Product Description
Ductile Iron CZPT Chain Forging Process Steel Chain sprockets
1) Standard stock and finished bore sprockets/plate wheels according to requirments
2) Taper bore sprockets
3) Sprockets with QD bushes
4) Idler sprockets
5) Double single sprockets and extended pitch sprockets
6) Sprockets and plate wheels for conveyor chains
7) Sprockets for table top sprockets
8) Stainless steel, carbon steel, cast iron sprockets
9) Sprockets for engineering chains
10) Sprockets with split taper bushes
11) Induction harden teeth for all sprockets on customers’ requests
12) Sprockets for motorcycles
13) OEM made according to customers’ designs
OEM and Customized Service:
1. Quality guarantee
Chemical checking
Dimension inspected
2. Quality document
Full Q. A document as per client request
3. Packing and Shipping
Standard export package(carton/wooden case/pallet)
Our Service:
1.Your inquiry related to our products or prices will be replied in 24 hours.
2.Individual formula according to customers’ special drawing requests.
3.Manufacturer with large capacity,ensures the fast production cycle after confirming the order.
4.Protection of sales area and private information for all of our customers.
.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Condition: | New |
|---|---|
| Certification: | ISO9001 |
| Standard: | DIN, ASTM, GB, JIS, ANSI |
| Customized: | Customized |
| Material: | Grey Iron |
| Application: | Metal Processing Machinery Parts, Metal Casting Machinery |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Best Practices for Cleaning and Maintaining Conveyor Sprockets
Proper cleaning and maintenance of conveyor sprockets are essential to ensure smooth and efficient conveyor operation and to prolong the sprockets’ lifespan. Here are some best practices for cleaning and maintaining conveyor sprockets:
- Regular Inspection: Conduct regular visual inspections of the sprockets to check for signs of wear, damage, or debris buildup. Identifying potential issues early can help prevent more significant problems down the line.
- Keep Sprockets Clean: Remove any accumulated dirt, dust, or debris from the sprockets regularly. Use a brush or compressed air to dislodge and remove particles that may affect the sprockets’ performance.
- Use Suitable Cleaning Solutions: When cleaning conveyor sprockets, use a mild detergent or cleaning solution that is compatible with the sprocket material. Avoid using harsh chemicals that may cause corrosion or damage.
- Inspect Chain or Belt: While cleaning the sprockets, also inspect the conveyor chain or belt for signs of wear or stretching. Address any issues promptly, as a damaged chain or belt can put additional strain on the sprockets.
- Tension Adjustment: Ensure that the chain or belt tension is properly adjusted. A slack or overly tight chain can cause premature wear on the sprocket teeth.
- Lubrication: Apply a suitable lubricant to the sprocket teeth and the chain or belt. Lubrication reduces friction and wear between the moving parts, improving the overall efficiency and extending the sprockets’ life.
- Monitor Operating Conditions: Be aware of the conveyor’s operating conditions, such as temperature, humidity, and exposure to contaminants. Extreme conditions may require more frequent cleaning and maintenance.
- Replace Worn Sprockets: If a sprocket shows significant signs of wear, such as teeth being noticeably shorter or worn out, it’s essential to replace it promptly. Using worn sprockets can lead to chain slippage, poor conveyor performance, and potential damage to other components.
- Train Maintenance Staff: Train maintenance personnel on proper cleaning and maintenance procedures for conveyor sprockets. Regular maintenance checks should be part of the standard maintenance schedule.
By following these best practices, you can ensure that your conveyor sprockets remain in good condition, maximizing the conveyor system’s efficiency and minimizing the risk of unexpected breakdowns or downtime.
What are the Temperature Limits for the Operation of Conveyor Sprockets?
The temperature limits for the operation of conveyor sprockets depend on the materials used in their construction and any additional coatings or treatments applied to enhance their performance.
Conveyor sprockets made from common materials like steel or cast iron typically have temperature limits ranging from -20°C to 150°C (-4°F to 302°F). However, for more specialized applications, sprockets made from high-temperature-resistant materials like stainless steel or heat-treated alloys can operate at much higher temperature ranges, typically up to 400°C (752°F) or more.
It is crucial to consider the following factors when determining the appropriate temperature limits for conveyor sprockets:
- Material Composition: Choose sprocket materials that can withstand the intended operating temperature range. Stainless steel, heat-treated steel, or specialty alloys are suitable choices for high-temperature applications.
- Coatings and Treatments: Certain coatings or treatments can improve a sprocket’s temperature resistance. For instance, applying heat-resistant coatings or surface treatments can extend the temperature limits of standard sprockets.
- Lubrication: Ensure that proper lubrication is maintained, especially in high-temperature environments, as it can help reduce friction and prevent premature wear.
It is essential to refer to the manufacturer’s specifications and guidelines for the specific conveyor sprockets being used. This will provide precise information on their temperature limits and any restrictions based on the application and environmental conditions.
Exceeding the temperature limits of conveyor sprockets can lead to accelerated wear, reduced performance, and potential failure, which can disrupt conveyor system operation. Therefore, selecting sprockets that match the required temperature range and conducting regular inspections are vital to ensuring safe and efficient conveyor operation.
Inspecting and Maintaining Conveyor Sprockets for Smooth Operation
To ensure smooth operation and prolong the lifespan of conveyor sprockets, regular inspections and maintenance are essential. The frequency of inspections and maintenance will depend on several factors, including the operating conditions, the type of conveyor system, and the workload. However, the following general guidelines can be followed:
- Regular Visual Inspections: Perform visual inspections of the conveyor sprockets at least once a week. Check for signs of wear, damage, or debris accumulation that could affect the sprocket’s performance.
- Lubrication: Lubricate the conveyor sprockets regularly, as recommended by the manufacturer. Proper lubrication reduces friction and wear, ensuring smooth operation.
- Tension Adjustment: Check and adjust the tension of the conveyor chain or belt to the manufacturer’s specifications. Proper tension is crucial for efficient power transmission and to prevent excessive wear on the sprockets.
- Cleanliness: Keep the conveyor system clean and free from debris that may interfere with the sprocket’s movement. Regularly clean the sprockets to prevent material buildup.
- Inspect Teeth and Bore: Pay close attention to the teeth of the sprockets and the bore area. If the teeth are worn down, bent, or have significant damage, it’s time to replace the sprocket.
- Check Alignment: Ensure that the conveyor sprockets are properly aligned with the chain or belt. Misalignment can cause premature wear and damage.
- Inspect Chain or Belt: Along with the sprockets, inspect the conveyor chain or belt for signs of wear or damage. Replace any worn-out chains or belts to prevent additional stress on the sprockets.
- Scheduled Maintenance: Establish a scheduled maintenance plan based on the conveyor system’s usage and workload. Regularly perform thorough inspections, cleaning, and lubrication as part of the maintenance routine.
By following these guidelines and implementing a proactive maintenance approach, you can ensure that the conveyor sprockets function smoothly, minimize downtime, and extend the overall lifespan of your conveyor system.
editor by Dream 2024-05-08
China manufacturer Stainless Steel Wheel Chain Roller Drive Conveyor Sprocket for Mining Machinery
Product Description
Product Description
Product Description
| Item | Chain sprocket, Chain wheels, gears |
| Design | Can be at the customer’ request, tailor-made, at customer’s design,OEM |
| Application | Petrochemical industry, Mining, metallurgy, machine tools, hydra-power |
| Material | Casting or Forged Material 45#,SAE1045,SAE4140,SAE4150,SAE4160,20CrMnTi,42CrMo, 18CrNiMo7,42CrMo,40CrNiMoA,20CrNiMoA,stainless steel 410,stainless steel 304 |
| Treatment | Forging, machining, gear hobbing |
| Surface treatment | Quenching, oxidizing black, galvanizing, sandblasting, oil immersion, grinding |
| Heat treatment | Tempering, high frequency quenching, carburizing quenching |
| Standard | ANSI, DIN, ISO |
| Size | From diameter 250mm to 1250mm |
| Minimum order | 1 pc |
Product Real Shot
Manufacturing Process
- Raw material, issue material testing report100% Ultrasonic Test ASTMA388
- Sawing into parts
- CNC lather blank.
- Hobbing
- High Frequency and Hardness test
- Key way, set the screw
- Clean and Dimensional Checking
- Package and Delivery.
Data Needed for Quotation
– Your own drawing
– Your requirement on material and necessary dimensional data
– Ask for recommend
Company Profile
ZheJiang CZPT Machinery Co., Ltd., established in the year of 2012, is a professional supplier of material handling equipment, OEM machinery parts, various forging parts and casting parts.
Ebon’s products scope: cranes, hoists, magnets, grabs, hooks, wheels, drums, axles, lifting beams,bearing box, bearings, couplings,flanges etc. They are applied in wide range of field: Machinery, Mining, Hydro power Transportation, Construction…..
CZPT has 5 reliable manufacturing factories to make sure stable supply and fast delivery for your business.
Our products are also exported to USA, Britain, Japan, South Korea, Russia, Indonesia, Thailand, India, Vietnam, Canada, Argentina, Paraguay etc more than 50 countries.
CZPT team is loyal and committed to your success, and firmly believes that our products and services will increase the value and effectiveness of your business with following characters:
-Professional sales team, market promotion team and logistics team with more then 10 years experience .
-Loyal and Responsible Characters
-Efficient Work, Fast Response
-Responsible Quality Control Team
-Video the manufacturing process, the testing, and packing before delivery
1.Q: How about your delivery time?
A: Generally, it will take 7-30 days after receiving your advance payment. The specific delivery time depends on the items, transportation ways and the quantity of your order.
2.Q: Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings.
3.Q: Do you test all your goods before delivery?
A: Yes, we have 100% Ultrasonic test, Magnetic test or Liquid Penetration test before delivery
4.Q: How do you make our business long-term and good relationship?
A: (1) We keep good quality and competitive price to ensure our customers benefit ;
(2) We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
5.Q: I can’t see the goods or touch the goods, how can I deal with the risk involved?
A: Our quality management system conforms to the requirement of ISO 9001:2015 verified by DNV. We are absolutely worth your trust. We can accept trial order to enhance mutual trust.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Machinery, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Forging Parts |
| Toothed Portion Shape: | Spur Gear |
| Material: | Casting or Forged Material |
| Customization: |
Available
| Customized Request |
|---|
Customization and Modification of Conveyor Sprockets
Yes, conveyor sprockets can be customized or modified to suit specific conveyor applications. Conveyor systems often vary in design, size, and function, and custom sprockets can be engineered to meet these specific requirements. Here are some ways conveyor sprockets can be customized:
- Size and Pitch: Conveyor sprockets can be manufactured in various sizes and pitches to match the conveyor chain or belt dimensions.
- Number of Teeth: The number of teeth on the sprocket can be adjusted to achieve the desired gear ratio or speed.
- Material Selection: Depending on the application, conveyor sprockets can be made from different materials, such as steel, cast iron, or plastic, to optimize performance and durability.
- Coatings and Finishes: Special coatings or finishes can be applied to the sprocket surface to improve corrosion resistance or reduce friction.
- Keyways or Set Screws: Custom sprockets can be equipped with keyways or set screws to ensure a secure connection with the conveyor shaft.
- Hub Configuration: The hub design of the sprocket can be modified to accommodate specific mounting requirements.
- Special Features: Additional features, such as split sprockets for easy assembly or custom profiles for unique conveyor applications, can be incorporated.
Working with a reputable sprocket manufacturer or supplier is essential for customizing conveyor sprockets. They can provide engineering expertise and manufacturing capabilities to create sprockets that precisely fit the conveyor system’s needs. Customized conveyor sprockets can improve conveyor performance, reduce downtime, and enhance overall efficiency in material handling processes.
Can conveyor sprockets be used in mining and material handling conveyors?
Yes, conveyor sprockets are commonly used in mining and material handling conveyors due to their durability and reliability in handling heavy loads and harsh operating conditions.
In mining applications, conveyor systems are used to transport bulk materials such as coal, ore, and minerals. These materials are often abrasive and can cause significant wear on conveyor components. Conveyor sprockets, especially those made from robust materials like cast iron or steel, are well-suited for such demanding environments.
Material handling conveyors in industries like manufacturing, construction, and agriculture also benefit from using conveyor sprockets. These conveyors transport a wide range of products, including grains, construction materials, and automotive parts. Conveyor sprockets ensure smooth and efficient movement of materials, reducing the risk of jams and downtime.
It’s important to select the appropriate type of conveyor sprocket based on the specific requirements of the mining or material handling application. Factors such as load capacity, conveyor speed, and environmental conditions should be considered when choosing the right sprocket for optimal performance and longevity.
Replacing Worn-out Conveyor Sprockets
If a conveyor sprocket is worn out or damaged, it is possible to replace it without replacing the entire conveyor chain. Conveyor sprockets can experience wear over time due to the friction and stress of continuous operation. Signs of a worn-out sprocket may include teeth that are significantly worn down, bent, or broken.
To replace a worn-out conveyor sprocket, follow these steps:
- Identify the Sprocket Type: Before purchasing a replacement sprocket, identify the specific type and size of the existing sprocket. Note the number of teeth, bore size, and any specific design features.
- Remove the Old Sprocket: Shut down the conveyor system and ensure that it is not in operation. Remove any guards or covers that may be obstructing the sprocket. Loosen and remove the set screws or bolts securing the sprocket to the conveyor shaft.
- Inspect Other Components: While replacing the sprocket, take the opportunity to inspect other conveyor components, such as the chain or belt, for wear or damage. Replace any worn-out components as needed.
- Install the New Sprocket: Position the new sprocket on the conveyor shaft, aligning it properly with the chain or belt. Secure the sprocket in place with the set screws or bolts, ensuring it is firmly attached to the shaft.
- Check Alignment: Verify that the new sprocket is correctly aligned with the conveyor chain or belt. Proper alignment is crucial for smooth operation and to prevent premature wear on the new sprocket.
- Lubrication: Apply the appropriate lubrication to the new sprocket as recommended by the manufacturer. Proper lubrication reduces friction and wear, extending the sprocket’s lifespan.
- Test the Conveyor: Once the new sprocket is installed and all components are reassembled, test the conveyor system to ensure it operates smoothly and without any issues.
Replacing a worn-out conveyor sprocket promptly is essential to prevent further damage to the conveyor system and maintain efficient material handling. Regular inspection and maintenance of conveyor sprockets can help identify wear early on, allowing for timely replacements and preventing costly downtime.
editor by Dream 2024-05-02
China Hot selling Customized Chain Sprocket for Various Conveyor Chains
Product Description
Product Description
| Material: | 45#Steel,20CrMnTi,40Cr,20CrNiMo,20MnCr5,GCR15SiMn,42CrMo,2Cr13stainless steel,Nylon,Bakelite,Copper,Aluminium.etc |
| Process: | The main process is Gear Hobbing, Gear Shaping and Gear Grinding, Selecting production process according to the different products. |
| Heat Treatmente: | Carburizing and quenching ,High-frequency quenching,Nitriding, Hardening and tempering, Selecting heat treatment according to the different materials. |
| Testing Equipment | Rockwell hardness tester 500RA,
Double mesh instrument HD-200B & 3102, Gear measurement center instrument CNC3906T other High precision detection equipments |
| Certification | 0.1-90 kg |
| Casting Size: | Max linear size: 1200 mm, Max diameter size: 600 mm |
| Machining tolerace: | GB/T19001-2016/ISO9001:2015 |
| Machining surface roughness: | Ra0.8 ~ 6.3 um |
| Material standard: | GB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR |
| Usage: | Used in printing machine, cleaning machine, medical equipment, garden machine, construction machine, electric car, valve, forklift, transportation equipment and various gear reducers.etc |
| Quality control: | 100% inspection before packing |
| Manufacture Standard | 5-8 Grade ISO1328-1997. |
Company Profile
SIMIS CASTING, established in year of 2004, is a professional foundry, including integrating development and production together, specialized in producing various kinds of investment casting parts, and CZPT parts and forging parts. These casting and forging parts are widely used in automobile industry, railway vehicle, construction machine, municipal works, pipeline, petrochemical industry, mine, electric utility industry and so on.
SIMIS has 6 affiliated casting workshop and 2 professional CNC machining workshops. There are 500 staffs and 40 engineers now in our company. Its annual production capacity for all types of casting parts is about 3000 tons. Holding over 100 sets of advanced casting parts, machining and test equipments.
It is also equipped with many advanced CNC machining center, CNC turning center, CNC milling machine and CNC lathes. It can do the heat-treatment, electricity polishing, mirror polishing and CNC machining at the request of clients.
Application Field
Testing Ability
| Dimensional | Non-Destructive Tests(N.D.T.) | Chemical & Mechanical |
| Surface Roughness Test | Dye Penetrant | Chemical analysis |
| Microscopic Measurement | Radiography (RT) | Metallography |
| 3D ScHangZhou | Magnetic Particle (MT) | Tensile Strength |
| CMM | Ultra-Sonic (UT) | Yield Strength |
| Impact Test | Hardness Test | Elongation Rate |
| Shrinkage Rate |
FAQ
Q1:Are you manufactory or trade company?
A1:We are an enterprise integrating manufacturer and trade for many years already in ZheJiang province, China. And we are AAA grade credit enterprise, and also we have cooperative plants to provide other services such as plating and coating .
Q2: How could I get a free quotation?
A2:Please send us your drawings by Alibaba or email. The file format is PDF / DWG / STP / STEP / IGS and etc. IF there are no drawings, we can make the drawings according to your samples!
Q3:How to control quality?
A3:First, all raw materials are inspected by the quality control department before they are put into storage. Second, during the casting process, 3 times of spectral analysis were performed at the front, middle and back respectively. Third, after the parts are cleaned, perform a first visual inspection to check whether the product has casting defects before sending it to the next process. Fourth, conduct a comprehensive QC inspection of each part before shipment, including chemical composition, mechanical properties and other specific tests. Transactions can be through Alibaba’s trade assurance.
Q4:Can we have our Logo or company name to be printed on your products or package?
A4:Sure. Your Logo could be printed on your products by Hot Stamping, Printing, Embossing, UV Coating, Silk-screen Printing or Sticker.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Nonstandard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car, Rolling Sprocket |
| Hardness: | Hardened Tooth Surface |
| Samples: |
US$ 5/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Can I Use a Chain or Belt Drive System with Conveyor Sprockets?
Yes, conveyor sprockets are commonly used in conjunction with both chain and belt drive systems in various conveyor applications. The choice between using a chain or a belt drive system depends on several factors, including the specific conveyor requirements, load capacity, speed, and the type of material being transported.
Chain Drive System: Conveyor sprockets are widely used with chain drive systems in heavy-duty applications and when the material being conveyed is bulky or abrasive. The sprockets have specially designed teeth that mesh with the chain links, providing a positive drive system that ensures reliable and efficient material movement. Chain drive systems are known for their high load-carrying capacity and are often used in industries such as mining, construction, and manufacturing.
Belt Drive System: Conveyor sprockets can also be used with belt drive systems, where they act as the driving mechanism for the conveyor belt. In this setup, the sprockets have grooves or teeth that match the profile of the conveyor belt, allowing for smooth and continuous movement. Belt drive systems are commonly used for conveying lighter materials over longer distances and are found in industries such as food processing, packaging, and logistics.
Hybrid Drive Systems: Some conveyor systems may utilize a combination of chain and belt drive systems with conveyor sprockets to achieve specific performance requirements. For instance, a conveyor might use a chain drive system at the beginning of the process to handle heavy loads and then transition to a belt drive system for smoother movement at later stages.
When considering whether to use a chain or belt drive system with conveyor sprockets, it’s essential to assess the application’s needs, including the load capacity, speed, environmental conditions, maintenance requirements, and overall system efficiency. Additionally, selecting the appropriate chain or belt material, as well as the right sprocket size and configuration, is crucial for achieving optimal conveyor performance and longevity.
Can conveyor sprockets be used in mining and material handling conveyors?
Yes, conveyor sprockets are commonly used in mining and material handling conveyors due to their durability and reliability in handling heavy loads and harsh operating conditions.
In mining applications, conveyor systems are used to transport bulk materials such as coal, ore, and minerals. These materials are often abrasive and can cause significant wear on conveyor components. Conveyor sprockets, especially those made from robust materials like cast iron or steel, are well-suited for such demanding environments.
Material handling conveyors in industries like manufacturing, construction, and agriculture also benefit from using conveyor sprockets. These conveyors transport a wide range of products, including grains, construction materials, and automotive parts. Conveyor sprockets ensure smooth and efficient movement of materials, reducing the risk of jams and downtime.
It’s important to select the appropriate type of conveyor sprocket based on the specific requirements of the mining or material handling application. Factors such as load capacity, conveyor speed, and environmental conditions should be considered when choosing the right sprocket for optimal performance and longevity.
Advantages of Using Conveyor Sprockets
Conveyor sprockets offer several advantages over other types of conveyor components, making them a popular choice for various material handling applications. Here are some of the key advantages:
- 1. Precise Motion Control: Conveyor sprockets, when used with chains or belts, provide precise motion control, ensuring smooth and accurate movement of materials along the conveyor system.
- 2. Low Friction: Sprockets are designed to reduce friction between the conveyor chain or belt and the sprocket teeth, resulting in less wear and tear and lower maintenance costs.
- 3. High Load Capacity: Conveyor sprockets are typically made from durable materials such as steel or cast iron, allowing them to handle heavy loads and withstand demanding conditions.
- 4. Versatility: Sprockets are available in various sizes and configurations, making them suitable for a wide range of conveyor system designs and applications.
- 5. Cost-Effective: As a fundamental component of conveyor systems, sprockets offer a cost-effective solution for material handling, ensuring efficient and reliable operation.
- 6. Minimal Downtime: Properly selected and maintained sprockets can extend the lifespan of conveyor chains and belts, leading to reduced downtime and increased productivity.
- 7. Easy Replacement: When replacement becomes necessary due to wear, damage, or changing requirements, conveyor sprockets can be easily replaced without significant modifications to the entire conveyor system.
Overall, conveyor sprockets play a critical role in the smooth and efficient operation of conveyor systems, providing reliable motion control, high load capacity, and cost-effectiveness, making them a preferred choice for material handling applications.
editor by Dream 2024-04-27
China Custom Sprocket for Roller Conveyor Chain 06b 12t
Product Description
Yuchen power tramsmission offer all the sprocket
Product Description
1. American Standard, European Standard, Japanese Standard
2. Pilot bore, finished bore, taper bore and special bore available
3. Bright surface and high precision
4. Advanced heat treatment and surface treatment crafts
5. Better quality and competitive price.
6. Material C45(1045), low carbon steel, 40Cr, 20CrMnTi, stainless steel such as SS316L, SS316, SS304, SS420, copper etc. available
7. Standard sea worthy package to Europe and American
8. High speed digital gear hobbing machines to guarantee the teeths quality
9. Corrosion resistance treatment available
10. Control on tolerance and easy to install
11. Good material and good treatment to make sure long life span
12. OEM/ODM welcome
Product show
Manufacture process
| Business type | Manufacturer & Exporter |
| Main export market | Europe, North and South America, Southeast Asia, Oceania, Middle East, Africa |
| Material | C45, low carbon steel, 40Cr, cast iron, stainless steel, copper etc |
| Manufacturing method | Forged and then machined, hobbed, if need can also weld |
| Heat treatment | High frequency quenching and so on |
| Surface treatment | Oxide black, Galvanized, Nickel plated, Chrome plated, Sandblasting, Painted and so on |
| Model | Type A & Type B, Single, Double, Triple – 35B10-80,40B9-90,50B9-90,60B9-90,80B9-90,100B9-90,120B9-80,140B10-60,160B10-60;06B10-125,08B9-125,10B9-125,12B9-125,16B9-125,20B9-114,24B9-90,28B9-76,32B9-76, and other sprocket to fit with conveyor chain, transmission chain |
| Packing | Plywood Case/Pallet |
FAQ
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment 30%TT in advance. 70% T/T before shippment
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Type: | Sprocket |
|---|---|
| Material: | Steel |
| Certification: | ISO9001：2001, CCC, SONCAP, UL, CE |
| Number of Row: | Double Row |
| Surface Treatment: | Zinc Plated, Chrom Plated, Sand Blasting, Dull Polish, Polishing, Gold Coated, Copper Coated |
| Transport Package: | Non-Fumigation |
| Samples: |
US$ 2/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Best Practices for Cleaning and Maintaining Conveyor Sprockets
Proper cleaning and maintenance of conveyor sprockets are essential to ensure smooth and efficient conveyor operation and to prolong the sprockets’ lifespan. Here are some best practices for cleaning and maintaining conveyor sprockets:
- Regular Inspection: Conduct regular visual inspections of the sprockets to check for signs of wear, damage, or debris buildup. Identifying potential issues early can help prevent more significant problems down the line.
- Keep Sprockets Clean: Remove any accumulated dirt, dust, or debris from the sprockets regularly. Use a brush or compressed air to dislodge and remove particles that may affect the sprockets’ performance.
- Use Suitable Cleaning Solutions: When cleaning conveyor sprockets, use a mild detergent or cleaning solution that is compatible with the sprocket material. Avoid using harsh chemicals that may cause corrosion or damage.
- Inspect Chain or Belt: While cleaning the sprockets, also inspect the conveyor chain or belt for signs of wear or stretching. Address any issues promptly, as a damaged chain or belt can put additional strain on the sprockets.
- Tension Adjustment: Ensure that the chain or belt tension is properly adjusted. A slack or overly tight chain can cause premature wear on the sprocket teeth.
- Lubrication: Apply a suitable lubricant to the sprocket teeth and the chain or belt. Lubrication reduces friction and wear between the moving parts, improving the overall efficiency and extending the sprockets’ life.
- Monitor Operating Conditions: Be aware of the conveyor’s operating conditions, such as temperature, humidity, and exposure to contaminants. Extreme conditions may require more frequent cleaning and maintenance.
- Replace Worn Sprockets: If a sprocket shows significant signs of wear, such as teeth being noticeably shorter or worn out, it’s essential to replace it promptly. Using worn sprockets can lead to chain slippage, poor conveyor performance, and potential damage to other components.
- Train Maintenance Staff: Train maintenance personnel on proper cleaning and maintenance procedures for conveyor sprockets. Regular maintenance checks should be part of the standard maintenance schedule.
By following these best practices, you can ensure that your conveyor sprockets remain in good condition, maximizing the conveyor system’s efficiency and minimizing the risk of unexpected breakdowns or downtime.
How do I Calculate the Required Torque and Power for a Conveyor Sprocket Setup?
Calculating the required torque and power for a conveyor sprocket setup involves several factors related to the conveyor system’s design, load, and operating conditions. The torque and power requirements are essential to ensure that the conveyor system can efficiently handle the intended load and operate safely.
To calculate the required torque and power, follow these steps:
- Identify the Parameters: Gather information about the conveyor system, including the sprocket diameter, the conveyor’s rotational speed, the mass of the conveyed material per unit length, the conveyor’s inclination angle (if applicable), and any other relevant dimensions or operating conditions.
- Calculate the Belt or Chain Tension: Determine the tension in the conveyor belt or chain. The belt tension is crucial as it affects the torque required to rotate the sprockets.
- Calculate the Torque: Use the formula: Torque (Nm) = Belt Tension (N) * Radius of Sprocket (m)
- Account for Efficiency and Safety Factors: Consider efficiency and safety factors to ensure the conveyor can handle the maximum load without overloading the system.
- Calculate the Power: Use the formula: Power (W) = Torque (Nm) * Angular Speed of Sprocket (rad/s)
It is essential to ensure that the calculated torque and power values are within the capability of the conveyor’s motor and drive system. Oversizing the motor and drive can lead to unnecessary energy consumption, while undersizing may result in conveyor performance issues or system failures.
Consulting with a qualified engineer or conveyor specialist is recommended to perform the calculations accurately and consider all relevant factors for the specific conveyor sprocket setup.
Advantages of Using Conveyor Sprockets
Conveyor sprockets offer several advantages over other types of conveyor components, making them a popular choice for various material handling applications. Here are some of the key advantages:
- 1. Precise Motion Control: Conveyor sprockets, when used with chains or belts, provide precise motion control, ensuring smooth and accurate movement of materials along the conveyor system.
- 2. Low Friction: Sprockets are designed to reduce friction between the conveyor chain or belt and the sprocket teeth, resulting in less wear and tear and lower maintenance costs.
- 3. High Load Capacity: Conveyor sprockets are typically made from durable materials such as steel or cast iron, allowing them to handle heavy loads and withstand demanding conditions.
- 4. Versatility: Sprockets are available in various sizes and configurations, making them suitable for a wide range of conveyor system designs and applications.
- 5. Cost-Effective: As a fundamental component of conveyor systems, sprockets offer a cost-effective solution for material handling, ensuring efficient and reliable operation.
- 6. Minimal Downtime: Properly selected and maintained sprockets can extend the lifespan of conveyor chains and belts, leading to reduced downtime and increased productivity.
- 7. Easy Replacement: When replacement becomes necessary due to wear, damage, or changing requirements, conveyor sprockets can be easily replaced without significant modifications to the entire conveyor system.
Overall, conveyor sprockets play a critical role in the smooth and efficient operation of conveyor systems, providing reliable motion control, high load capacity, and cost-effectiveness, making them a preferred choice for material handling applications.
editor by Dream 2024-04-26
China Good quality European Standard Industrial Double Row Wheel Sprocket Conveyor Chain Sprocket for Mechanical Transmission
Product Description
European Standard Industrial Double Row Wheel Sprocket Conveyor Chain Sprocket for Mechanical Transmission
Product Description
Features and Benefits
- Manufactured according to ISO606 & ASME B29.100 standard
- Available in plate, single hub, and double hub configurations
- Made from high-grade steel and carbon steel
- Optional taper bushes simplify installation and removal
- Special products made from grey cast iron HT250 or cast iron 250
- Surface treatment, including black oxide, available on request
Product Parameters
Detailed Photos
FAQ
Q: Do you provide samples?
A: Yes. A sample is available for testing.
Q: What’s your lead time?
A: Standard products need 5-30days, a bit longer for customized products.
Q: Do you provide technical support?
A: Yes. Our company has a design and development team, and we can provide technical support if you
need.
Q: How to ship to us?
A: It is available by air, sea, or train.
Q: How to pay the money?
A: T/T and L/C are preferred, with different currencies, including USD, EUR, RMB, etc.
Q: How can I know if the product is suitable for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd start mass production.
Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.
Q: How shall we contact you?
A: You can send an inquiry directly, and we will respond within 24 hours.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Electric Cars, Motorcycle, Machinery, Agricultural Machinery |
| Hardness: | Hardened Tooth Surface |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Customization and Modification of Conveyor Sprockets
Yes, conveyor sprockets can be customized or modified to suit specific conveyor applications. Conveyor systems often vary in design, size, and function, and custom sprockets can be engineered to meet these specific requirements. Here are some ways conveyor sprockets can be customized:
- Size and Pitch: Conveyor sprockets can be manufactured in various sizes and pitches to match the conveyor chain or belt dimensions.
- Number of Teeth: The number of teeth on the sprocket can be adjusted to achieve the desired gear ratio or speed.
- Material Selection: Depending on the application, conveyor sprockets can be made from different materials, such as steel, cast iron, or plastic, to optimize performance and durability.
- Coatings and Finishes: Special coatings or finishes can be applied to the sprocket surface to improve corrosion resistance or reduce friction.
- Keyways or Set Screws: Custom sprockets can be equipped with keyways or set screws to ensure a secure connection with the conveyor shaft.
- Hub Configuration: The hub design of the sprocket can be modified to accommodate specific mounting requirements.
- Special Features: Additional features, such as split sprockets for easy assembly or custom profiles for unique conveyor applications, can be incorporated.
Working with a reputable sprocket manufacturer or supplier is essential for customizing conveyor sprockets. They can provide engineering expertise and manufacturing capabilities to create sprockets that precisely fit the conveyor system’s needs. Customized conveyor sprockets can improve conveyor performance, reduce downtime, and enhance overall efficiency in material handling processes.
What are the Temperature Limits for the Operation of Conveyor Sprockets?
The temperature limits for the operation of conveyor sprockets depend on the materials used in their construction and any additional coatings or treatments applied to enhance their performance.
Conveyor sprockets made from common materials like steel or cast iron typically have temperature limits ranging from -20°C to 150°C (-4°F to 302°F). However, for more specialized applications, sprockets made from high-temperature-resistant materials like stainless steel or heat-treated alloys can operate at much higher temperature ranges, typically up to 400°C (752°F) or more.
It is crucial to consider the following factors when determining the appropriate temperature limits for conveyor sprockets:
- Material Composition: Choose sprocket materials that can withstand the intended operating temperature range. Stainless steel, heat-treated steel, or specialty alloys are suitable choices for high-temperature applications.
- Coatings and Treatments: Certain coatings or treatments can improve a sprocket’s temperature resistance. For instance, applying heat-resistant coatings or surface treatments can extend the temperature limits of standard sprockets.
- Lubrication: Ensure that proper lubrication is maintained, especially in high-temperature environments, as it can help reduce friction and prevent premature wear.
It is essential to refer to the manufacturer’s specifications and guidelines for the specific conveyor sprockets being used. This will provide precise information on their temperature limits and any restrictions based on the application and environmental conditions.
Exceeding the temperature limits of conveyor sprockets can lead to accelerated wear, reduced performance, and potential failure, which can disrupt conveyor system operation. Therefore, selecting sprockets that match the required temperature range and conducting regular inspections are vital to ensuring safe and efficient conveyor operation.
Replacing Worn-out Conveyor Sprockets
If a conveyor sprocket is worn out or damaged, it is possible to replace it without replacing the entire conveyor chain. Conveyor sprockets can experience wear over time due to the friction and stress of continuous operation. Signs of a worn-out sprocket may include teeth that are significantly worn down, bent, or broken.
To replace a worn-out conveyor sprocket, follow these steps:
- Identify the Sprocket Type: Before purchasing a replacement sprocket, identify the specific type and size of the existing sprocket. Note the number of teeth, bore size, and any specific design features.
- Remove the Old Sprocket: Shut down the conveyor system and ensure that it is not in operation. Remove any guards or covers that may be obstructing the sprocket. Loosen and remove the set screws or bolts securing the sprocket to the conveyor shaft.
- Inspect Other Components: While replacing the sprocket, take the opportunity to inspect other conveyor components, such as the chain or belt, for wear or damage. Replace any worn-out components as needed.
- Install the New Sprocket: Position the new sprocket on the conveyor shaft, aligning it properly with the chain or belt. Secure the sprocket in place with the set screws or bolts, ensuring it is firmly attached to the shaft.
- Check Alignment: Verify that the new sprocket is correctly aligned with the conveyor chain or belt. Proper alignment is crucial for smooth operation and to prevent premature wear on the new sprocket.
- Lubrication: Apply the appropriate lubrication to the new sprocket as recommended by the manufacturer. Proper lubrication reduces friction and wear, extending the sprocket’s lifespan.
- Test the Conveyor: Once the new sprocket is installed and all components are reassembled, test the conveyor system to ensure it operates smoothly and without any issues.
Replacing a worn-out conveyor sprocket promptly is essential to prevent further damage to the conveyor system and maintain efficient material handling. Regular inspection and maintenance of conveyor sprockets can help identify wear early on, allowing for timely replacements and preventing costly downtime.
editor by Dream 2024-04-25
China Best Sales Chain Wheel and Chain Sprocket for Forged Conveyor Chain (3″4″6″)
Product Description
Plate wheel for conveyor chain
20x16mm
30×17.02mm
P50 R 25-28-31
P75 R 25-31
P100 R 25-31-40.
A, B, C Type Sprocket
C45 steel,stainless steel
Teeth Harden
Prebore
25B–360B
25A–360A
Simplex, Duplex, Triplex
1.Sprocket (Type A,B,C)
2.Welding Sprocket
3.Taper Bored Sprockets
4.Double Single Sprockets
5.Double Pitch Sprockets
6.Idler Sprocket
7.Roller Chain Sprocket. (Conveyor Chain)
8.Stainless Steel sprocket, Shaft Sprocket, Plastic Sprocket,
|
Material: |
Carbon steel: C45 1045,A3,40Cr, 20CrMnTi, 42CrMo etc Stainless Steel: SS304 SS316 etc Copper/Brass, Aluminium,Cast iron,Nylon/plastic, etc. |
| Production Processing | Forging, Cutting, Hobbing, lathe machining, grinding, broaching, thread rolling, final inspection |
| Heat treatment | Hardening and Tempering, High Frequency Quenching, Carburizing Quenching and so on. |
| Surface treatment | Galvanizing/Zinc Plating,Color Painting, Dacrotized, Black Anodic Treatment, Spray Printing, Mirror Finish, Burnishing, Sand-blasting and so on according to Customers’ demand. |
| Performance | High precision, high wear resistance, low noise, smooth and steady, high strength |
| Standard | Standard sprocket:DIN8187, DIN8188, ISO , ANSI , JIS,BS. Nonstandard sprockets as to customers’ Drawing or sample. |
| Model number | type A, type B, type C,simplex, duplex, triplex 35B10-80,40B9-90,50B9-90,60B9-90,80B9-90,100B9-90,120B9-80,140B10-60,160B10-60,06B10-125,08B9-125,10B9-125,12B9-125,16B9-125,20B9-114,24B9-90,28B9-76,32B9-76 |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Nonstandard |
|---|---|
| Application: | Motor, Motorcycle, Machinery, Agricultural Machinery, Industry |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Cut Gear |
| Toothed Portion Shape: | Bevel Wheel |
| Material: | Carbon Steel and Stainless Steel |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Troubleshooting Conveyor Sprocket Issues
Conveyor sprockets are critical components in a conveyor system, and issues with them can lead to disruptions in material handling processes. Here are some common problems that may arise with conveyor sprockets and how to troubleshoot them:
- Excessive Wear: If the sprocket teeth are showing signs of excessive wear, it may be due to a misalignment issue. Check for misalignment between the sprocket and the conveyor chain or belt. Correct any misalignment and ensure that the sprocket is properly aligned with the conveyor.
- Sprocket Teeth Damage: Damage to the sprocket teeth can be caused by foreign objects or debris caught between the chain links and sprocket teeth. Inspect the sprocket regularly for any debris buildup, and clean it if necessary. Additionally, consider implementing measures to prevent foreign objects from entering the conveyor system.
- Chain Jumping or Slippage: Chain jumping or slippage can be caused by insufficient tension in the conveyor chain. Check the tension of the chain and adjust it to the recommended specifications provided by the conveyor manufacturer. Also, examine the sprocket teeth for signs of wear or damage that may be contributing to the issue.
- Excessive Noise or Vibration: Excessive noise or vibration may indicate misalignment, worn sprocket teeth, or loose mounting. Inspect the sprocket and conveyor components for any signs of wear, misalignment, or damage. Tighten any loose mounting bolts and make necessary adjustments to reduce noise and vibration.
- Corrosion or Rust: In humid or corrosive environments, sprockets may be prone to rust and corrosion. Consider using sprockets made from corrosion-resistant materials, such as stainless steel or plastic, in such environments. Regularly inspect and maintain the sprockets to prevent corrosion buildup.
It’s essential to perform routine maintenance and inspections of conveyor sprockets to identify and address potential issues early on. By troubleshooting and resolving problems promptly, you can ensure the smooth and efficient operation of your conveyor system, leading to increased productivity and reduced downtime.
Can conveyor sprockets be used for vertical conveyor applications?
Yes, conveyor sprockets can be used in vertical conveyor applications. Vertical conveyors, also known as vertical lift conveyors or vertical reciprocating conveyors (VRCs), are designed to move materials or products between different levels in a facility.
In a vertical conveyor system, the conveyor belt or chain travels vertically along a track, carrying the load from one level to another. Conveyor sprockets play a crucial role in guiding and driving the conveyor chain or belt in this vertical movement.
When used in vertical conveyor systems, sprockets are mounted on the conveyor shaft and engage with the chain or belt. As the sprockets rotate, they pull the chain or belt along the vertical path, lifting the materials to the desired level.
It is essential to select the appropriate type of sprockets for vertical conveyor applications. The sprockets must be designed to handle the specific load, speed, and environmental conditions of the vertical conveyor system. Additionally, proper alignment and tensioning of the chain or belt are critical to ensure smooth and reliable operation in vertical conveyors.
In conclusion, conveyor sprockets can be effectively used in vertical conveyor applications, providing an efficient and reliable method for vertical material transportation within a facility.
Eco-Friendly Materials Used for Manufacturing Conveyor Sprockets
Yes, there are several eco-friendly materials used for manufacturing conveyor sprockets. As environmental concerns continue to grow, industries are increasingly focusing on sustainable and green manufacturing practices. Some of the eco-friendly materials used for conveyor sprockets include:
- 1. Recycled Steel: Steel is a common material for conveyor sprockets, and using recycled steel helps reduce the demand for virgin steel production and lowers the carbon footprint.
- 2. Cast Iron: Cast iron sprockets can also be considered eco-friendly as cast iron is a durable and long-lasting material that requires less frequent replacements, reducing waste generation.
- 3. Non-Toxic Coatings: Some manufacturers use non-toxic and environmentally friendly coatings on sprockets to protect them from corrosion without harming the environment.
- 4. Biodegradable Plastics: In certain applications, biodegradable plastics may be used as a material for sprockets, offering an eco-friendly alternative to conventional plastics.
- 5. Sustainable Manufacturing Processes: Apart from material choices, eco-friendly conveyor sprockets can be produced using sustainable manufacturing practices that aim to minimize energy consumption and waste generation.
When selecting conveyor sprockets, it’s essential to inquire about the materials used in their construction and opt for those that prioritize sustainability. Choosing eco-friendly materials not only reduces the environmental impact but also promotes a greener and more sustainable industry.
editor by Dream 2024-04-24
China best Chain and Sprockets Cycle Sprocket for Conveyor Systems Agricultural Machinery and Industrial Equipment
Product Description
Product Description
A taper bushing sprocket is a common sprocket that differs from a normal sprocket in its nested tapered bushing for easy installation and removal. It adopts a tapered bushing to keep the chain in a stable position, thereby improving the transmission efficiency and wear resistance of the sprocket.
Product Parameters
| product | high precision Taper Bushing Sprocket |
| bore | pilot bore ,taper bore , finished bore and special bore |
| material | stainless steal / steel / iron / brass / bronze / aluminum /as requirement |
| surface treatment | Oxide black, Galvanized, Nickel plated, Chrome plated, Sandblasting, Painted and so on |
| heat treatment | High frequency quenching and so on |
| processing | CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly |
| certificate | ISO 9001 , SGS |
| products available | gear , sprocket , timing pulley , v-belt pulley , coupling , shaft , expansion sleeve ,taper bushing |
| package | brown paper ,oiled paper , carton box ,wooden box ,as requirement |
| advantage | Quality first Service superior , Advanced equipment,Experienced workers,Perfect testing equipment |
| lead time | within 15 days samples. 30-45days offcial order |
workshop & equipment
Application Field
Our Advantages
1 . Prioritized Quality
2 .Integrity-based Management
3 .Service Orientation
4 .150+ advanced equipment
5 .10000+ square meter factory area
6 .200+ outstanding employees
7 .90% employees have more than 10 year- working experience in our factory
8 .36 technical staff
9 .certificate ISO 9001 , SGS
10 . Customization support
11 .After-sales support
Production process
shipping
sample orders delivery time:
10-15 working days as usual
15-20 working days in busy season
large order leading time :
30-40 working days as usual
FAQ
1. why should you buy products from us not from other suppliers?
We are a decade year-experience manufacturer on making the gear, specializing in manufacturing varieties of gears, such as helical gear ,bevel gear ,spur gear and grinding gear, gear shaft, timing pulley, rack, , timing pulley and other transmission parts .
2. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese
3. how can we guarantee quality?
1 .Always a pre-production sample before mass production;
2 .Always final Inspection before shipment;
3 .We have high-precision CNC gear grinding machine, high-speed CNC gear hobbing machine, CNC gear shaping machine, CNC lathe, CNC machining center, various grinding machines, universal gear measuring instrument, heat treatment and other advanced processing equipment.
4 . We have a group of experienced technical workers, more than 90% of the workers have more than 10 years of work experience in this factory, can accurately control the manufacturing of products and customer needs. We regularly train our employees to ensure that we can produce high-precision and high-quality products that are more in line with our customers’ needs.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Rolling Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Stainless Steel |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Safety Considerations when Working with Conveyor Sprockets
Working with conveyor sprockets involves potential hazards, and it’s crucial to implement proper safety measures to prevent accidents and ensure the well-being of workers. Here are some important safety considerations:
1. Lockout-Tagout (LOTO): Before performing any maintenance or repairs on conveyor systems, ensure proper LOTO procedures are followed. This prevents unexpected startup and movement of the conveyor, which can cause severe injuries.
2. Guarding: Install adequate guards around the conveyor sprockets to prevent accidental contact with moving parts. Guards should be securely in place and not interfere with the conveyor’s operation.
3. Personal Protective Equipment (PPE): Workers handling conveyor sprockets should wear appropriate PPE, including safety glasses, gloves, and steel-toed shoes, to protect against potential hazards.
4. Training: Provide comprehensive training to all personnel involved in operating, maintaining, or troubleshooting conveyor systems. Training should cover safe practices, emergency procedures, and proper use of tools and equipment.
5. Regular Inspections: Conduct routine inspections of conveyor sprockets and chains to identify any signs of wear, misalignment, or damage. Address any issues promptly to prevent safety hazards.
6. Lubrication: Apply lubricants as per the manufacturer’s recommendations to reduce friction and ensure smooth operation. However, ensure that lubricants are applied safely and do not create slippery surfaces.
7. Weight Capacity: Adhere to the weight capacity limits of conveyor systems to avoid overloading, which can lead to sprocket failure and pose safety risks.
8. Hazardous Environments: In hazardous environments, such as those with flammable materials or explosive atmospheres, use specialized conveyor components that comply with safety standards for such conditions.
9. Emergency Stop Buttons: Install easily accessible emergency stop buttons along the conveyor system’s length to immediately halt operation in case of emergencies.
10. Regular Maintenance: Follow a preventive maintenance schedule to keep conveyor sprockets in good condition and reduce the likelihood of sudden failures.
By prioritizing safety and implementing these considerations, you can minimize the risks associated with working with conveyor sprockets and ensure a safe working environment for all personnel.
What are the Temperature Limits for the Operation of Conveyor Sprockets?
The temperature limits for the operation of conveyor sprockets depend on the materials used in their construction and any additional coatings or treatments applied to enhance their performance.
Conveyor sprockets made from common materials like steel or cast iron typically have temperature limits ranging from -20°C to 150°C (-4°F to 302°F). However, for more specialized applications, sprockets made from high-temperature-resistant materials like stainless steel or heat-treated alloys can operate at much higher temperature ranges, typically up to 400°C (752°F) or more.
It is crucial to consider the following factors when determining the appropriate temperature limits for conveyor sprockets:
- Material Composition: Choose sprocket materials that can withstand the intended operating temperature range. Stainless steel, heat-treated steel, or specialty alloys are suitable choices for high-temperature applications.
- Coatings and Treatments: Certain coatings or treatments can improve a sprocket’s temperature resistance. For instance, applying heat-resistant coatings or surface treatments can extend the temperature limits of standard sprockets.
- Lubrication: Ensure that proper lubrication is maintained, especially in high-temperature environments, as it can help reduce friction and prevent premature wear.
It is essential to refer to the manufacturer’s specifications and guidelines for the specific conveyor sprockets being used. This will provide precise information on their temperature limits and any restrictions based on the application and environmental conditions.
Exceeding the temperature limits of conveyor sprockets can lead to accelerated wear, reduced performance, and potential failure, which can disrupt conveyor system operation. Therefore, selecting sprockets that match the required temperature range and conducting regular inspections are vital to ensuring safe and efficient conveyor operation.
Advantages of Using Conveyor Sprockets
Conveyor sprockets offer several advantages over other types of conveyor components, making them a popular choice for various material handling applications. Here are some of the key advantages:
- 1. Precise Motion Control: Conveyor sprockets, when used with chains or belts, provide precise motion control, ensuring smooth and accurate movement of materials along the conveyor system.
- 2. Low Friction: Sprockets are designed to reduce friction between the conveyor chain or belt and the sprocket teeth, resulting in less wear and tear and lower maintenance costs.
- 3. High Load Capacity: Conveyor sprockets are typically made from durable materials such as steel or cast iron, allowing them to handle heavy loads and withstand demanding conditions.
- 4. Versatility: Sprockets are available in various sizes and configurations, making them suitable for a wide range of conveyor system designs and applications.
- 5. Cost-Effective: As a fundamental component of conveyor systems, sprockets offer a cost-effective solution for material handling, ensuring efficient and reliable operation.
- 6. Minimal Downtime: Properly selected and maintained sprockets can extend the lifespan of conveyor chains and belts, leading to reduced downtime and increased productivity.
- 7. Easy Replacement: When replacement becomes necessary due to wear, damage, or changing requirements, conveyor sprockets can be easily replaced without significant modifications to the entire conveyor system.
Overall, conveyor sprockets play a critical role in the smooth and efficient operation of conveyor systems, providing reliable motion control, high load capacity, and cost-effectiveness, making them a preferred choice for material handling applications.
editor by CX 2024-04-12
China wholesaler Made in China Carbon Steel Conveyor Chain Sprocket in Assembly System for Transmission Parts
Product Description
Detailed Photos
| Name | 9 tooth round steel sprocket |
| Material | 45# steel/stainless steel |
| Number of gears | 9 |
| Internal diameter | 25mm |
| Application 1 | Tension seat |
| Application 2 | Assembly line |
| Application 3 | Conveyor |
| Pitch | 19.05/25.4mm |
Our Products
Packaging & Shipping
Company Profile
Seikonveyor is estabilshed in 2015 in ZheJiang , China, It started as a wholesaler of conveyors accessories(conveyor chain, conveyor belt, conveyor roller, sprocket/gear, etc), since its good performance(competitive price, good quality, professional solution and fast response) in China, Seikonveyor’s business has beening growing fast and decided to expand its scale. In 2019, it began exploring oversea market and established CZPT Co., Limited(HongKong). In 2571, Seikonveyor(HangZhou) is established, it began to offer conveyor solution, conveyor system for materials handling industry, and assembly lines for Home appliances factories. Its aim is to built Seiko quality conveyors and servse, In 2571, CZPT set on B2B platform in Made In China to provide great varieties of Conveyor asseccories, conveyors, and assembly lines. Its aim is to built Seiko quality conveyors and serve high efficiency aotomatic to customers all over the world.
FAQ
1. who are we?
We are based in ZheJiang , China, start from 2006,sell to Domestic Market(86.00%),Southeast Asia(4.00%),South America(2.00%),North America(00.00%),Eastern Europe(00.00%),Africa(00.00%),Oceania(00.00%),Mid East(00.00%),Eastern Asia(00.00%),Western Europe(00.00%),Northern Europe(00.00%). There are total about 301-500 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.what can you buy from us?
Home Appliances Assembly Line / Conveyor / Conveyor Roller,Conveyor Chain,Aluminum Parts
4. why should you buy from us not from other suppliers?
We have our competitive advantage as below 1) We have our self-built industrial park. 2)We have first class management team. 3)We have professional and experienced technicians. 4)We have advanced processing machine.
5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,CIP,FCA,CPT,DEQ,DDP,DDU,Express Delivery,DAF,DES;
Accepted Payment Currency:USD,EUR,CNY;
Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow;
Language Spoken:English,Chinese
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Machinery, Marine |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Rolling Gear |
| Toothed Portion Shape: | Curved Gear |
| Material: | Stainless Steel |
| Samples: |
US$ 30/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Safety Considerations when Working with Conveyor Sprockets
Working with conveyor sprockets involves potential hazards, and it’s crucial to implement proper safety measures to prevent accidents and ensure the well-being of workers. Here are some important safety considerations:
1. Lockout-Tagout (LOTO): Before performing any maintenance or repairs on conveyor systems, ensure proper LOTO procedures are followed. This prevents unexpected startup and movement of the conveyor, which can cause severe injuries.
2. Guarding: Install adequate guards around the conveyor sprockets to prevent accidental contact with moving parts. Guards should be securely in place and not interfere with the conveyor’s operation.
3. Personal Protective Equipment (PPE): Workers handling conveyor sprockets should wear appropriate PPE, including safety glasses, gloves, and steel-toed shoes, to protect against potential hazards.
4. Training: Provide comprehensive training to all personnel involved in operating, maintaining, or troubleshooting conveyor systems. Training should cover safe practices, emergency procedures, and proper use of tools and equipment.
5. Regular Inspections: Conduct routine inspections of conveyor sprockets and chains to identify any signs of wear, misalignment, or damage. Address any issues promptly to prevent safety hazards.
6. Lubrication: Apply lubricants as per the manufacturer’s recommendations to reduce friction and ensure smooth operation. However, ensure that lubricants are applied safely and do not create slippery surfaces.
7. Weight Capacity: Adhere to the weight capacity limits of conveyor systems to avoid overloading, which can lead to sprocket failure and pose safety risks.
8. Hazardous Environments: In hazardous environments, such as those with flammable materials or explosive atmospheres, use specialized conveyor components that comply with safety standards for such conditions.
9. Emergency Stop Buttons: Install easily accessible emergency stop buttons along the conveyor system’s length to immediately halt operation in case of emergencies.
10. Regular Maintenance: Follow a preventive maintenance schedule to keep conveyor sprockets in good condition and reduce the likelihood of sudden failures.
By prioritizing safety and implementing these considerations, you can minimize the risks associated with working with conveyor sprockets and ensure a safe working environment for all personnel.
How do I prevent chain slippage and skipping issues with conveyor sprockets?
Chain slippage and skipping issues with conveyor sprockets can lead to disruptions in the conveyor system’s operation and negatively impact productivity. To prevent these problems, consider the following measures:
- Proper Chain Tension: Ensuring the chain is appropriately tensioned is crucial. Too much tension can cause excessive wear, while too little tension can lead to chain slippage. Regularly check and adjust the chain tension to the manufacturer’s recommended specifications.
- Correct Sprocket Alignment: Misaligned sprockets can cause the chain to ride up on the teeth and result in skipping. Check and align the sprockets to be in the same plane and parallel to the conveyor frame.
- Regular Maintenance: Implement a routine maintenance schedule to inspect and clean the sprockets and chains. Remove any debris or buildup that can cause chain slippage.
- Proper Lubrication: Lubrication is essential to reduce friction between the chain and sprockets. Use the appropriate lubricant and apply it regularly to ensure smooth operation and minimize wear.
- Quality Sprockets: Invest in high-quality conveyor sprockets made from durable materials. Inferior sprockets can wear out quickly, leading to chain slippage and other issues.
- Chain Maintenance: Regularly inspect the chain for signs of wear, elongation, or damaged links. Replace any damaged or worn-out chain sections promptly.
- Proper Loading: Avoid overloading the conveyor, as excessive loads can put additional strain on the chain and sprockets, leading to slippage.
By implementing these preventive measures and conducting regular maintenance, you can significantly reduce the risk of chain slippage and skipping issues with conveyor sprockets, ensuring smooth and reliable conveyor system operation.
Advantages of Using Conveyor Sprockets
Conveyor sprockets offer several advantages over other types of conveyor components, making them a popular choice for various material handling applications. Here are some of the key advantages:
- 1. Precise Motion Control: Conveyor sprockets, when used with chains or belts, provide precise motion control, ensuring smooth and accurate movement of materials along the conveyor system.
- 2. Low Friction: Sprockets are designed to reduce friction between the conveyor chain or belt and the sprocket teeth, resulting in less wear and tear and lower maintenance costs.
- 3. High Load Capacity: Conveyor sprockets are typically made from durable materials such as steel or cast iron, allowing them to handle heavy loads and withstand demanding conditions.
- 4. Versatility: Sprockets are available in various sizes and configurations, making them suitable for a wide range of conveyor system designs and applications.
- 5. Cost-Effective: As a fundamental component of conveyor systems, sprockets offer a cost-effective solution for material handling, ensuring efficient and reliable operation.
- 6. Minimal Downtime: Properly selected and maintained sprockets can extend the lifespan of conveyor chains and belts, leading to reduced downtime and increased productivity.
- 7. Easy Replacement: When replacement becomes necessary due to wear, damage, or changing requirements, conveyor sprockets can be easily replaced without significant modifications to the entire conveyor system.
Overall, conveyor sprockets play a critical role in the smooth and efficient operation of conveyor systems, providing reliable motion control, high load capacity, and cost-effectiveness, making them a preferred choice for material handling applications.
editor by CX 2024-04-10
China factory Bending Edge Belt and Sprocket with Chain for Grass Mop/Drag Mats Flat Wire Conveyor Belt
Product Description
Product Description
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Specification : |
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Material |
carbon steel, SUS |
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Wire diameter |
1.5mm,1.8mm,2mm,2.5mm,etc. |
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Rod diameter |
4 to 12 mm |
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Spiral wire pitch |
65mm,67mm,70mm,etc. |
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Chain pitch |
19.05mm 25.4mm 31.75mm 38.1mm 50.8mm 76.2mm or customized |
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Width |
0.2m to 4m |
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opening number |
3/5/7 opening |
Application :
* Durable,long service life
* Withstand high temperatures
* Good air permeability
* Good stability
* Simple structure and easy cleaning
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stainless steel 304 conveyor mesh belt |
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shaft |
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gears |
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stainless steel chain |
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related parts can be supply |
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we can do it as your request |
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accept customization |
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good quality and best competitive price |
Support according to the drawing customized.Inox stainless steel 304 metal flat flex conveyor wire mesh belt conveyor systems price for pizza oven chocolate enrober bakeryConveyor belt with Z type is also called chocolate conveyor belt or ladder belt.
Drawings
Detailed Photos
Food Grade 304 Stainless Steel Chain Link Spiral Wire Mesh Conveyor Belt.304 Stainless Steel Chain Link Mesh Conveyor Belt / Stainless Steel Spiral Wire Mesh Conveyor Belt / Food Grade Stainless Steel Wire Mesh Conveyor Belt.Description :304 Stainless Steel Chain Link Mesh Conveyor Belt is driven with a cross rod which connects the chain strands by either passing through or under the wire mesh fabric. The density of wire mesh fabric is choosen according to size of the product conveyed on the belt.
Applications
♦ Typical Applications ♦ Annealing furnaces ♦ Cleaning machines ♦ Conveyor machines ♦ Drying ovens ♦ Frosters ♦ Frying facilities ♦ Ovens ♦ Refrigeration facilities
Packaging & Shipping
Company Profile
The company pursues the purpose of customer first, quality first; Adhere to the people-oriented, truth-seeking and pragmatic principle. Actively promote advanced production and management mode. The company mainly produces all kinds of wire, screen, high number of screen products. The product quality is excellent, the specification is complete, the product mainly has: stainless steel wire mesh , copper wire mesh, welded wire mesh , hexagonal net, chain link fence, crimped wire mesh, etc. Our company can also according to your needs for you to process the products you need, so that you are satisfied. Silk is the heart of the 4 seas .
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Type: | Customized |
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| Material: | Customized |
| Inside Material: | Customized |
| Samples: |
US$ 15/Meter
1 Meter(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Safety Considerations when Working with Conveyor Sprockets
Working with conveyor sprockets involves potential hazards, and it’s crucial to implement proper safety measures to prevent accidents and ensure the well-being of workers. Here are some important safety considerations:
1. Lockout-Tagout (LOTO): Before performing any maintenance or repairs on conveyor systems, ensure proper LOTO procedures are followed. This prevents unexpected startup and movement of the conveyor, which can cause severe injuries.
2. Guarding: Install adequate guards around the conveyor sprockets to prevent accidental contact with moving parts. Guards should be securely in place and not interfere with the conveyor’s operation.
3. Personal Protective Equipment (PPE): Workers handling conveyor sprockets should wear appropriate PPE, including safety glasses, gloves, and steel-toed shoes, to protect against potential hazards.
4. Training: Provide comprehensive training to all personnel involved in operating, maintaining, or troubleshooting conveyor systems. Training should cover safe practices, emergency procedures, and proper use of tools and equipment.
5. Regular Inspections: Conduct routine inspections of conveyor sprockets and chains to identify any signs of wear, misalignment, or damage. Address any issues promptly to prevent safety hazards.
6. Lubrication: Apply lubricants as per the manufacturer’s recommendations to reduce friction and ensure smooth operation. However, ensure that lubricants are applied safely and do not create slippery surfaces.
7. Weight Capacity: Adhere to the weight capacity limits of conveyor systems to avoid overloading, which can lead to sprocket failure and pose safety risks.
8. Hazardous Environments: In hazardous environments, such as those with flammable materials or explosive atmospheres, use specialized conveyor components that comply with safety standards for such conditions.
9. Emergency Stop Buttons: Install easily accessible emergency stop buttons along the conveyor system’s length to immediately halt operation in case of emergencies.
10. Regular Maintenance: Follow a preventive maintenance schedule to keep conveyor sprockets in good condition and reduce the likelihood of sudden failures.
By prioritizing safety and implementing these considerations, you can minimize the risks associated with working with conveyor sprockets and ensure a safe working environment for all personnel.
What are the Temperature Limits for the Operation of Conveyor Sprockets?
The temperature limits for the operation of conveyor sprockets depend on the materials used in their construction and any additional coatings or treatments applied to enhance their performance.
Conveyor sprockets made from common materials like steel or cast iron typically have temperature limits ranging from -20°C to 150°C (-4°F to 302°F). However, for more specialized applications, sprockets made from high-temperature-resistant materials like stainless steel or heat-treated alloys can operate at much higher temperature ranges, typically up to 400°C (752°F) or more.
It is crucial to consider the following factors when determining the appropriate temperature limits for conveyor sprockets:
- Material Composition: Choose sprocket materials that can withstand the intended operating temperature range. Stainless steel, heat-treated steel, or specialty alloys are suitable choices for high-temperature applications.
- Coatings and Treatments: Certain coatings or treatments can improve a sprocket’s temperature resistance. For instance, applying heat-resistant coatings or surface treatments can extend the temperature limits of standard sprockets.
- Lubrication: Ensure that proper lubrication is maintained, especially in high-temperature environments, as it can help reduce friction and prevent premature wear.
It is essential to refer to the manufacturer’s specifications and guidelines for the specific conveyor sprockets being used. This will provide precise information on their temperature limits and any restrictions based on the application and environmental conditions.
Exceeding the temperature limits of conveyor sprockets can lead to accelerated wear, reduced performance, and potential failure, which can disrupt conveyor system operation. Therefore, selecting sprockets that match the required temperature range and conducting regular inspections are vital to ensuring safe and efficient conveyor operation.
Common Applications of Conveyor Sprockets in Different Industries
Conveyor sprockets are widely used in various industries to facilitate the movement of conveyor belts or chains. Some of the common applications of conveyor sprockets include:
- 1. Material Handling: Conveyor systems with sprockets are extensively used in material handling industries such as manufacturing, logistics, warehouses, and distribution centers to transport goods and products efficiently.
- 2. Food and Beverage: The food and beverage industry utilizes conveyor sprockets to move food products along the production line, from processing to packaging, ensuring smooth and hygienic material flow.
- 3. Mining and Quarrying: Conveyor systems with sprockets are employed in mining and quarrying operations to transport raw materials, rocks, and minerals from one location to another for processing.
- 4. Agriculture: In the agricultural sector, conveyor sprockets are used to move crops, grains, and other agricultural products through processing and storage facilities.
- 5. Automotive: The automotive industry utilizes conveyor sprockets in assembly lines to move vehicle components and parts during the manufacturing process.
- 6. Packaging: Conveyor systems with sprockets are extensively used in packaging industries to transport and package products efficiently and in an automated manner.
- 7. Airport Baggage Handling: Conveyor sprockets play a vital role in airport baggage handling systems, ensuring passengers’ luggage is transported accurately and swiftly.
- 8. Recycling: Conveyor systems with sprockets are used in recycling plants to sort and transport recyclable materials for processing and reuse.
- 9. Pharmaceutical: The pharmaceutical industry utilizes conveyor sprockets to move medications and pharmaceutical products during the manufacturing and packaging process.
- 10. Textile: In the textile industry, conveyor systems with sprockets are used to transport fabrics and textiles during various stages of production.
These are just a few examples, and conveyor sprockets find applications in many other industries where material handling and efficient movement of products or materials are essential for the production process.
editor by CX 2024-04-09
China OEM Custom Steel Double Row Conveyor Chain Sprocket for Agriculture/Machine/Industry
Product Description
Custom Steel Double Row Conveyor Chain Sprocket for Agriculture/Machine/Industry
Product Description
A sprocket is a wheel with cog-type buckle teeth, which is used to mesh with a block with an accurate pitch on a link chain ring or cable. Sprockets are widely used in the mechanical transmission of chemical, textile machinery, escalators, wood processing,three-dimensional parking garages, agricultural machinery, food processing, instrumentation, petroleum and other industries.
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Name |
Chain Sprocket |
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Size |
Products can be customized. |
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Manufacture Standard |
5-8 Grade ISO1328-1997. |
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Material |
45#Steel,20CrMnTi,40Cr,20CrNiMo,20MnCr5,GCR15SiMn,42CrMo,2Cr13stainless steel,Nylon,Bakelite,Copper,Aluminium.etc |
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Production Process |
The main process is Gear Hobbing, Gear Shaping and Gear Grinding, Selecting production process according to the different |
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Heat Treatment |
Carburizing and quenching ,High-frequency quenching,Nitriding, Hardening and tempering, Selecting heat treatment according to the |
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Testing Equipment |
Rockwell hardness tester 500RA, Double mesh instrument HD-200B & 3102, Gear measurement center instrument CNC3906T other High precision detection equipments |
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Certification |
GB/T19001-2016/ISO9001:2015 |
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Usage |
Used in printing machine, cleaning machine, medical equipment, garden machine, construction machine, electric car, valve, |
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Package |
According to customer’s request |
Our Chain sprockets include:
a) Plate and Hub Chain Sprocket
b) Bored To Size Chain Sprocket
c) QD Bushed Chain Sprocket
d) Split Taper Bushed Chain Sprocket
e) Welding Chain Sprocket
f) Idler Chain Sprocket
g) Conveyor Chain Sprocket
h) Made to order designs Chain Sprocket
High quality products, reasonable price, prompt delivery, and superior service ensure marketing
competitiveness. Our factory has earned high reputation from customers of home and abroad.
We are looking CZPT to cooperating with you to forge a better future!
Our Services
1. Long standing reputation in this field.
2. Specialization is standard and accurate meet your requirement.
3. OEM quality standard guaranteed.
4. Product upgrading and expansion of species.
5. Good quality with competitive prices.
6. Flexible and convenient logistic service.
7. Excellent and high quality control.
8. Long lasting working life time.
9. Sufficient storage.
10. Original truck spare parts and professional manufacture.
11. High technology and stable performance.
12. Various size and models available.
Packaging & Shipping
FAQ
| Q: What is the payment method? A: We accept TT (Bank Transfer), Western Union, L/C. 1. For total amount under US$500, 100% in advance. 2. For total amount above US$500, 30% in advance, the rest before shipment. |
| Q: What is your MOQ? A: MOQ depends on our client’s needs, besides,we welcome trial order before mass-production. |
| Q: What is the production cycle? A: It varies a lot depending on product dimension,technical requirements and quantity. We always try to meet customers’ requirement by adjusting our workshop schedule. |
| Q: What kind of payment terms do you accept? A: T/T, western union, etc. |
| Q: Is it possible to know how is my product going on without visiting your company? A: We will offer a detailed products schedule and send weekly reports with digital pictures and videos which show the machining progress. |
| Q: If you make poor quality goods,will you refund our fund? A: We make products according to drawings or samples strictly until them reach your 100% satisfaction. And actually we wont take a chance to do poor quality products.We are proud of keeping the spirit of good quality. |
If there’s anything I can help, please feel free to contact with me.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | as Specification |
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| Warranty: | as Specification |
| Condition: | New |
| Customization: |
Available
| Customized Request |
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can Conveyor Sprockets be Used in Food Processing and Packaging Conveyors?
Yes, conveyor sprockets can be used in food processing and packaging conveyors. However, certain considerations must be taken into account to ensure the sprockets meet the necessary standards for hygiene and safety in the food industry.
When using conveyor sprockets in food processing and packaging conveyors, it is essential to use sprockets made from food-grade materials. Stainless steel is a commonly used material for conveyor sprockets in the food industry due to its corrosion resistance and ease of cleaning.
Here are some key points to consider when using conveyor sprockets in food processing and packaging conveyors:
- Food-Grade Materials: Ensure that the sprockets are made from materials that comply with food-grade standards, such as stainless steel or plastic materials approved for food contact.
- Easy to Clean Design: The sprocket design should minimize areas where food particles, debris, or bacteria can accumulate. Smooth surfaces and rounded edges are easier to clean and sanitize effectively.
- Sanitary Maintenance: Regular and thorough cleaning and sanitation are essential to prevent cross-contamination and maintain a hygienic environment. Sprockets should be accessible and easy to disassemble for cleaning purposes.
- Resistant to Harsh Cleaning Agents: Sprockets should be able to withstand frequent cleaning and sanitation with food-safe cleaning agents and disinfectants without degradation or corrosion.
- Non-Toxic: The sprocket materials should be non-toxic and not leach any harmful substances into the food products being conveyed.
- Compliance with Food Safety Standards: Ensure that the conveyor sprockets and the overall conveyor system meet the relevant food safety and hygiene standards set by regulatory authorities.
- HACCP Guidelines: Implement Hazard Analysis and Critical Control Points (HACCP) guidelines to identify and mitigate potential food safety hazards in the conveyor system.
By choosing the right sprockets and following proper cleaning and maintenance procedures, conveyor sprockets can play a crucial role in ensuring the safe and efficient movement of food products through processing and packaging conveyors in the food industry.
How do I extend the lifespan of conveyor sprockets and optimize conveyor efficiency?
Extending the lifespan of conveyor sprockets and optimizing conveyor efficiency is essential to ensure smooth and reliable operation of the conveyor system. Here are some best practices to achieve this:
- Regular Inspection: Conduct routine inspections of conveyor sprockets to identify signs of wear, damage, or misalignment. Early detection of issues allows for timely maintenance or replacement, preventing further damage and downtime.
- Proper Lubrication: Apply appropriate lubrication to the sprockets to reduce friction and wear. The type and frequency of lubrication depend on the sprocket material, conveyor speed, and environmental conditions.
- Keep the Conveyor Clean: Regularly clean the conveyor system, including the sprockets and chains, to remove debris, dust, and contaminants that can contribute to wear and reduce efficiency.
- Alignment and Tension: Ensure proper alignment and tension of the conveyor chain or belt to minimize stress on the sprockets. Misalignment and improper tension can lead to premature wear and failure.
- Use Quality Sprockets: Invest in high-quality conveyor sprockets made from durable materials that can withstand the specific application’s demands.
- Temperature Considerations: Be mindful of the operating temperature range of the sprockets. Extreme temperatures can affect the sprocket’s performance and lifespan.
- Maintenance Schedule: Implement a regular maintenance schedule that includes cleaning, lubrication, and inspection of conveyor sprockets and other components.
- Train Operators: Ensure that operators and maintenance personnel are trained in proper conveyor system operation and maintenance procedures.
- Address Issues Promptly: If any problems or abnormalities are detected during inspections, address them promptly to prevent further damage and costly repairs.
By following these best practices, you can extend the lifespan of conveyor sprockets, reduce downtime, and optimize the overall efficiency of your conveyor system.
Eco-Friendly Materials Used for Manufacturing Conveyor Sprockets
Yes, there are several eco-friendly materials used for manufacturing conveyor sprockets. As environmental concerns continue to grow, industries are increasingly focusing on sustainable and green manufacturing practices. Some of the eco-friendly materials used for conveyor sprockets include:
- 1. Recycled Steel: Steel is a common material for conveyor sprockets, and using recycled steel helps reduce the demand for virgin steel production and lowers the carbon footprint.
- 2. Cast Iron: Cast iron sprockets can also be considered eco-friendly as cast iron is a durable and long-lasting material that requires less frequent replacements, reducing waste generation.
- 3. Non-Toxic Coatings: Some manufacturers use non-toxic and environmentally friendly coatings on sprockets to protect them from corrosion without harming the environment.
- 4. Biodegradable Plastics: In certain applications, biodegradable plastics may be used as a material for sprockets, offering an eco-friendly alternative to conventional plastics.
- 5. Sustainable Manufacturing Processes: Apart from material choices, eco-friendly conveyor sprockets can be produced using sustainable manufacturing practices that aim to minimize energy consumption and waste generation.
When selecting conveyor sprockets, it’s essential to inquire about the materials used in their construction and opt for those that prioritize sustainability. Choosing eco-friendly materials not only reduces the environmental impact but also promotes a greener and more sustainable industry.
editor by CX 2024-03-29