Yes, there are several eco-friendly materials used for manufacturing conveyor sprockets. As environmental concerns continue to grow, industries are increasingly focusing on sustainable and green manufacturing practices. Some of the eco-friendly materials used for conveyor sprockets include:

  • 1. Recycled Steel: Steel is a common material for conveyor sprockets, and using recycled steel helps reduce the demand for virgin steel production and lowers the carbon footprint.
  • 2. Cast Iron: Cast iron sprockets can also be considered eco-friendly as cast iron is a durable and long-lasting material that requires less frequent replacements, reducing waste generation.
  • 3. Non-Toxic Coatings: Some manufacturers use non-toxic and environmentally friendly coatings on sprockets to protect them from corrosion without harming the environment.
  • 4. Biodegradable Plastics: In certain applications, biodegradable plastics may be used as a material for sprockets, offering an eco-friendly alternative to conventional plastics.
  • 5. Sustainable Manufacturing Processes: Apart from material choices, eco-friendly conveyor sprockets can be produced using sustainable manufacturing practices that aim to minimize energy consumption and waste generation.

When selecting conveyor sprockets, it’s essential to inquire about the materials used in their construction and opt for those that prioritize sustainability. Choosing eco-friendly materials not only reduces the environmental impact but also promotes a greener and more sustainable industry.

China factory Transmission Roller Chain and Chain Sprocket of Conveyor System  China factory Transmission Roller Chain and Chain Sprocket of Conveyor System
editor by CX 2023-09-29

China Hot selling Transmission Martin Gearbox Parts Conveyor Roller Chains Factory Price High Quality Carbon Steel Simplex Plate Wheels Roller Chain Sprocket

Product Description

SPROCKET  1” X 17.02mm  16B SERIES SPROCKETS
 

For Chain Acc.to DIN8187 ISO/R 606
Tooth Radius  r3 26.0mm
Radius Width C 2.5mm
Tooth Width b1 15.8mm
Tooth Width B1 16.2mm
Tooth Width B2 47.7mm
Tooth Width B3 79.6mm
16B SERIES ROLLER CHAINS  
Pitch 25.4 mm
Internal Width 17.02 mm
Roller Diameter 15.88mm

 

Z de dp SIMPLEX DUPLEX TRIPLEX
dm D1 A dm D2 A dm D2 A
8 77.0  66.37  42 16 35 42 16 65 42 20 95
9 85.0  74.27  50 16 35 50 16 65 50 20 95
10 93.0  82.19  55 16 35 56 16 65 56 20 95
11 105.1  90.14  61 16 40 64 20 70 64 25 100
12 109.0  98.14  69 16 40 72 20 70 72 25 100
13 117.0  106.12  78 16 40 80 20 70 80 25 100
14 125.0  114.15  84 16 40 88 20 70 88 25 100
15 133.0  122.17  92 16 40 96 20 70 96 25 100
16 141.0  130.20  100 20 45 104 20 70 104 25 100
17 149.0  138.22  100 20 45 112 20 70 112 25 100
18 157.0  146.28  100 20 45 120 20 70 120 25 100
19 165.2  154.33  100 20 45 128 20 70 128 25 100
20 173.2  162.38  100 20 45 130 20 70 130 25 100
21 181.2  170.43  110 20 50 130 25 70 *130 25 100
22 189.3  178.48  110 20 50 *130 25 70 *130 25 100
23 197.5  186.53  110 20 50 *130 25 70 *130 25 100
24 205.5  194.59  110 20 50 *130 25 70 *130 25 100
25 213.5  202.66  110 20 50 *130 25 70 *130 25 100
26 221.6  210.72  120 20 50 *130 25 70 *130 30 100
27 229.6  218.79  120 20 50 *130 25 70 *130 30 100
28 237.7  226.85  120 20 50 *130 25 70 *130 30 100
29 245.8  234.92  120 20 50 *130 25 70 *130 30 100
30 254.0  243.00  120 20 50 *130 25 70 *130 30 100
31 262.0  251.08  *120 25 50 *140 25 70 *140 30 100
32 270.0  259.13  *120 25 50 *140 25 70 *140 30 100
33 278.5  267.21  *120 25 50 *140 25 70 *140 30 100
34 287.0  275.28  *120 25 50 *140 25 70 *140 30 100
35 296.2  283.36  *120 25 50 *140 25 70 *140 30 100
36 304.6  291.44  *120 25 50 *140 25 70 *140 30 100
37 312.6  299.51  *120 25 50 *140 25 70 *140 30 100
38 320.7  307.59  *120 25 50 *140 25 70 *140 30 100
39 328.8  315.67  *120 25 50 *140 25 70 *140 30 100
40 336.9  323.75  *120 25 50 *140 25 70 *140 30 100
41 345.0  331.81  *125 25 68 *140 25 70 *160 30 100
42 353.0  339.89  *125 25 68 *140 25 70 *160 30 100
43 361.1  347.97  *125 25 68 *140 25 70 *160 30 100
44 369.1  356.05  *125 25 68 *140 25 70 *160 30 100
45 377.1  364.12  *125 25 68 *140 25 70 *160 30 100
46 385.2  372.20  *125 25 68 *140 25 70 *160 30 100
47 393.2  380.28  *125 25 68 *140 25 70 *160 30 100
48 401.3  388.36  *125 25 68 *140 25 70 *160 30 100
49 409.3  396.44  *125 25 68 *140 25 70 *160 30 100
50 417.4  404.52  *125 25 68 *140 25 70 *160 30 100
51 425.5  412.60  *125 25 68 *150 25 85 *180 30 110
52 433.6  420.68  *125 25 68 *150 25 85 *180 30 110
53 441.7  428.76  *125 25 68 *150 25 85 *180 30 110
54 448.3  436.84  *125 25 68 *150 25 85 *180 30 110
55 457.9  444.92  *125 25 68 *150 25 85 *180 30 110
56 466.0  453.01  *125 25 68 *150 25 85 *180 30 110
57 474.0  461.08  *125 25 68 *150 25 85 *180 30 110
58 482.1  469.16  *133 25 68 *150 25 85 *180 30 110
59 490.2  477.24  *133 25 68 *150 25 85 *180 30 110
60 498.3  485.23  *133 25 68 *150 25 85 *180 30 110
62 514.5  501.49  *133 25 68 *150 25 85 *180 30 110
64 530.7  517.65  *140 25 68 *160 25 90 *180 30 110
65 538.8  525.73  *140 25 68 *160 25 90 *180 30 110
66 546.8  533.80  *140 25 68 *160 25 90 *180 30 110
68 562.9  549.98  *140 25 68 *160 25 90 *180 30 110
70 579.2  566.15  *140 25 68 *160 25 90 *180 30 110
72 595.4  582.31  *140 25 68 *160 25 90 *180 30 110
75 619.7  606.56  *140 25 68 *160 25 90 *180 30 110
76 627.0  614.64  *140 25 68 *160 25 90 *180 30 110
78 643.3  630.81  *140 25 68 *160 25 90 *180 30 110
80 660.0  646.97  *140 25 68 *160 25 90 *180 30 110
85 699.9  687.39  *140 25 78 *160 25 90 *180 30 110
90 740.3  727.80  *140 25 78 *160 25 90 *180 30 110
95 781.1  768.22  *140 25 78 *160 25 90 *180 30 110
100 821.1  808.64  *140 25 78 *160 25 90 *180 30 110
110 902.0  889.48  *140 25 78 *160 25 90 *180 30 110
114 934.3  921.81  *140 25 78 *160 25 90 *180 30 110
120 982.8  970.32  *140 25 78 *160 25 90 *180 30 110
125 1571.3  1571.73  *140 25 78 *160 25 90 *180 30 110

Notice: *welding hub

BASIC INFO.
 

Product name  DIN ISO Standard Sprocket for Roller Chain
Materials Available  1. Stainless Steel: SS304, SS316, etc
2. Alloy Steel: C45, 45Mn, 42CrMo, 20CrMo, etc
3. OEM according to your request
Surface Treatment Heat treatment, Quenching treatment, High frequency normalizing treatment, Polishing, Electrophoresis paint processing, Anodic oxidation treatment, etc
Characteristic Fire Resistant, Oil Resistant, Heat Resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, etc
Design criterion ISO DIN ANSI & Customer Drawings
Size Customer Drawings & ISO standard 
Application Industrial transmission equipment
Package Wooden Case / Container and pallet, or made-to-order
Certificate ISO9001: 2008 
Advantage Quality first, Service first, Competitive price, Fast delivery
Delivery Time 20 days for samples. 45 days for official order.

INSTALLATION AND USING

The chain wheel, as a drive or deflection for chains, has pockets to hold the chain links with a D-profile cross section with flat side surfaces  parallel to the centre plane of the chain links, and outer surfaces at right angles to the chain link centre plane. The chain links are pressed firmly against the outer surfaces and each of the side surfaces by the angled laying surfaces at the base of the pockets, and also the support surfaces of the wheel body together with the end sides of the webs formed by the leading and trailing walls of the pocket.

NOTICE

When fitting new chain spoket it is very important that a new chain is fitted at the same time, and vice versa. Using an old chain with new sprockets, or a new chain with old sprockets will cause rapid wear.

It is important if you are installing the chainwheels yourself to have the factory service manual specific to your model. Our chainwheels are made to be a direct replacement for your OEM chainwheels and as such, the installation should be performed according to your models service manual.

During use a chain will stretch (i.e. the pins will wear causing extension of the chain). Using a chain which has been stretched more than the above maximum allowance causes the chain to ride up the teeth of the sprocket. This causes damage to the tips of the chainwheels teeth, as the force transmitted by the chain is transmitted entirely through the top of the tooth, rather than the whole tooth. This results in severe wearing of the chainwheel.
 

FOR CHAIN STHangZhouRDS

Standards organizations (such as ANSI and ISO) maintain standards for design, dimensions, and interchangeability of transmission chains. For example, the following Table shows data from ANSI standard B29.1-2011 (Precision Power Transmission Roller Chains, Attachments, and Sprockets) developed by the American Society of Mechanical Engineers (ASME). See the references[8][9][10] for additional information.

ASME/ANSI B29.1-2011 Roller Chain Standard SizesSizePitchMaximum Roller DiameterMinimum Ultimate Tensile StrengthMeasuring Load25

ASME/ANSI B29.1-2011 Roller Chain Standard Sizes
Size Pitch Maximum Roller Diameter Minimum Ultimate Tensile Strength Measuring Load
25 0.250 in (6.35 mm) 0.130 in (3.30 mm) 780 lb (350 kg) 18 lb (8.2 kg)
35 0.375 in (9.53 mm) 0.200 in (5.08 mm) 1,760 lb (800 kg) 18 lb (8.2 kg)
41 0.500 in (12.70 mm) 0.306 in (7.77 mm) 1,500 lb (680 kg) 18 lb (8.2 kg)
40 0.500 in (12.70 mm) 0.312 in (7.92 mm) 3,125 lb (1,417 kg) 31 lb (14 kg)
50 0.625 in (15.88 mm) 0.400 in (10.16 mm) 4,880 lb (2,210 kg) 49 lb (22 kg)
60 0.750 in (19.05 mm) 0.469 in (11.91 mm) 7,030 lb (3,190 kg) 70 lb (32 kg)
80 1.000 in (25.40 mm) 0.625 in (15.88 mm) 12,500 lb (5,700 kg) 125 lb (57 kg)
100 1.250 in (31.75 mm) 0.750 in (19.05 mm) 19,531 lb (8,859 kg) 195 lb (88 kg)
120 1.500 in (38.10 mm) 0.875 in (22.23 mm) 28,125 lb (12,757 kg) 281 lb (127 kg)
140 1.750 in (44.45 mm) 1.000 in (25.40 mm) 38,280 lb (17,360 kg) 383 lb (174 kg)
160 2.000 in (50.80 mm) 1.125 in (28.58 mm) 50,000 lb (23,000 kg) 500 lb (230 kg)
180 2.250 in (57.15 mm) 1.460 in (37.08 mm) 63,280 lb (28,700 kg) 633 lb (287 kg)
200 2.500 in (63.50 mm) 1.562 in (39.67 mm) 78,175 lb (35,460 kg) 781 lb (354 kg)
240 3.000 in (76.20 mm) 1.875 in (47.63 mm) 112,500 lb (51,000 kg) 1,000 lb (450 kg

For mnemonic purposes, below is another presentation of key dimensions from the same standard, expressed in fractions of an inch (which was part of the thinking behind the choice of preferred numbers in the ANSI standard):

Pitch (inches) Pitch expressed
in eighths
ANSI standard
chain number
Width (inches)
14 28 25 18
38 38 35 316
12 48 41 14
12 48 40 516
58 58 50 38
34 68 60 12
1 88 80 58

Notes:
1. The pitch is the distance between roller centers. The width is the distance between the link plates (i.e. slightly more than the roller width to allow for clearance).
2. The right-hand digit of the standard denotes 0 = normal chain, 1 = lightweight chain, 5 = rollerless bushing chain.
3. The left-hand digit denotes the number of eighths of an inch that make up the pitch.
4. An “H” following the standard number denotes heavyweight chain. A hyphenated number following the standard number denotes double-strand (2), triple-strand (3), and so on. Thus 60H-3 denotes number 60 heavyweight triple-strand chain.
 A typical bicycle chain (for derailleur gears) uses narrow 1⁄2-inch-pitch chain. The width of the chain is variable, and does not affect the load capacity. The more sprockets at the rear wheel (historically 3-6, nowadays 7-12 sprockets), the narrower the chain. Chains are sold according to the number of speeds they are designed to work with, for example, “10 speed chain”. Hub gear or single speed bicycles use 1/2″ x 1/8″ chains, where 1/8″ refers to the maximum thickness of a sprocket that can be used with the chain.

Typically chains with parallel shaped links have an even number of links, with each narrow link followed by a broad one. Chains built up with a uniform type of link, narrow at 1 and broad at the other end, can be made with an odd number of links, which can be an advantage to adapt to a special chainwheel-distance; on the other side such a chain tends to be not so strong.

Roller chains made using ISO standard are sometimes called as isochains.

 

WHY CHOOSE US 

1. Reliable Quality Assurance System
2. Cutting-Edge Computer-Controlled CNC Machines
3. Bespoke Solutions from Highly Experienced Specialists
4. Customization and OEM Available for Specific Application
5. Extensive Inventory of Spare Parts and Accessories
6. Well-Developed CZPT Marketing Network
7. Efficient After-Sale Service System

 

The 219 sets of advanced automatic production equipment provide guarantees for high product quality. The 167 engineers and technicians with senior professional titles can design and develop products to meet the exact demands of customers, and OEM customizations are also available with us. Our sound global service network can provide customers with timely after-sales technical services.

We are not just a manufacturer and supplier, but also an industry consultant. We work pro-actively with you to offer expert advice and product recommendations in order to end up with a most cost effective product available for your specific application. The clients we serve CZPT range from end users to distributors and OEMs. Our OEM replacements can be substituted wherever necessary and suitable for both repair and new assemblies.

 

 

Shipping Cost:

Estimated freight per unit.



To be negotiated|


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Standard Or Nonstandard: Standard, Nonstandard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

conveyor sprocket

Troubleshooting Conveyor Sprocket Issues

Conveyor sprockets are critical components in a conveyor system, and issues with them can lead to disruptions in material handling processes. Here are some common problems that may arise with conveyor sprockets and how to troubleshoot them:

  1. Excessive Wear: If the sprocket teeth are showing signs of excessive wear, it may be due to a misalignment issue. Check for misalignment between the sprocket and the conveyor chain or belt. Correct any misalignment and ensure that the sprocket is properly aligned with the conveyor.
  2. Sprocket Teeth Damage: Damage to the sprocket teeth can be caused by foreign objects or debris caught between the chain links and sprocket teeth. Inspect the sprocket regularly for any debris buildup, and clean it if necessary. Additionally, consider implementing measures to prevent foreign objects from entering the conveyor system.
  3. Chain Jumping or Slippage: Chain jumping or slippage can be caused by insufficient tension in the conveyor chain. Check the tension of the chain and adjust it to the recommended specifications provided by the conveyor manufacturer. Also, examine the sprocket teeth for signs of wear or damage that may be contributing to the issue.
  4. Excessive Noise or Vibration: Excessive noise or vibration may indicate misalignment, worn sprocket teeth, or loose mounting. Inspect the sprocket and conveyor components for any signs of wear, misalignment, or damage. Tighten any loose mounting bolts and make necessary adjustments to reduce noise and vibration.
  5. Corrosion or Rust: In humid or corrosive environments, sprockets may be prone to rust and corrosion. Consider using sprockets made from corrosion-resistant materials, such as stainless steel or plastic, in such environments. Regularly inspect and maintain the sprockets to prevent corrosion buildup.

It’s essential to perform routine maintenance and inspections of conveyor sprockets to identify and address potential issues early on. By troubleshooting and resolving problems promptly, you can ensure the smooth and efficient operation of your conveyor system, leading to increased productivity and reduced downtime.

conveyor sprocket

What are the load-carrying capacities of different conveyor sprocket configurations?

The load-carrying capacity of conveyor sprockets can vary depending on several factors, including the material of the sprocket, the number of teeth, and the design of the conveyor system. Generally, larger sprockets with more teeth can handle higher loads.

Conveyor sprockets are typically designed to conform to industry standards, such as those set by the American National Standards Institute (ANSI) or the International Organization for Standardization (ISO). These standards specify the dimensions and load ratings for different sprocket sizes and configurations.

For heavy-duty applications, conveyor sprockets made from robust materials like cast iron or steel are preferred. These materials offer high strength and durability, allowing them to carry substantial loads without deformation or failure.

The load-carrying capacity is usually indicated by the manufacturer and is based on the maximum allowable radial load and the maximum allowable tangential load. It’s essential to consult the manufacturer’s specifications and guidelines to ensure that the chosen conveyor sprocket is suitable for the intended load and application.

Additionally, factors like conveyor speed, operating temperature, and environmental conditions can also influence the load-carrying capacity of conveyor sprockets. Proper maintenance and lubrication of the sprockets are essential to ensure optimal performance and to prevent premature wear or failure due to excessive loads.

conveyor sprocket

Replacing Worn-out Conveyor Sprockets

If a conveyor sprocket is worn out or damaged, it is possible to replace it without replacing the entire conveyor chain. Conveyor sprockets can experience wear over time due to the friction and stress of continuous operation. Signs of a worn-out sprocket may include teeth that are significantly worn down, bent, or broken.

To replace a worn-out conveyor sprocket, follow these steps:

  1. Identify the Sprocket Type: Before purchasing a replacement sprocket, identify the specific type and size of the existing sprocket. Note the number of teeth, bore size, and any specific design features.
  2. Remove the Old Sprocket: Shut down the conveyor system and ensure that it is not in operation. Remove any guards or covers that may be obstructing the sprocket. Loosen and remove the set screws or bolts securing the sprocket to the conveyor shaft.
  3. Inspect Other Components: While replacing the sprocket, take the opportunity to inspect other conveyor components, such as the chain or belt, for wear or damage. Replace any worn-out components as needed.
  4. Install the New Sprocket: Position the new sprocket on the conveyor shaft, aligning it properly with the chain or belt. Secure the sprocket in place with the set screws or bolts, ensuring it is firmly attached to the shaft.
  5. Check Alignment: Verify that the new sprocket is correctly aligned with the conveyor chain or belt. Proper alignment is crucial for smooth operation and to prevent premature wear on the new sprocket.
  6. Lubrication: Apply the appropriate lubrication to the new sprocket as recommended by the manufacturer. Proper lubrication reduces friction and wear, extending the sprocket’s lifespan.
  7. Test the Conveyor: Once the new sprocket is installed and all components are reassembled, test the conveyor system to ensure it operates smoothly and without any issues.

Replacing a worn-out conveyor sprocket promptly is essential to prevent further damage to the conveyor system and maintain efficient material handling. Regular inspection and maintenance of conveyor sprockets can help identify wear early on, allowing for timely replacements and preventing costly downtime.

China Hot selling Transmission Martin Gearbox Parts Conveyor Roller Chains Factory Price High Quality Carbon Steel Simplex Plate Wheels Roller Chain Sprocket  China Hot selling Transmission Martin Gearbox Parts Conveyor Roller Chains Factory Price High Quality Carbon Steel Simplex Plate Wheels Roller Chain Sprocket
editor by CX 2023-08-11

China wholesaler Transmission Martin Gearbox Parts Conveyor Roller Chains Factory Price High Quality Carbon Steel Simplex Plate Wheels Roller Chain Sprocket

Product Description

SPROCKET  1” X 17.02mm  16B SERIES SPROCKETS
 

For Chain Acc.to DIN8187 ISO/R 606
Tooth Radius  r3 26.0mm
Radius Width C 2.5mm
Tooth Width b1 15.8mm
Tooth Width B1 16.2mm
Tooth Width B2 47.7mm
Tooth Width B3 79.6mm
16B SERIES ROLLER CHAINS  
Pitch 25.4 mm
Internal Width 17.02 mm
Roller Diameter 15.88mm

 

Z de dp SIMPLEX DUPLEX TRIPLEX
dm D1 A dm D2 A dm D2 A
8 77.0  66.37  42 16 35 42 16 65 42 20 95
9 85.0  74.27  50 16 35 50 16 65 50 20 95
10 93.0  82.19  55 16 35 56 16 65 56 20 95
11 105.1  90.14  61 16 40 64 20 70 64 25 100
12 109.0  98.14  69 16 40 72 20 70 72 25 100
13 117.0  106.12  78 16 40 80 20 70 80 25 100
14 125.0  114.15  84 16 40 88 20 70 88 25 100
15 133.0  122.17  92 16 40 96 20 70 96 25 100
16 141.0  130.20  100 20 45 104 20 70 104 25 100
17 149.0  138.22  100 20 45 112 20 70 112 25 100
18 157.0  146.28  100 20 45 120 20 70 120 25 100
19 165.2  154.33  100 20 45 128 20 70 128 25 100
20 173.2  162.38  100 20 45 130 20 70 130 25 100
21 181.2  170.43  110 20 50 130 25 70 *130 25 100
22 189.3  178.48  110 20 50 *130 25 70 *130 25 100
23 197.5  186.53  110 20 50 *130 25 70 *130 25 100
24 205.5  194.59  110 20 50 *130 25 70 *130 25 100
25 213.5  202.66  110 20 50 *130 25 70 *130 25 100
26 221.6  210.72  120 20 50 *130 25 70 *130 30 100
27 229.6  218.79  120 20 50 *130 25 70 *130 30 100
28 237.7  226.85  120 20 50 *130 25 70 *130 30 100
29 245.8  234.92  120 20 50 *130 25 70 *130 30 100
30 254.0  243.00  120 20 50 *130 25 70 *130 30 100
31 262.0  251.08  *120 25 50 *140 25 70 *140 30 100
32 270.0  259.13  *120 25 50 *140 25 70 *140 30 100
33 278.5  267.21  *120 25 50 *140 25 70 *140 30 100
34 287.0  275.28  *120 25 50 *140 25 70 *140 30 100
35 296.2  283.36  *120 25 50 *140 25 70 *140 30 100
36 304.6  291.44  *120 25 50 *140 25 70 *140 30 100
37 312.6  299.51  *120 25 50 *140 25 70 *140 30 100
38 320.7  307.59  *120 25 50 *140 25 70 *140 30 100
39 328.8  315.67  *120 25 50 *140 25 70 *140 30 100
40 336.9  323.75  *120 25 50 *140 25 70 *140 30 100
41 345.0  331.81  *125 25 68 *140 25 70 *160 30 100
42 353.0  339.89  *125 25 68 *140 25 70 *160 30 100
43 361.1  347.97  *125 25 68 *140 25 70 *160 30 100
44 369.1  356.05  *125 25 68 *140 25 70 *160 30 100
45 377.1  364.12  *125 25 68 *140 25 70 *160 30 100
46 385.2  372.20  *125 25 68 *140 25 70 *160 30 100
47 393.2  380.28  *125 25 68 *140 25 70 *160 30 100
48 401.3  388.36  *125 25 68 *140 25 70 *160 30 100
49 409.3  396.44  *125 25 68 *140 25 70 *160 30 100
50 417.4  404.52  *125 25 68 *140 25 70 *160 30 100
51 425.5  412.60  *125 25 68 *150 25 85 *180 30 110
52 433.6  420.68  *125 25 68 *150 25 85 *180 30 110
53 441.7  428.76  *125 25 68 *150 25 85 *180 30 110
54 448.3  436.84  *125 25 68 *150 25 85 *180 30 110
55 457.9  444.92  *125 25 68 *150 25 85 *180 30 110
56 466.0  453.01  *125 25 68 *150 25 85 *180 30 110
57 474.0  461.08  *125 25 68 *150 25 85 *180 30 110
58 482.1  469.16  *133 25 68 *150 25 85 *180 30 110
59 490.2  477.24  *133 25 68 *150 25 85 *180 30 110
60 498.3  485.23  *133 25 68 *150 25 85 *180 30 110
62 514.5  501.49  *133 25 68 *150 25 85 *180 30 110
64 530.7  517.65  *140 25 68 *160 25 90 *180 30 110
65 538.8  525.73  *140 25 68 *160 25 90 *180 30 110
66 546.8  533.80  *140 25 68 *160 25 90 *180 30 110
68 562.9  549.98  *140 25 68 *160 25 90 *180 30 110
70 579.2  566.15  *140 25 68 *160 25 90 *180 30 110
72 595.4  582.31  *140 25 68 *160 25 90 *180 30 110
75 619.7  606.56  *140 25 68 *160 25 90 *180 30 110
76 627.0  614.64  *140 25 68 *160 25 90 *180 30 110
78 643.3  630.81  *140 25 68 *160 25 90 *180 30 110
80 660.0  646.97  *140 25 68 *160 25 90 *180 30 110
85 699.9  687.39  *140 25 78 *160 25 90 *180 30 110
90 740.3  727.80  *140 25 78 *160 25 90 *180 30 110
95 781.1  768.22  *140 25 78 *160 25 90 *180 30 110
100 821.1  808.64  *140 25 78 *160 25 90 *180 30 110
110 902.0  889.48  *140 25 78 *160 25 90 *180 30 110
114 934.3  921.81  *140 25 78 *160 25 90 *180 30 110
120 982.8  970.32  *140 25 78 *160 25 90 *180 30 110
125 1571.3  1571.73  *140 25 78 *160 25 90 *180 30 110

Notice: *welding hub

BASIC INFO.
 

Product name  DIN ISO Standard Sprocket for Roller Chain
Materials Available  1. Stainless Steel: SS304, SS316, etc
2. Alloy Steel: C45, 45Mn, 42CrMo, 20CrMo, etc
3. OEM according to your request
Surface Treatment Heat treatment, Quenching treatment, High frequency normalizing treatment, Polishing, Electrophoresis paint processing, Anodic oxidation treatment, etc
Characteristic Fire Resistant, Oil Resistant, Heat Resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, etc
Design criterion ISO DIN ANSI & Customer Drawings
Size Customer Drawings & ISO standard 
Application Industrial transmission equipment
Package Wooden Case / Container and pallet, or made-to-order
Certificate ISO9001: 2008 
Advantage Quality first, Service first, Competitive price, Fast delivery
Delivery Time 20 days for samples. 45 days for official order.

INSTALLATION AND USING

The chain wheel, as a drive or deflection for chains, has pockets to hold the chain links with a D-profile cross section with flat side surfaces  parallel to the centre plane of the chain links, and outer surfaces at right angles to the chain link centre plane. The chain links are pressed firmly against the outer surfaces and each of the side surfaces by the angled laying surfaces at the base of the pockets, and also the support surfaces of the wheel body together with the end sides of the webs formed by the leading and trailing walls of the pocket.

NOTICE

When fitting new chain spoket it is very important that a new chain is fitted at the same time, and vice versa. Using an old chain with new sprockets, or a new chain with old sprockets will cause rapid wear.

It is important if you are installing the chainwheels yourself to have the factory service manual specific to your model. Our chainwheels are made to be a direct replacement for your OEM chainwheels and as such, the installation should be performed according to your models service manual.

During use a chain will stretch (i.e. the pins will wear causing extension of the chain). Using a chain which has been stretched more than the above maximum allowance causes the chain to ride up the teeth of the sprocket. This causes damage to the tips of the chainwheels teeth, as the force transmitted by the chain is transmitted entirely through the top of the tooth, rather than the whole tooth. This results in severe wearing of the chainwheel.
 

FOR CHAIN STHangZhouRDS

Standards organizations (such as ANSI and ISO) maintain standards for design, dimensions, and interchangeability of transmission chains. For example, the following Table shows data from ANSI standard B29.1-2011 (Precision Power Transmission Roller Chains, Attachments, and Sprockets) developed by the American Society of Mechanical Engineers (ASME). See the references[8][9][10] for additional information.

ASME/ANSI B29.1-2011 Roller Chain Standard SizesSizePitchMaximum Roller DiameterMinimum Ultimate Tensile StrengthMeasuring Load25

ASME/ANSI B29.1-2011 Roller Chain Standard Sizes
Size Pitch Maximum Roller Diameter Minimum Ultimate Tensile Strength Measuring Load
25 0.250 in (6.35 mm) 0.130 in (3.30 mm) 780 lb (350 kg) 18 lb (8.2 kg)
35 0.375 in (9.53 mm) 0.200 in (5.08 mm) 1,760 lb (800 kg) 18 lb (8.2 kg)
41 0.500 in (12.70 mm) 0.306 in (7.77 mm) 1,500 lb (680 kg) 18 lb (8.2 kg)
40 0.500 in (12.70 mm) 0.312 in (7.92 mm) 3,125 lb (1,417 kg) 31 lb (14 kg)
50 0.625 in (15.88 mm) 0.400 in (10.16 mm) 4,880 lb (2,210 kg) 49 lb (22 kg)
60 0.750 in (19.05 mm) 0.469 in (11.91 mm) 7,030 lb (3,190 kg) 70 lb (32 kg)
80 1.000 in (25.40 mm) 0.625 in (15.88 mm) 12,500 lb (5,700 kg) 125 lb (57 kg)
100 1.250 in (31.75 mm) 0.750 in (19.05 mm) 19,531 lb (8,859 kg) 195 lb (88 kg)
120 1.500 in (38.10 mm) 0.875 in (22.23 mm) 28,125 lb (12,757 kg) 281 lb (127 kg)
140 1.750 in (44.45 mm) 1.000 in (25.40 mm) 38,280 lb (17,360 kg) 383 lb (174 kg)
160 2.000 in (50.80 mm) 1.125 in (28.58 mm) 50,000 lb (23,000 kg) 500 lb (230 kg)
180 2.250 in (57.15 mm) 1.460 in (37.08 mm) 63,280 lb (28,700 kg) 633 lb (287 kg)
200 2.500 in (63.50 mm) 1.562 in (39.67 mm) 78,175 lb (35,460 kg) 781 lb (354 kg)
240 3.000 in (76.20 mm) 1.875 in (47.63 mm) 112,500 lb (51,000 kg) 1,000 lb (450 kg

For mnemonic purposes, below is another presentation of key dimensions from the same standard, expressed in fractions of an inch (which was part of the thinking behind the choice of preferred numbers in the ANSI standard):

Pitch (inches) Pitch expressed
in eighths
ANSI standard
chain number
Width (inches)
14 28 25 18
38 38 35 316
12 48 41 14
12 48 40 516
58 58 50 38
34 68 60 12
1 88 80 58

Notes:
1. The pitch is the distance between roller centers. The width is the distance between the link plates (i.e. slightly more than the roller width to allow for clearance).
2. The right-hand digit of the standard denotes 0 = normal chain, 1 = lightweight chain, 5 = rollerless bushing chain.
3. The left-hand digit denotes the number of eighths of an inch that make up the pitch.
4. An “H” following the standard number denotes heavyweight chain. A hyphenated number following the standard number denotes double-strand (2), triple-strand (3), and so on. Thus 60H-3 denotes number 60 heavyweight triple-strand chain.
 A typical bicycle chain (for derailleur gears) uses narrow 1⁄2-inch-pitch chain. The width of the chain is variable, and does not affect the load capacity. The more sprockets at the rear wheel (historically 3-6, nowadays 7-12 sprockets), the narrower the chain. Chains are sold according to the number of speeds they are designed to work with, for example, “10 speed chain”. Hub gear or single speed bicycles use 1/2″ x 1/8″ chains, where 1/8″ refers to the maximum thickness of a sprocket that can be used with the chain.

Typically chains with parallel shaped links have an even number of links, with each narrow link followed by a broad one. Chains built up with a uniform type of link, narrow at 1 and broad at the other end, can be made with an odd number of links, which can be an advantage to adapt to a special chainwheel-distance; on the other side such a chain tends to be not so strong.

Roller chains made using ISO standard are sometimes called as isochains.

 

WHY CHOOSE US 

1. Reliable Quality Assurance System
2. Cutting-Edge Computer-Controlled CNC Machines
3. Bespoke Solutions from Highly Experienced Specialists
4. Customization and OEM Available for Specific Application
5. Extensive Inventory of Spare Parts and Accessories
6. Well-Developed CZPT Marketing Network
7. Efficient After-Sale Service System

 

The 219 sets of advanced automatic production equipment provide guarantees for high product quality. The 167 engineers and technicians with senior professional titles can design and develop products to meet the exact demands of customers, and OEM customizations are also available with us. Our sound global service network can provide customers with timely after-sales technical services.

We are not just a manufacturer and supplier, but also an industry consultant. We work pro-actively with you to offer expert advice and product recommendations in order to end up with a most cost effective product available for your specific application. The clients we serve CZPT range from end users to distributors and OEMs. Our OEM replacements can be substituted wherever necessary and suitable for both repair and new assemblies.

 

 

Shipping Cost:

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Standard Or Nonstandard: Standard, Nonstandard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Customization:
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conveyor sprocket

Can Conveyor Sprockets be Used in Precision Motion Control and Automation Systems?

Yes, conveyor sprockets can be used in precision motion control and automation systems. While conveyor systems are commonly associated with bulk material handling and transportation, they also find applications in industries that require precise movement and positioning of components.

In precision motion control and automation systems, conveyor sprockets play a critical role in synchronizing the movement of conveyor belts or chains with other components. By selecting sprockets with accurate tooth profiles, pitch, and material properties, manufacturers can achieve precise and repeatable motion in their automation processes.

Key factors that make conveyor sprockets suitable for precision motion control and automation systems include:

1. Tooth Profile: Conveyor sprockets are available in various tooth profiles, such as involute, circular, and square. The choice of tooth profile depends on the specific motion requirements of the automation system.

2. Pitch: Conveyor sprockets are designed with specific pitch values that correspond to the pitch of the conveyor chain or belt. The pitch accuracy ensures that the components move smoothly and consistently, which is vital in precision applications.

3. Material: High-quality materials, such as stainless steel or engineered plastics, are used to manufacture conveyor sprockets for precision applications. These materials offer excellent wear resistance, low friction, and dimensional stability, ensuring minimal variation in motion over time.

4. Low Backlash: In precision motion control, minimizing backlash is crucial to avoid errors and achieve accurate positioning. Well-designed conveyor sprockets can contribute to low backlash and enhance system performance.

5. Customization: Manufacturers can customize conveyor sprockets to meet the specific requirements of their automation systems. This includes modifying tooth count, pitch diameter, and bore size to achieve the desired motion characteristics.

6. Lubrication: Proper lubrication of conveyor sprockets is essential to maintain smooth operation and reduce friction. Lubricants should be selected based on the application’s speed, temperature, and environmental conditions.

Overall, conveyor sprockets offer a reliable and effective solution for precision motion control and automation systems. When properly selected and maintained, they contribute to the seamless operation of the automation processes, ensuring accuracy, efficiency, and productivity.

conveyor sprocket

Can conveyor sprockets be used in curved or inclined conveyor systems?

Yes, conveyor sprockets can be used in curved or inclined conveyor systems. In these types of conveyor setups, the sprockets play a crucial role in guiding and driving the conveyor chain or belt along the curved or inclined path.

Curved Conveyor Systems:

In curved conveyor systems, the conveyor belt or chain needs to change its direction smoothly to navigate the curved path. To achieve this, specialized sprockets with a specific curvature are used. These sprockets are designed to match the desired curve of the conveyor and ensure that the belt or chain follows the intended path without slipping or derailing.

Inclined Conveyor Systems:

In inclined conveyor systems, the conveyor is set at an angle to transport materials between different levels. The sprockets used in inclined conveyors must be designed to accommodate the increased load and maintain proper engagement with the chain or belt to prevent slippage.

Key Considerations:

When using conveyor sprockets in curved or inclined systems, the following considerations are essential:

  • Proper Sprocket Design: Ensure that the sprockets are designed to match the curvature of the conveyor for curved systems or are appropriately sized and spaced for inclined systems.
  • Chain or Belt Tension: Proper tensioning of the chain or belt is crucial to prevent slippage and maintain smooth operation in inclined conveyors.
  • Lubrication: Adequate lubrication of the sprockets and chains or belts is essential to minimize friction and wear in curved or inclined systems.
  • Material Selection: Choose sprockets made from durable and wear-resistant materials, especially when dealing with higher loads or challenging environments.

By using the right sprockets and ensuring proper maintenance, conveyor systems can operate smoothly and efficiently in curved or inclined configurations. Consulting with conveyor system experts and sprocket manufacturers can help in selecting the most suitable sprockets for specific curved or inclined conveyor applications.

conveyor sprocket

Inspecting and Maintaining Conveyor Sprockets for Smooth Operation

To ensure smooth operation and prolong the lifespan of conveyor sprockets, regular inspections and maintenance are essential. The frequency of inspections and maintenance will depend on several factors, including the operating conditions, the type of conveyor system, and the workload. However, the following general guidelines can be followed:

  • Regular Visual Inspections: Perform visual inspections of the conveyor sprockets at least once a week. Check for signs of wear, damage, or debris accumulation that could affect the sprocket’s performance.
  • Lubrication: Lubricate the conveyor sprockets regularly, as recommended by the manufacturer. Proper lubrication reduces friction and wear, ensuring smooth operation.
  • Tension Adjustment: Check and adjust the tension of the conveyor chain or belt to the manufacturer’s specifications. Proper tension is crucial for efficient power transmission and to prevent excessive wear on the sprockets.
  • Cleanliness: Keep the conveyor system clean and free from debris that may interfere with the sprocket’s movement. Regularly clean the sprockets to prevent material buildup.
  • Inspect Teeth and Bore: Pay close attention to the teeth of the sprockets and the bore area. If the teeth are worn down, bent, or have significant damage, it’s time to replace the sprocket.
  • Check Alignment: Ensure that the conveyor sprockets are properly aligned with the chain or belt. Misalignment can cause premature wear and damage.
  • Inspect Chain or Belt: Along with the sprockets, inspect the conveyor chain or belt for signs of wear or damage. Replace any worn-out chains or belts to prevent additional stress on the sprockets.
  • Scheduled Maintenance: Establish a scheduled maintenance plan based on the conveyor system’s usage and workload. Regularly perform thorough inspections, cleaning, and lubrication as part of the maintenance routine.

By following these guidelines and implementing a proactive maintenance approach, you can ensure that the conveyor sprockets function smoothly, minimize downtime, and extend the overall lifespan of your conveyor system.

China wholesaler Transmission Martin Gearbox Parts Conveyor Roller Chains Factory Price High Quality Carbon Steel Simplex Plate Wheels Roller Chain Sprocket  China wholesaler Transmission Martin Gearbox Parts Conveyor Roller Chains Factory Price High Quality Carbon Steel Simplex Plate Wheels Roller Chain Sprocket
editor by CX 2023-08-09

China factory Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket

Product Description

Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket

Standard sprockets:

European standard sprockets

DIN stock bore sprockets & plateheels

03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3
28B-1-2-3 32B-1-2-3

03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1 08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3
28A-1-2-3 32A-1-2-3

DIN finished bore sprockets

06B-1 08B-1 10B-1 12B-1 16B-1 20B-1

stainless steel sprockets

06B-1 08B-1 10B-1 12B-1 16B-1

taper bore sprockets

3/8″×7/32″ 1/2″×5/16″ 5/8″×3/8″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″

cast iron sprockets

06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3

platewheels for conveyor chain

20×16mm 30×17.02mm P50 P75 P100

table top wheels

P38.1

idler sprockets with ball bearing

8×1/8″ 3/8″×7/32″ 1/2″×1/8″ 1/2″×3/16″ 1/2″×5/16″ 5/8″×3/8″ 5/8″×3/8″ 5/8″×3/8″ 3/4″×7/16″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″

double simplex sprockets

06B-1 08B-1 10B-1 12B-1 16B-1

American standard sprockets

ASA stock bore sprockets

-2 35-3 -2 40-3 50 50-2-50-3 60 60-2 60-3 80-80-2 80-3 100 100-2 100-3 120 120-2 120-3 140 140-2 160 160-2 180 200
200-2 240

finished bore sprockets

stainless steel sprockets

60

double single sprockets&single type Csprockets

taper bore sprockets

35 35-2 -2 50 50-2 60 60-2 80 80-2

double pitch sprockets

2040/2042 2050/2052 2060/2062 2080/2082

sprockets with split taper bushings

40-2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 120 120-2

sprockets with QD bushings

35 35-1 35-2 -2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 100-3

Japan standard sprockets

JIS stock sprockets

140 160

finished bore sprockets

FB25B FB35B FB40B FB50B FB60B FB80B FB100B FB120B

double single sprockets

40SD 50SD 60SD 80SD 100SD

double pitch sprockets

speed-ratio sprockets

C3B9N C3B10N C4B10N C4B11 C4B12 C5B10N C5B11 C5B12N C6B10N C6B11 C6B12

idler sprockets

35BB20H 40BB17H 40BB18H 50BB15H 50BB17H 60BB13H 60BB15H 80BB12H

table top sprockets

P38.1

 

Customization process :

1.Provide documentation: CAD, DWG, DXF, PDF,3D model ,STEP, IGS, PRT
2.Quote: We will give you the best price within 24 hours
3.Place an order: Confirm the cooperation details and CZPT the contract, and provide the labeling service
4.Processing and customization: Short delivery time

Related products:

 

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If you need to customize transmission products,
please click here to contact us!

Chain Sprockets:

 

Company Information:

 

 

 

 

Standard Or Nonstandard: Standard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Cut Gear
Toothed Portion Shape: Spur Gear
Material: Custom Made
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

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conveyor sprocket

Signs of Wear and Tear in Conveyor Sprockets

Conveyor sprockets play a critical role in the smooth operation of a conveyor system. Over time, they can experience wear and tear due to the continuous movement and interaction with the conveyor chain or belt. It’s essential to identify signs of wear early to prevent further damage and maintain the efficiency of the conveyor system. Here are some common signs of wear and tear in conveyor sprockets:

  • Worn Teeth: Check the teeth of the sprocket for signs of wear. Worn teeth may appear shorter or have uneven surfaces compared to new sprockets.
  • Teeth Deformation: Inspect the teeth for any bending or deformation, which can be caused by excessive loads or impacts.
  • Missing Teeth: If any teeth are missing, it’s a clear indication that the sprocket needs replacement.
  • Chain Skipping: If the conveyor chain skips or jumps on the sprocket during operation, it suggests the sprocket is not engaging properly due to wear.
  • Chain Slippage: Excessive wear on the sprocket teeth can lead to chain slippage, resulting in inconsistent movement of materials.
  • Noise and Vibration: Unusual noise and vibration during conveyor operation can indicate sprocket wear or misalignment.
  • Visible Damage: Look for any visible signs of damage, such as cracks, chips, or breaks on the sprocket body or teeth.

Regular inspection of conveyor sprockets is crucial for detecting wear and tear early on. Inspect the sprockets as part of routine maintenance and pay attention to any changes in conveyor performance. If you notice any of the above signs of wear, it’s recommended to replace the sprockets promptly to avoid further damage and potential conveyor system failures.

conveyor sprocket

How do I prevent chain slippage and skipping issues with conveyor sprockets?

Chain slippage and skipping issues with conveyor sprockets can lead to disruptions in the conveyor system’s operation and negatively impact productivity. To prevent these problems, consider the following measures:

  • Proper Chain Tension: Ensuring the chain is appropriately tensioned is crucial. Too much tension can cause excessive wear, while too little tension can lead to chain slippage. Regularly check and adjust the chain tension to the manufacturer’s recommended specifications.
  • Correct Sprocket Alignment: Misaligned sprockets can cause the chain to ride up on the teeth and result in skipping. Check and align the sprockets to be in the same plane and parallel to the conveyor frame.
  • Regular Maintenance: Implement a routine maintenance schedule to inspect and clean the sprockets and chains. Remove any debris or buildup that can cause chain slippage.
  • Proper Lubrication: Lubrication is essential to reduce friction between the chain and sprockets. Use the appropriate lubricant and apply it regularly to ensure smooth operation and minimize wear.
  • Quality Sprockets: Invest in high-quality conveyor sprockets made from durable materials. Inferior sprockets can wear out quickly, leading to chain slippage and other issues.
  • Chain Maintenance: Regularly inspect the chain for signs of wear, elongation, or damaged links. Replace any damaged or worn-out chain sections promptly.
  • Proper Loading: Avoid overloading the conveyor, as excessive loads can put additional strain on the chain and sprockets, leading to slippage.

By implementing these preventive measures and conducting regular maintenance, you can significantly reduce the risk of chain slippage and skipping issues with conveyor sprockets, ensuring smooth and reliable conveyor system operation.

conveyor sprocket

Choosing the Right Size and Pitch of Conveyor Sprockets

Choosing the right size and pitch of conveyor sprockets is essential to ensure optimal performance and efficiency in your conveyor system. Here are the steps to guide you through the process:

  1. Identify the Conveyor Chain or Belt Type: Determine whether your conveyor system uses a roller chain, flat-top chain, modular belt, or any other type of chain or belt. Different types of chains or belts have specific requirements for sprocket size and pitch.
  2. Check the Manufacturer’s Specifications: Refer to the conveyor chain or belt manufacturer’s documentation to find the recommended sprocket specifications. This information typically includes the sprocket’s number of teeth, pitch diameter, and bore size.
  3. Calculate the Required Pitch Diameter: The pitch diameter is crucial for maintaining proper chain engagement. It is calculated using the chain’s pitch and the number of teeth on the sprocket. Pitch diameter = (Chain Pitch * Number of Teeth) / π
  4. Consider the Speed Ratio: The speed ratio between the sprockets in the conveyor system affects the chain’s speed and tension. Ensure that the sprocket’s pitch diameter and the speed ratio are suitable for your application.
  5. Account for the Conveyor System’s Load: Consider the weight and load-carrying capacity of the materials being transported on the conveyor. A heavier load may require a larger, more robust sprocket.
  6. Check the Shaft Size: Ensure that the conveyor sprocket’s bore size matches the diameter of your conveyor system’s shaft. Proper shaft fitment is essential for stable and secure sprocket mounting.
  7. Consult with Experts: If you’re unsure about the appropriate sprocket size and pitch for your conveyor system, don’t hesitate to seek advice from conveyor system experts or the sprocket manufacturer.

Choosing the right size and pitch of conveyor sprockets will contribute to the smooth operation and longevity of your conveyor system, minimizing wear and tear and ensuring efficient material handling.

China factory Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket  China factory Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket
editor by CX 2023-07-28

China 10B Steel roller chain sprocket 17mm bore from China factory manufacturer

Applicable Industries: Hotels, Garment Outlets, Building Material Outlets, Equipment Mend Retailers, Farms, Home Use, Retail, Design works
Material: Metal, C45, JS Model Flexible Housing radial mounting kind serpentine spring grid coupling 304 Stainless steel,40Cr
Regular: ISO
Solution name: roller chain sprocket
Utilization: transmission and conveyor components
Enamel: 8-120T
Pitch: 38.1mm
Processing: Forging-Machining-Hobbing
Floor treatment: Blackening or customized
Heat remedy: forty five-55 HRC
Packing: Plastic Bag+carton+pallet
Services: OEM
Packaging Details: roller chain sprocketInner Plastic bags and wooden situation
Port: ZheJiang ,HangZhou

10B Steel roller chain sprocket 17mm bore from China manufacturing unit

Product identify10B Steel roller chain sprocket 17mm bore from China manufacturing unit
Sortroller chain sprocket/10b-1 sprocket/China sprocket
Materialc45 or necessary
ProcessForging-Machining-Hobbing
PackageWooden circumstance
OEMYES
Connected Goods Packing&Transport Single merchandise:innner package deal: plastic bagoutter bundle: wood caseDeliveryMini order amount will consider 7-15 operating daysFor bulk order or some urgent products we can negotiate about the time Business Introduction ZHangZhoug CZPT Yu Equipment Co.,LtdOur firm is a family-owned business. The man or woman in charge of the company has been engaged in the machinery market for morethan 20 many years and has abundant industry expertise.We are specializing in generating standard sprocket,non-normal sprocket,rollerchain and other pertinent products.Have a total and scientific administration team and a established of advanced manufacturing tools. Merchandise have been marketing all over the world with excellent comments and utilised in many fields.If you supply us the sample or the drawdesign,we can make them for you.We are warmly welcome you to go to our manufacturing unit and cooperate with us!Make sure you don’ China Maker Personalize Factory Cost push coupling pto shaft coupling drive shaft coupling flexible jaw coupling t wait tocontact us for inquiry! FAQ Q1: Are you a trading company or a maker?A1: We are a manufacturing unit with expert personnel, designers top quality inspector team.Q2: How about your shipping and delivery time?A2: Generally, Sample order 3-10 days if we have goods in inventory, Bulk purchase will consider 25-35 operating days Q3: Can you manufacture custom-made merchandise?A3: Surely.we have more than 10 a long time encounter to do OEM services.This fall:Is it possible to get a sample ahead of we area order?A4: Sure.Sample is accessible for verify our good qualityQ5: Do you test you goods prior to shipping?A5: Sure. We have one hundred% detection and take a look at before supply.Q6: What is your terms of payment?A6: Payment=1000USD, 30% T/T in progress, Substantial High quality common coupling SWC-CH long flex welding sort torque transmission Factory Price tag Cardan Joint for business stability ahead of shipment. Why Pick Us

sprocket

Problems with sprockets

If you’re having trouble with your HP Sprocket, you’re not alone. This bike component isn’t without issues, but it’s also susceptible to other wear and tear. Check for worn tooth surfaces and hooked tips. When teeth wear out quickly, they can break the chain, so make sure you fix them as soon as possible.
You can solve this issue by installing the latest firmware update for your Sprocket printer. The firmware update is designed to provide a safe and reliable printing experience. When your Sprocket printer doesn’t print the pictures, it is likely because it’s not receiving enough power from the battery. Make sure the battery is at least 25% before you begin.
Insufficient or improper lubrication can cause a variety of problems. Proper lubrication can prevent or remove excessive wear, or protect the chain from the environment. It can also reduce the risk of excessive chain slack. The following are just a few common problems that can cause slack in the chain.
In case of excessive wear, a new sprocket may be necessary. If the sprocket and chain do not match, replace them with a similar size. In addition, a shock absorber can be installed to minimize load. Another alternative is to install a take-up idler, which helps prevent excessive chain elongation.
Improper alignment of the sprocket is another common cause of chain drive problems. If the sprocket is not aligned correctly, it will not be able to move smoothly through the chain during rotation. The teeth of the sprocket will become hooked, preventing the roller from smoothly moving through. This will force the roller chain to cling to the sprocket, and need to be replaced.

Common types of sprockets

Power transmission equipment typically utilizes sprockets and chains. These are used in pairs to provide speed reduction. They are different from gears because the teeth of the sprocket do not mesh with those of the mating gears. They are typically made of plastic, but they can also be made of metal.
There are many common types of sprockets and chains. Some of these types of sprockets have large, narrow, or variable tooth pitch. The size of the sprocket depends on the size and pitch of the chain. If you are using a chain with a large pitch diameter, you should use a sprocket with large teeth. Conversely, a smaller pitch diameter will require a sprocket with small teeth.
Another way to identify the type of sprocket you’re using is to look at the number of strands. Single-strand sprockets are the most common, but you’ll also find many types that have multiple strands of chains. Multi-strand chains are generally larger and allow for greater torque to be transmitted from a common central shaft.
Another type is flat sprockets, which have no hub and drive through a series of holes. They are used for transmission of power or material in chain-driven systems, such as bicycles. They can also be used for overhead conveyors. In some cases, there is a special type that fits the shaft of an automobile, such as a transmission shaft.
There are many different types of sprockets, each with a unique function. Some are used for conveyor chains, while others are used for other applications. In most cases, sprockets are used in chain-driven machinery. They come in different sizes and pitches and are designed to work with particular types of chains.
When choosing a motor or transmission system, it is important to match sprockets and chains. A perfectly matched set of components will ensure that the motor and transmission work together. Generally, this alignment comes down to sprocket-to-sprocket matching. The process involves jacking up the motor and lining up the sprockets and chains. Then, the sprockets and chains are locked into place with cotter pins.
sprocket

Size of sprockets

To determine the correct chain length and sprocket diameter, the first step is to understand the difference between the diameters of the sprockets and cassettes. The smaller the diameters of sprockets, the lower the chain tension. The larger the sprocket, the longer the chain will need to be. This process requires the use of a derailleur that can roll a larger number of chains.
In addition to chain length, the spacing between sprockets is another important factor. If the sprockets are too far apart, the chain may slip through the sprocket. A smaller range of sprockets will prevent this and will increase the number of discrete gear ratios. In addition, if the chain skips over a sprocket, it will cause discomfort in shifting.
Choosing the correct size of sprockets is essential for cycling. Larger sprockets are usually necessary for road bikes. Likewise, a road bike will have larger gears than a gravel bike. Larger gears will help the cyclist accelerate more smoothly and ensure a smoother ride.
Using a chain calculator can help you determine the proper size of sprockets for your bike. You can also use a chain length calculator to determine the correct chain length. This calculator uses the distance between the sprockets to calculate chain length. However, it is important to note that it is not possible to calculate the length of a chain with a single sprocket.
The size of the sprocket must be in proportion to the length of the chain. It can be controlled by either adjusting the center of the sprocket or moving it to the proper position. The center of rotation of the sprocket is defined by the chosen geometry reference.
The report covers global and regional sales of sprockets. It also contains information on competitive dynamics and market concentration status. Moreover, the report includes detailed information about the manufacturers of sprockets. The study also includes regional and global market forecasts. It also provides a detailed breakdown of sales by type, application, and region.
When choosing the right size of sprockets, remember to take measurements and do some arithmetic. For example, a smaller countershaft sprocket will improve low-speed acceleration, while a larger rear sprocket will improve fuel mileage. In addition, it is recommended that you use the reverse sprocket size if you’re going to be riding on long highways.
sprocket

Maintenance of sprockets

Proper maintenance of sprockets and chains is crucial to the functioning of your bike. It is important to avoid overstretching them. If this happens, they will not fit properly and will require replacement. It is also important to prevent the kinks in your chain to reduce the amount of stress on your sprockets.
If you are unsure of the state of your sprockets and chains, you can replace them with a new chain and a new sprocket. If you notice that a chain is squeezing between the rear sprocket, it is time to replace the sprocket.
Proper maintenance of sprockets and chains involves cleaning and lubrication. Regular cleaning and lubrication can prevent damage and extend the life cycle of these parts. Proper lubrication will also ensure their smooth operation and minimize the noise. Regardless of whether your sprockets or chains are new or used, lubrication should be carried out at regular intervals to extend their useful life cycle.
Proper alignment of the sprockets and chains will ensure the most efficient performance and reliability. If you regularly change your chain and sprockets, you can prolong the life of these components and avoid costly repairs. Make sure you change the sprockets and chains only with professional mechanics. Always follow the instructions of the motorcycle manufacturer.
Proper maintenance of sprockets and chains is important to prevent premature sprocket replacement. Changing the sprocket too often can result in poor meshing, accelerating wear and tear of the new sprockets. When changing the sprocket, it is essential to turn the worn surface over before you install the new one.
It is important to follow the instructions and warning signs for proper maintenance of sprockets and chains. The safety of the workers and the environment should be prioritized. Follow the instructions of the manufacturer and avoid dangerous situations. It is essential not to anneal or electroplate the chain parts.
Proper lubrication is also vital. Use a non-petroleum based cleaner to clean the chain thoroughly and then apply lubricant. Avoid using engine oil as it is more viscous and cannot protect the chain against water.

China 10B Steel roller chain sprocket 17mm bore from China factory     manufacturer China 10B Steel roller chain sprocket 17mm bore from China factory     manufacturer
editor by CX 2023-04-21

China factory Hardened Tooth Surface Sprocket for Transmission Roller Chain sprocket chart

Product Description

Yuchen power tramsmission offer all the sprocket 
Product Description
1. American Standard, European Standard, Japanese Standard
2. Pilot bore, finished bore, taper bore and special bore available
3. Bright surface and high precision
4. Advanced heat treatment and surface treatment crafts
5. Better quality and competitive price.
6. Material C45(1045), low carbon steel, 40Cr, 20CrMnTi, stainless steel such as SS316L, SS316, SS304, SS420, copper etc. available
7. Standard sea worthy package to Europe and American
8. High speed digital gear hobbing machines to guarantee the teeths quality
9. Corrosion resistance treatment available
10. Control on tolerance and easy to install
11. Good material and good treatment to make sure long life span
12. OEM/ODM welcome
Product show

Manufacture process

Business type Manufacturer & Exporter
Main export market Europe, North and South America, Southeast Asia, Oceania, Middle East, Africa
Material C45, low carbon steel, 40Cr, cast iron, stainless steel, copper etc
Manufacturing method Forged and then machined, hobbed, if need can also weld
Heat treatment High frequency quenching and so on
Surface treatment Oxide black, Galvanized, Nickel plated, Chrome plated, Sandblasting, Painted and so on
Model Type A & Type B, Single, Double, Triple – 35B10-80,40B9-90,50B9-90,60B9-90,80B9-90,100B9-90,120B9-80,140B10-60,160B10-60;06B10-125,08B9-125,10B9-125,12B9-125,16B9-125,20B9-114,24B9-90,28B9-76,32B9-76, and other sprocket to fit with conveyor chain, transmission chain
Packing Plywood Case/Pallet

     

FAQ

Q: Are you trading company or manufacturer ?

A: We are factory.

Q: How long is your delivery time?

A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

Q: Do you provide samples ? is it free or extra ?

A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q: What is your terms of payment ?

A: Payment 30%TT in advance. 70% T/T before shippment 

Standard or Nonstandard: Nonstandard
Feature: Flame-Retardant, Anti-Static, Oil-Resistant, Cold-Resistant, Corrosion-Resistant, Heat-Resistant, Alkali-Resistant, Skid-Resistance, Wear-Resistant, Acid-Resistant, High Temperature-Resistance
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car
Surface Treatment: Zinc Plating
Material: Carbon Steel
Transport Package: Non-Fumigation
Samples:
US$ 2/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

sprocket

Select sprocket

If you are in the market for a new sprocket, there are several factors to consider. There are two basic types of sprockets: roller sprockets and flat bore sprockets. Each has its pros and cons, so it’s important to choose the right one for your needs.

Roller sprocket

A roller sprocket is a mechanical device used to turn a rotating shaft. The size of the sprocket depends on its speed and the size of the chain. It has a wide range of applications. In addition, it is a versatile mechanical device that is an excellent choice for a variety of applications.
To understand the design of a roller sprocket, you can draw an outline on a piece of paper and draw the radius of the roller. This will help you understand how your teeth are configured. For example, if the teeth of the sprocket are round, the rollers will have a semi-circular profile. Likewise, if the roller is linear, the arc will be tangent to the base circle. This will ensure smooth movement of the rollers, while also transmitting rotational motion with high precision.
The length of the roller chain varies depending on the drive type. In adjustable center drives, the chain should be replaced at 3% elongation, while fixed center drives should be replaced at 15% elongation. You can also check the chain condition of the sprocket by pulling the chain out of the larger sprocket. If the chain is moving off the larger sprocket, it is time to replace the roller chain. Neglecting this aspect can result in damage to the sprocket.
The present invention relates to the manufacture of chain drive sprockets with a backlash-free mechanism. This is achieved by providing a center-to-center offset between the sprocket and roller connection lines. The resulting chain drive is backlash-free and allows full contact between the rollers and teeth.
Roller sprockets are critical components to ensure maximum efficiency and uptime. Its dimensions—bore bore, hub diameter, and through-hole length—are important. Additionally, the size of the roller sprockets varies according to the chain pitch, which is the distance between the centers of the roller pins.
sprocketRoller sprockets can be made of different materials, depending on their purpose. Most sprockets are made of metal or reinforced plastic. Some have bosses, some are shaped like wheels. Sprockets can be made of easily machined steel or resin. Different types of chains will engage different sprockets.
In addition to being used to mesh with chain drives, roller sprockets come in many different styles and bores. They are versatile and are often used with roller chains. Some are made of 1045CD carbon steel and have hardened teeth. Additionally, they are fully ANSI B29.1 compliant and some are manufactured for OEMs and aftermarket suppliers.

Flat hole sprocket

Flat bore sprockets are sprockets that are not specially machined. Flat bore sprockets do not have set screws, keyways or other special features. These features often require additional machining prior to installation. An important thing to keep in mind when buying a flat bore sprocket is the maximum bore. This refers to the maximum size that can be drilled without compromising structural integrity. Such measurements are usually listed in supplier directories.
Flat bore sprockets are available with standard bore or metric bore. Sprockets are used with specific chains. All chains are manufactured to a standard called “pitch”. The pitch is the distance from the center of one needle to the center of the next needle.sprocket

Steel split sprocket

Steel split sprockets can be used in a variety of industrial applications. These sprockets can be used in a range of applications, from forestry and mining to food and plastics processing. These types of sprockets are available in a variety of bores, tooth counts, and sprocket styles. Some types are also abrasion resistant.
There are several manufacturers that offer steel split sprockets. Made from high carbon steel, they are available in split, solid and removable rim versions. These sprockets are also suitable for hydraulic or pneumatic systems. Some manufacturers also offer service and support, including life cycle performance analysis, customer part numbers, and barcodes.
Split sprockets are ideal for applications where the drive shaft is large and multiple sprockets are mounted on the same shaft. For example, large conveyor chain sprockets may require the use of a crane to install and may result in increased downtime. Split sprockets also make installation in tight spaces easier. They can also be easily assembled without disassembling the shaft assembly.
Split sprockets are available in stock and custom sizes. small Stainless steel sprockets are also available, as are split flat top conveyor sprockets. They are commonly used in conveyors and robotic systems. Certain types of sprockets are suitable for specific applications, including woodworking, food processing, and woodworking.
Dimensions of split sprockets may vary by application. For example, split hub sprockets can range from one-half inch to one-tenth of an inch. Additionally, split hub sprockets have bolt circle diameters ranging from three-quarters to thirteen inches.

China factory Hardened Tooth Surface Sprocket for Transmission Roller Chain     sprocket chartChina factory Hardened Tooth Surface Sprocket for Transmission Roller Chain     sprocket chart
editor by CX 2023-04-20