Product Description
Product Description
Product Discription:
1. DIN8187 ISO/R 606 and DIN8188 ISO/R606-ANSI B29.1.
2. Simplex / Duplex / Triplex / Multiple.
3.45C steel, Tooth Hardness.
5. Surface: Shot Blasting Natural/Black/Blue/ Nickel plate/ Zinc plate.
Product Advantages:
1. Good quality, surface of sprockets is smooth, shiny and beautiful.
2. Competitive price.
3. Prompt Delivery.
4. Green Product.
5. International Approval
Product Attribute
| Product name | Sprocket |
| Surface Treatment | Annealing, natural anodization, heat treatment, polishing, nickel plating, chrome plating, znic plating,Black surface painted etc. |
| Products Available | Transmission machinery such as mining machinery, agricultural machinery, engineering machinery, forestry machinery, petrochemical industry, automatic assembly lines, etc |
| material | carbon steel,stainless steel, alloy steel |
| Certificate | ISO,SGS,DIN,JIS |
| product type | European Standard American Standard |
| Port | Any sea port or airport in China |
| Brand | TV OEM |
| Payment | L/C, T/T, D/P, Western Union |
| Package | Chain, Plastic Bag, Color Box, Wooden Case. or OEM |
| European standard | 03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1
08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3 28A-1-2-3 32A-1-2-3 |
| 03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1
08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3 28B-1-2-3 32B-1-2-3 |
|
| American standard | 25,35,41,40,50,60,80,100,120,140,160,180,200,240
35-2,40-2,50-2,60-2,80-2,100-2,120-2,140-2,160-2,200-2 35-3 ,40-3 ,50-3 ,60-3 ,80-3, 100-3,120-3 |
| We also carry out OEM according to your requirements |
|
Product Parameters
Recommended Collocation
The chain drive consists of 2 sprockets and an intermediate flexible piece – the chain, which is wound around the 2 wheels. The motion and power between 2 parallel shafts are transmitted by the meshing between the chain and the sprocket, which belongs to the forced transmission with meshing properties. Among them, the most widely used is the roller chain drive.
Our Advantages
Company advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.
Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.
With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.
Factory Display
| WHY CHOOSE US |
Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.
Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets
Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.
| FAQ |
| Q1: What’s your average lead time? A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate. Q2: Is your price better than your competitors given the same quality? Q4: Can we inspect the goods before shipment? Q5: What kind of payment method is acceptable for your mill? Q6: What if I have any other questions? |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Machinery |
| Hardness: | Hardened Tooth Surface |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Can I Use a Chain or Belt Drive System with Conveyor Sprockets?
Yes, conveyor sprockets are commonly used in conjunction with both chain and belt drive systems in various conveyor applications. The choice between using a chain or a belt drive system depends on several factors, including the specific conveyor requirements, load capacity, speed, and the type of material being transported.
Chain Drive System: Conveyor sprockets are widely used with chain drive systems in heavy-duty applications and when the material being conveyed is bulky or abrasive. The sprockets have specially designed teeth that mesh with the chain links, providing a positive drive system that ensures reliable and efficient material movement. Chain drive systems are known for their high load-carrying capacity and are often used in industries such as mining, construction, and manufacturing.
Belt Drive System: Conveyor sprockets can also be used with belt drive systems, where they act as the driving mechanism for the conveyor belt. In this setup, the sprockets have grooves or teeth that match the profile of the conveyor belt, allowing for smooth and continuous movement. Belt drive systems are commonly used for conveying lighter materials over longer distances and are found in industries such as food processing, packaging, and logistics.
Hybrid Drive Systems: Some conveyor systems may utilize a combination of chain and belt drive systems with conveyor sprockets to achieve specific performance requirements. For instance, a conveyor might use a chain drive system at the beginning of the process to handle heavy loads and then transition to a belt drive system for smoother movement at later stages.
When considering whether to use a chain or belt drive system with conveyor sprockets, it’s essential to assess the application’s needs, including the load capacity, speed, environmental conditions, maintenance requirements, and overall system efficiency. Additionally, selecting the appropriate chain or belt material, as well as the right sprocket size and configuration, is crucial for achieving optimal conveyor performance and longevity.
How do I prevent chain slippage and skipping issues with conveyor sprockets?
Chain slippage and skipping issues with conveyor sprockets can lead to disruptions in the conveyor system’s operation and negatively impact productivity. To prevent these problems, consider the following measures:
- Proper Chain Tension: Ensuring the chain is appropriately tensioned is crucial. Too much tension can cause excessive wear, while too little tension can lead to chain slippage. Regularly check and adjust the chain tension to the manufacturer’s recommended specifications.
- Correct Sprocket Alignment: Misaligned sprockets can cause the chain to ride up on the teeth and result in skipping. Check and align the sprockets to be in the same plane and parallel to the conveyor frame.
- Regular Maintenance: Implement a routine maintenance schedule to inspect and clean the sprockets and chains. Remove any debris or buildup that can cause chain slippage.
- Proper Lubrication: Lubrication is essential to reduce friction between the chain and sprockets. Use the appropriate lubricant and apply it regularly to ensure smooth operation and minimize wear.
- Quality Sprockets: Invest in high-quality conveyor sprockets made from durable materials. Inferior sprockets can wear out quickly, leading to chain slippage and other issues.
- Chain Maintenance: Regularly inspect the chain for signs of wear, elongation, or damaged links. Replace any damaged or worn-out chain sections promptly.
- Proper Loading: Avoid overloading the conveyor, as excessive loads can put additional strain on the chain and sprockets, leading to slippage.
By implementing these preventive measures and conducting regular maintenance, you can significantly reduce the risk of chain slippage and skipping issues with conveyor sprockets, ensuring smooth and reliable conveyor system operation.
Types of Conveyor Sprockets Used in Various Conveyor Systems
Conveyor sprockets come in various types and configurations to suit different types of conveyor systems and applications. Some of the common types of conveyor sprockets include:
- Single Strand Sprockets: These sprockets are used in conveyor systems with a single strand of chain or belt. They have teeth on one side to engage with the chain or belt and transmit power for material movement.
- Double Strand Sprockets: Double strand sprockets are designed for conveyor systems with two parallel strands of chain or belts. They have teeth on both sides to engage with each strand and ensure synchronous movement of the conveyor.
- Multiplex Sprockets: Multiplex sprockets are used in conveyor systems with multiple strands of chain or belts running in parallel. They are designed to accommodate and engage with several strands at once for efficient power transmission.
- Tapered Bore Sprockets: These sprockets have a tapered bore that allows for easy installation and removal from the conveyor shaft. The taper helps create a tight fit, ensuring secure power transmission.
- Split Sprockets: Split sprockets consist of two halves that can be separated and installed around the conveyor shaft without the need to disassemble the entire conveyor system. This design facilitates quick and easy maintenance and replacement.
- Idler Sprockets: Idler sprockets do not transmit power; instead, they help guide and support the chain or belt in certain conveyor configurations. They are used to maintain proper tension and alignment in the conveyor system.
- Plastic Conveyor Sprockets: These sprockets are made from plastic materials, such as polyethylene or nylon. They are lightweight, corrosion-resistant, and ideal for applications where metal sprockets may not be suitable.
- Stainless Steel Conveyor Sprockets: Stainless steel sprockets offer excellent corrosion resistance and are well-suited for applications in wet or harsh environments.
- Flame or Induction-Hardened Sprockets: These sprockets undergo a heat treatment process to increase their surface hardness and wear resistance, making them suitable for high-wear applications.
The choice of conveyor sprocket type depends on factors such as the conveyor system design, load capacity, speed, environmental conditions, and the type of chain or belt used. Selecting the appropriate sprocket type is essential to ensure efficient and reliable operation of the conveyor system.
In summary, conveyor sprockets are available in various types to meet the diverse requirements of different conveyor systems and industries.
editor by Dream 2024-05-16
China factory Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket
Product Description
Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket
Standard sprockets:
|
||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Customization process :
1.Provide documentation: CAD, DWG, DXF, PDF,3D model ,STEP, IGS, PRT
2.Quote: We will give you the best price within 24 hours
3.Place an order: Confirm the cooperation details and CZPT the contract, and provide the labeling service
4.Processing and customization: Short delivery time
Related products:
Our Factory
If you need to customize transmission products,
please click here to contact us!
Chain Sprockets:
Company Information:
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Cut Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Custom Made |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Safety Considerations when Working with Conveyor Sprockets
Working with conveyor sprockets involves potential hazards, and it’s crucial to implement proper safety measures to prevent accidents and ensure the well-being of workers. Here are some important safety considerations:
1. Lockout-Tagout (LOTO): Before performing any maintenance or repairs on conveyor systems, ensure proper LOTO procedures are followed. This prevents unexpected startup and movement of the conveyor, which can cause severe injuries.
2. Guarding: Install adequate guards around the conveyor sprockets to prevent accidental contact with moving parts. Guards should be securely in place and not interfere with the conveyor’s operation.
3. Personal Protective Equipment (PPE): Workers handling conveyor sprockets should wear appropriate PPE, including safety glasses, gloves, and steel-toed shoes, to protect against potential hazards.
4. Training: Provide comprehensive training to all personnel involved in operating, maintaining, or troubleshooting conveyor systems. Training should cover safe practices, emergency procedures, and proper use of tools and equipment.
5. Regular Inspections: Conduct routine inspections of conveyor sprockets and chains to identify any signs of wear, misalignment, or damage. Address any issues promptly to prevent safety hazards.
6. Lubrication: Apply lubricants as per the manufacturer’s recommendations to reduce friction and ensure smooth operation. However, ensure that lubricants are applied safely and do not create slippery surfaces.
7. Weight Capacity: Adhere to the weight capacity limits of conveyor systems to avoid overloading, which can lead to sprocket failure and pose safety risks.
8. Hazardous Environments: In hazardous environments, such as those with flammable materials or explosive atmospheres, use specialized conveyor components that comply with safety standards for such conditions.
9. Emergency Stop Buttons: Install easily accessible emergency stop buttons along the conveyor system’s length to immediately halt operation in case of emergencies.
10. Regular Maintenance: Follow a preventive maintenance schedule to keep conveyor sprockets in good condition and reduce the likelihood of sudden failures.
By prioritizing safety and implementing these considerations, you can minimize the risks associated with working with conveyor sprockets and ensure a safe working environment for all personnel.
How do I identify the signs of wear and fatigue in conveyor sprockets, and when should they be replaced?
Identifying signs of wear and fatigue in conveyor sprockets is crucial to ensure safe and efficient conveyor operation. Here are some common indicators that sprockets may need to be replaced:
- 1. **Tooth Wear:** Examine the teeth of the sprockets regularly. If you notice a significant reduction in tooth height or sharpness, it indicates wear. Worn teeth can cause chain or belt slippage, leading to inefficient conveyor operation.
- 2. **Deformed or Damaged Teeth:** Look for any signs of deformation, chipping, or cracking on the sprocket teeth. Damaged teeth can lead to chain or belt skipping and may cause damage to the entire conveyor system.
- 3. **Chain or Belt Skipping:** If you observe the chain or belt skipping or jumping off the sprocket during operation, it is a clear sign of sprocket wear or misalignment.
- 4. **Excessive Noise:** Unusual noise during conveyor operation, such as grinding or rattling, may indicate sprocket wear or misalignment.
- 5. **Excessive Vibration:** Excessive vibration in the conveyor system can be a result of worn sprockets, causing the chain or belt to operate unevenly.
- 6. **Visible Cracks or Breaks:** Inspect the sprockets for any visible cracks or breaks. Cracked or broken sprockets can lead to sudden failure and pose safety hazards.
Regular maintenance and inspection are essential to identify these signs early. Depending on the severity of wear and the level of usage, sprockets may need to be replaced when any of these signs are detected. Timely replacement of worn sprockets can prevent costly downtime, reduce the risk of conveyor failure, and extend the overall lifespan of the conveyor system.
Eco-Friendly Materials Used for Manufacturing Conveyor Sprockets
Yes, there are several eco-friendly materials used for manufacturing conveyor sprockets. As environmental concerns continue to grow, industries are increasingly focusing on sustainable and green manufacturing practices. Some of the eco-friendly materials used for conveyor sprockets include:
- 1. Recycled Steel: Steel is a common material for conveyor sprockets, and using recycled steel helps reduce the demand for virgin steel production and lowers the carbon footprint.
- 2. Cast Iron: Cast iron sprockets can also be considered eco-friendly as cast iron is a durable and long-lasting material that requires less frequent replacements, reducing waste generation.
- 3. Non-Toxic Coatings: Some manufacturers use non-toxic and environmentally friendly coatings on sprockets to protect them from corrosion without harming the environment.
- 4. Biodegradable Plastics: In certain applications, biodegradable plastics may be used as a material for sprockets, offering an eco-friendly alternative to conventional plastics.
- 5. Sustainable Manufacturing Processes: Apart from material choices, eco-friendly conveyor sprockets can be produced using sustainable manufacturing practices that aim to minimize energy consumption and waste generation.
When selecting conveyor sprockets, it’s essential to inquire about the materials used in their construction and opt for those that prioritize sustainability. Choosing eco-friendly materials not only reduces the environmental impact but also promotes a greener and more sustainable industry.
editor by CX 2024-03-25
China best Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket
Product Description
Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket
Standard sprockets:
|
||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Customization process :
1.Provide documentation: CAD, DWG, DXF, PDF,3D model ,STEP, IGS, PRT
2.Quote: We will give you the best price within 24 hours
3.Place an order: Confirm the cooperation details and CZPT the contract, and provide the labeling service
4.Processing and customization: Short delivery time
Related products:
Our Factory
If you need to customize transmission products,
please click here to contact us!
Chain Sprockets:
Company Information:
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Cut Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Custom Made |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Conveyor Sprockets in High-Load and High-Speed Conveyor Systems
Yes, conveyor sprockets can be used in high-load and high-speed conveyor systems. The design and construction of conveyor sprockets are critical factors in ensuring their performance under such demanding conditions.
High-Load Applications: Conveyor systems that handle heavy loads require sprockets made from durable materials with high load-carrying capacities. Steel and cast iron sprockets are commonly used in high-load applications due to their strength and resilience. For extreme loads, special alloy sprockets may be used to enhance load-carrying capabilities.
High-Speed Applications: In high-speed conveyor systems, sprocket rotational speed becomes a crucial consideration. The sprocket’s material, design, and balance are vital to prevent vibration, noise, and premature wear. Sprockets made from materials with excellent heat dissipation properties, such as steel or alloy, are preferred for high-speed applications.
Lubrication and Maintenance: Proper lubrication and regular maintenance are essential for conveyor sprockets in high-load and high-speed systems. Adequate lubrication reduces friction, wear, and heat generation, thereby extending the sprockets’ lifespan. Regular inspections help identify any signs of wear or damage, allowing for timely replacement and preventing costly breakdowns.
When using conveyor sprockets in high-load and high-speed systems, it’s crucial to consider factors such as the load requirements, rotational speed, material properties, and maintenance schedule to ensure reliable and efficient conveyor operation.
How do I Calculate the Required Torque and Power for a Conveyor Sprocket Setup?
Calculating the required torque and power for a conveyor sprocket setup involves several factors related to the conveyor system’s design, load, and operating conditions. The torque and power requirements are essential to ensure that the conveyor system can efficiently handle the intended load and operate safely.
To calculate the required torque and power, follow these steps:
- Identify the Parameters: Gather information about the conveyor system, including the sprocket diameter, the conveyor’s rotational speed, the mass of the conveyed material per unit length, the conveyor’s inclination angle (if applicable), and any other relevant dimensions or operating conditions.
- Calculate the Belt or Chain Tension: Determine the tension in the conveyor belt or chain. The belt tension is crucial as it affects the torque required to rotate the sprockets.
- Calculate the Torque: Use the formula: Torque (Nm) = Belt Tension (N) * Radius of Sprocket (m)
- Account for Efficiency and Safety Factors: Consider efficiency and safety factors to ensure the conveyor can handle the maximum load without overloading the system.
- Calculate the Power: Use the formula: Power (W) = Torque (Nm) * Angular Speed of Sprocket (rad/s)
It is essential to ensure that the calculated torque and power values are within the capability of the conveyor’s motor and drive system. Oversizing the motor and drive can lead to unnecessary energy consumption, while undersizing may result in conveyor performance issues or system failures.
Consulting with a qualified engineer or conveyor specialist is recommended to perform the calculations accurately and consider all relevant factors for the specific conveyor sprocket setup.
How Do Conveyor Sprockets Interact with the Conveyor Chain or Belt?
Conveyor sprockets interact with the conveyor chain or belt through the engagement of their teeth with the gaps or links of the chain or the surface of the belt. The interaction between the sprockets and the chain/belt is a critical aspect of the conveyor system’s operation, as it determines how the power is transmitted and the movement of materials along the conveyor path.
The process of interaction between the conveyor sprockets and the chain/belt can be described as follows:
- Chain Engagement: In chain conveyor systems, the teeth of the sprocket mesh with the gaps or links of the conveyor chain. As the sprocket rotates, it pulls the chain along with it, causing the conveyor chain to move and carry materials along the conveyor path.
- Belt Friction: In belt conveyor systems, the conveyor belt makes direct contact with the surface of the sprocket. The friction between the belt and the sprocket surface allows the sprocket to drive the belt and move materials on the conveyor.
- Positive Power Transmission: The engagement between the sprockets and the chain/belt provides positive power transmission, meaning there is no slippage between the sprockets and the conveyor components. This ensures efficient and reliable movement of materials without any loss of power.
- Tensioning: The interaction between the sprockets and the chain/belt helps to maintain proper tension in the conveyor system. Tension is crucial to prevent slack in the chain/belt and to ensure smooth and consistent material handling.
- Directional Control: The design and arrangement of the sprockets and the chain/belt determine the direction of material movement on the conveyor. By using different sprocket configurations, the conveyor system can be designed to move materials in various directions along the conveyor path.
It’s important to note that proper alignment and tensioning of the conveyor sprockets and the chain/belt are essential for optimal performance and longevity of the conveyor system. Misalignment or improper tension can lead to premature wear, increased power consumption, and potential conveyor system failures.
In summary, the interaction between conveyor sprockets and the conveyor chain/belt is a fundamental mechanism that enables power transmission and efficient material movement in conveyor systems.
editor by CX 2023-09-22
China Best Sales Standard ASA Sprockets Spur Gear Taper Lock Sprocket Pilot Tsubaki Roller Chain Sprocket Kana Conveyor Chain Sprocket Forged Sprocket Casting
Product Description
Product Description
Product Discription:
1. DIN8187 ISO/R 606 and DIN8188 ISO/R606-ANSI B29.1.
2. Simplex / Duplex / Triplex / Multiple.
3.45C steel, Tooth Hardness.
5. Surface: Shot Blasting Natural/Black/Blue/ Nickel plate/ Zinc plate.
Product Advantages:
1. Good quality, surface of sprockets is smooth, shiny and beautiful.
2. Competitive price.
3. Prompt Delivery.
4. Green Product.
5. International Approval
Product Attribute
| Product name | Sprocket |
| Surface Treatment | Annealing, natural anodization, heat treatment, polishing, nickel plating, chrome plating, znic plating,Black surface painted etc. |
| Products Available | Transmission machinery such as mining machinery, agricultural machinery, engineering machinery, forestry machinery, petrochemical industry, automatic assembly lines, etc |
| material | carbon steel,stainless steel, alloy steel |
| Certificate | ISO,SGS,DIN,JIS |
| product type | European Standard American Standard |
| Port | Any sea port or airport in China |
| Brand | TV OEM |
| Payment | L/C, T/T, D/P, Western Union |
| Package | Chain, Plastic Bag, Color Box, Wooden Case. or OEM |
| European standard | 03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1
08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3 28A-1-2-3 32A-1-2-3 |
| 03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1
08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3 28B-1-2-3 32B-1-2-3 |
|
| American standard | 25,35,41,40,50,60,80,100,120,140,160,180,200,240
35-2,40-2,50-2,60-2,80-2,100-2,120-2,140-2,160-2,200-2 35-3 ,40-3 ,50-3 ,60-3 ,80-3, 100-3,120-3 |
| We also carry out OEM according to your requirements |
|
Product Parameters
Recommended Collocation
The chain drive consists of 2 sprockets and an intermediate flexible piece – the chain, which is wound around the 2 wheels. The motion and power between 2 parallel shafts are transmitted by the meshing between the chain and the sprocket, which belongs to the forced transmission with meshing properties. Among them, the most widely used is the roller chain drive.
Our Advantages
Company advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.
Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.
With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.
Factory Display
| WHY CHOOSE US |
Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.
Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets
Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.
| FAQ |
| Q1: What’s your average lead time? A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate. Q2: Is your price better than your competitors given the same quality? Q4: Can we inspect the goods before shipment? Q5: What kind of payment method is acceptable for your mill? Q6: What if I have any other questions? |
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Machinery |
| Hardness: | Hardened Tooth Surface |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can I Use a Chain or Belt Drive System with Conveyor Sprockets?
Yes, conveyor sprockets are commonly used in conjunction with both chain and belt drive systems in various conveyor applications. The choice between using a chain or a belt drive system depends on several factors, including the specific conveyor requirements, load capacity, speed, and the type of material being transported.
Chain Drive System: Conveyor sprockets are widely used with chain drive systems in heavy-duty applications and when the material being conveyed is bulky or abrasive. The sprockets have specially designed teeth that mesh with the chain links, providing a positive drive system that ensures reliable and efficient material movement. Chain drive systems are known for their high load-carrying capacity and are often used in industries such as mining, construction, and manufacturing.
Belt Drive System: Conveyor sprockets can also be used with belt drive systems, where they act as the driving mechanism for the conveyor belt. In this setup, the sprockets have grooves or teeth that match the profile of the conveyor belt, allowing for smooth and continuous movement. Belt drive systems are commonly used for conveying lighter materials over longer distances and are found in industries such as food processing, packaging, and logistics.
Hybrid Drive Systems: Some conveyor systems may utilize a combination of chain and belt drive systems with conveyor sprockets to achieve specific performance requirements. For instance, a conveyor might use a chain drive system at the beginning of the process to handle heavy loads and then transition to a belt drive system for smoother movement at later stages.
When considering whether to use a chain or belt drive system with conveyor sprockets, it’s essential to assess the application’s needs, including the load capacity, speed, environmental conditions, maintenance requirements, and overall system efficiency. Additionally, selecting the appropriate chain or belt material, as well as the right sprocket size and configuration, is crucial for achieving optimal conveyor performance and longevity.
What are the Temperature Limits for the Operation of Conveyor Sprockets?
The temperature limits for the operation of conveyor sprockets depend on the materials used in their construction and any additional coatings or treatments applied to enhance their performance.
Conveyor sprockets made from common materials like steel or cast iron typically have temperature limits ranging from -20°C to 150°C (-4°F to 302°F). However, for more specialized applications, sprockets made from high-temperature-resistant materials like stainless steel or heat-treated alloys can operate at much higher temperature ranges, typically up to 400°C (752°F) or more.
It is crucial to consider the following factors when determining the appropriate temperature limits for conveyor sprockets:
- Material Composition: Choose sprocket materials that can withstand the intended operating temperature range. Stainless steel, heat-treated steel, or specialty alloys are suitable choices for high-temperature applications.
- Coatings and Treatments: Certain coatings or treatments can improve a sprocket’s temperature resistance. For instance, applying heat-resistant coatings or surface treatments can extend the temperature limits of standard sprockets.
- Lubrication: Ensure that proper lubrication is maintained, especially in high-temperature environments, as it can help reduce friction and prevent premature wear.
It is essential to refer to the manufacturer’s specifications and guidelines for the specific conveyor sprockets being used. This will provide precise information on their temperature limits and any restrictions based on the application and environmental conditions.
Exceeding the temperature limits of conveyor sprockets can lead to accelerated wear, reduced performance, and potential failure, which can disrupt conveyor system operation. Therefore, selecting sprockets that match the required temperature range and conducting regular inspections are vital to ensuring safe and efficient conveyor operation.
Eco-Friendly Materials Used for Manufacturing Conveyor Sprockets
Yes, there are several eco-friendly materials used for manufacturing conveyor sprockets. As environmental concerns continue to grow, industries are increasingly focusing on sustainable and green manufacturing practices. Some of the eco-friendly materials used for conveyor sprockets include:
- 1. Recycled Steel: Steel is a common material for conveyor sprockets, and using recycled steel helps reduce the demand for virgin steel production and lowers the carbon footprint.
- 2. Cast Iron: Cast iron sprockets can also be considered eco-friendly as cast iron is a durable and long-lasting material that requires less frequent replacements, reducing waste generation.
- 3. Non-Toxic Coatings: Some manufacturers use non-toxic and environmentally friendly coatings on sprockets to protect them from corrosion without harming the environment.
- 4. Biodegradable Plastics: In certain applications, biodegradable plastics may be used as a material for sprockets, offering an eco-friendly alternative to conventional plastics.
- 5. Sustainable Manufacturing Processes: Apart from material choices, eco-friendly conveyor sprockets can be produced using sustainable manufacturing practices that aim to minimize energy consumption and waste generation.
When selecting conveyor sprockets, it’s essential to inquire about the materials used in their construction and opt for those that prioritize sustainability. Choosing eco-friendly materials not only reduces the environmental impact but also promotes a greener and more sustainable industry.
editor by CX 2023-09-20
China supplier Standard ASA Sprockets Spur Gear Taper Lock Sprocket Pilot Tsubaki Roller Chain Sprocket Kana Conveyor Chain Sprocket Forged Sprocket Casting
Product Description
Product Description
Product Discription:
1. DIN8187 ISO/R 606 and DIN8188 ISO/R606-ANSI B29.1.
2. Simplex / Duplex / Triplex / Multiple.
3.45C steel, Tooth Hardness.
5. Surface: Shot Blasting Natural/Black/Blue/ Nickel plate/ Zinc plate.
Product Advantages:
1. Good quality, surface of sprockets is smooth, shiny and beautiful.
2. Competitive price.
3. Prompt Delivery.
4. Green Product.
5. International Approval
Product Attribute
| Product name | Sprocket |
| Surface Treatment | Annealing, natural anodization, heat treatment, polishing, nickel plating, chrome plating, znic plating,Black surface painted etc. |
| Products Available | Transmission machinery such as mining machinery, agricultural machinery, engineering machinery, forestry machinery, petrochemical industry, automatic assembly lines, etc |
| material | carbon steel,stainless steel, alloy steel |
| Certificate | ISO,SGS,DIN,JIS |
| product type | European Standard American Standard |
| Port | Any sea port or airport in China |
| Brand | TV OEM |
| Payment | L/C, T/T, D/P, Western Union |
| Package | Chain, Plastic Bag, Color Box, Wooden Case. or OEM |
| European standard | 03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1
08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3 28A-1-2-3 32A-1-2-3 |
| 03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1
08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3 28B-1-2-3 32B-1-2-3 |
|
| American standard | 25,35,41,40,50,60,80,100,120,140,160,180,200,240
35-2,40-2,50-2,60-2,80-2,100-2,120-2,140-2,160-2,200-2 35-3 ,40-3 ,50-3 ,60-3 ,80-3, 100-3,120-3 |
| We also carry out OEM according to your requirements |
|
Product Parameters
Recommended Collocation
The chain drive consists of 2 sprockets and an intermediate flexible piece – the chain, which is wound around the 2 wheels. The motion and power between 2 parallel shafts are transmitted by the meshing between the chain and the sprocket, which belongs to the forced transmission with meshing properties. Among them, the most widely used is the roller chain drive.
Our Advantages
Company advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.
Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.
With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.
Factory Display
| WHY CHOOSE US |
Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.
Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets
Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.
| FAQ |
| Q1: What’s your average lead time? A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate. Q2: Is your price better than your competitors given the same quality? Q4: Can we inspect the goods before shipment? Q5: What kind of payment method is acceptable for your mill? Q6: What if I have any other questions? |
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Machinery |
| Hardness: | Hardened Tooth Surface |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
Signs of Wear and Tear in Conveyor Sprockets
Conveyor sprockets play a critical role in the smooth operation of a conveyor system. Over time, they can experience wear and tear due to the continuous movement and interaction with the conveyor chain or belt. It’s essential to identify signs of wear early to prevent further damage and maintain the efficiency of the conveyor system. Here are some common signs of wear and tear in conveyor sprockets:
- Worn Teeth: Check the teeth of the sprocket for signs of wear. Worn teeth may appear shorter or have uneven surfaces compared to new sprockets.
- Teeth Deformation: Inspect the teeth for any bending or deformation, which can be caused by excessive loads or impacts.
- Missing Teeth: If any teeth are missing, it’s a clear indication that the sprocket needs replacement.
- Chain Skipping: If the conveyor chain skips or jumps on the sprocket during operation, it suggests the sprocket is not engaging properly due to wear.
- Chain Slippage: Excessive wear on the sprocket teeth can lead to chain slippage, resulting in inconsistent movement of materials.
- Noise and Vibration: Unusual noise and vibration during conveyor operation can indicate sprocket wear or misalignment.
- Visible Damage: Look for any visible signs of damage, such as cracks, chips, or breaks on the sprocket body or teeth.
Regular inspection of conveyor sprockets is crucial for detecting wear and tear early on. Inspect the sprockets as part of routine maintenance and pay attention to any changes in conveyor performance. If you notice any of the above signs of wear, it’s recommended to replace the sprockets promptly to avoid further damage and potential conveyor system failures.
How do I prevent chain slippage and skipping issues with conveyor sprockets?
Chain slippage and skipping issues with conveyor sprockets can lead to disruptions in the conveyor system’s operation and negatively impact productivity. To prevent these problems, consider the following measures:
- Proper Chain Tension: Ensuring the chain is appropriately tensioned is crucial. Too much tension can cause excessive wear, while too little tension can lead to chain slippage. Regularly check and adjust the chain tension to the manufacturer’s recommended specifications.
- Correct Sprocket Alignment: Misaligned sprockets can cause the chain to ride up on the teeth and result in skipping. Check and align the sprockets to be in the same plane and parallel to the conveyor frame.
- Regular Maintenance: Implement a routine maintenance schedule to inspect and clean the sprockets and chains. Remove any debris or buildup that can cause chain slippage.
- Proper Lubrication: Lubrication is essential to reduce friction between the chain and sprockets. Use the appropriate lubricant and apply it regularly to ensure smooth operation and minimize wear.
- Quality Sprockets: Invest in high-quality conveyor sprockets made from durable materials. Inferior sprockets can wear out quickly, leading to chain slippage and other issues.
- Chain Maintenance: Regularly inspect the chain for signs of wear, elongation, or damaged links. Replace any damaged or worn-out chain sections promptly.
- Proper Loading: Avoid overloading the conveyor, as excessive loads can put additional strain on the chain and sprockets, leading to slippage.
By implementing these preventive measures and conducting regular maintenance, you can significantly reduce the risk of chain slippage and skipping issues with conveyor sprockets, ensuring smooth and reliable conveyor system operation.
What is a Conveyor Sprocket, and How Does It Function in a Conveyor System?
A conveyor sprocket is a specialized type of sprocket used in conveyor systems to drive and control the movement of conveyor belts or chains. It plays a crucial role in the overall functioning of the conveyor system. The conveyor sprocket is typically mounted on a shaft, and as the shaft rotates, it transfers power and motion to the conveyor belt or chain, causing it to move along the conveyor’s path.
The key functions of a conveyor sprocket are:
- Power Transmission: The primary function of the conveyor sprocket is to transmit power from the driving source, such as an electric motor or an engine, to the conveyor belt or chain. The sprocket’s teeth mesh with the gaps in the chain or engage with the conveyor belt’s surface, providing positive power transmission.
- Speed Control: By varying the size of the conveyor sprocket or using multiple sprockets with different diameters, the speed of the conveyor belt or chain can be adjusted. This allows for precise control of the material’s movement on the conveyor system.
- Directional Control: Conveyor sprockets can be designed with teeth that are angled or shaped in a specific way to control the direction of the conveyor belt or chain. This ensures that materials are moved in the desired direction along the conveyor path.
- Tensioning: Conveyor sprockets help maintain the tension in the conveyor chain or belt. Proper tension is crucial to prevent slippage and ensure efficient power transmission.
Conveyor sprockets are commonly made from durable materials such as steel, cast iron, or engineered plastics, depending on the application’s requirements. The choice of material is influenced by factors such as load capacity, operating environment, and temperature conditions.
In summary, conveyor sprockets are essential components in conveyor systems, providing power transmission, speed and directional control, and helping to maintain proper tension in the conveyor belt or chain. They ensure smooth and efficient material handling in various industries, such as manufacturing, mining, agriculture, and logistics.
editor by CX 2023-09-19
China high quality Conveyor Chain CZPT Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket
Product Description
Conveyor Chain CZPT Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket
| We Are Professional Metal Processing Factory With Modern Automation Equipment, Specialized in Precision Machining part /Turning part /Welding part /Precision Fixture.Don’t Hasitate RFQ, We will Feedback You Quotation Within 24 Hours. |
Product Description
| Equipment |
| 3-axis, 4-axis and full 5-axis processing equipment, CNC lathe, centering machine, turning and milling compound, wire cutting, EDM, grinding, etc |
| Processing |
| CNC machining, CNC Turning, CNC Milling, Welding, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding |
| Materials |
| Aluminum:2000 series, 6000 series, 7075, 5052, etc. |
| Stainless steel: SUS303, SUS304, SS316, SS316L, 17-4PH, etc. |
| Steel:1214L/1215/1045/4140/SCM440/40CrMo, etc. |
| Brass:260, C360, H59, H60, H62, H63, H65, H68, H70, Bronze, Copper |
| Titanium:Grade F1-F5 |
| Plastic:Acetal/POM/PA/Nylon/PC/PMMA/PVC/PU/Acrylic/ABS/PTFE/PEEK etc. |
| Tolerance |
| +/-0.002~+/-0.005mm |
| Our Advantages |
| 1)24 hours online service & Quickly Quote/Delivery. 2)100% QC quality inspection before delivery, and can provide quality inspection form. 3)10+ years of experience in the CNC machining area and have a senior design team to offer perfect modification suggestions |
| Quality Assurance |
| 100% Inspect Before Shipment, ISO9001:2015, ISO13485:2016, SGS, RoHs, TUV |
| Serface Treatment |
| Aluminum parts:Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film, Brushing, Polishing Stainless Steel parts:Polishing, Passivating, Sandblasting, Laser engraving, Electrophoresis black, Oxide black Steel parts:Zinc Plating, Oxide black, Nickel Plating, Chrome Plating, Carburized, Heat treatment Brass parts:Nickel Plating, chrome plating, Electrophoresis black, Oxide black, Powder coated |
Click Here Get Free Quotation
Machining Workshop
| Nonstander Gears Display |
| Strictly on Quality Contoul, 100% Inspect Before Shipment |
Click Here Get More Information
Packging And Delivery
Application Industry
| Areospace |
| Cylinder Heads, Turbochargers, Crankshafts, Connecting Rods Pistons, Bearing Caps, CV Joints, Steering Knuckles, Brake Calipers,Gears,Differential Housing, Axle Shafts |
| Robotics |
| Custom robotic end-effectors, Low-volume prototype, Pilot, Enclosures, Custom tooling, Fixturing |
| Medical Industry |
| Rotary Bearing Seal Rings for CZPT Knife,CT Scanner Frames,Mounting Brackets,Card Retainers for CT Scanners,Cooling Plenums for CT Scanners,Brackets for CT Scanners,Gearbox Components,Actuators,Large Shafts |
| Energy Industry |
| Drill Pipes and Casing, Impellers Casings, Pipe Control Valves, Shafts, Wellhead Equipment, Mud Pumps, Frac Pumps, Frac Tools,Rotor Shafts and disc |
| Auto&Motorcycle |
| Cylinder Heads, Turbochargers, Crankshafts, Connecting Rods Pistons,Bearing Caps, CV Joints, Steering Knuckles, Brake Calipers,Gears, Differential Housing, Axle Shafts |
| Home Appliances |
| Screws, hinges, handles, slides, turntables, pneumatic rods, guide rails, steel drawers |
Customer And Comment
More than 15 years of customer service experience in Japan, Europe and America, adapt to various technical standards (such as JIS in Japan, ASTM in America, DIN in Germany, etc. ), and it can provide a variety of materials processing and surface treatment.
Certifications
Click Here For RFQ
FAQ
Q1. What kind of production service do you provide?
CNC machining, CNC Turning, CNC Milling, Welding, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding, Simple Assembly and Various Metal Surface Treatment.
Q2. How about the lead time?
Sample Production Time : Usually 5~10 Work Days
Mass Production Time : Usually 15~20 Work Days
Q3. How about your quality?
♦Our management and production executed strictly according to ISO9001 : 2008 quality System.
♦We will make the operation instruction once the sample is approval.
♦ We will 100% inspect the products before shipment.
♦If there is quality problem, we will supply the replacement by our shipping cost.
Q4. How long should we take for a quotation?
After receiving detail information we will quote within 24 hours
Q5. What is your quotation element?
Drawing or Sample, Material, finish and Quantity.
Q6. What is your payment term?
Mould : 50% prepaid, 50% after the mould finish, balance after sample approval.
Goods : 50% prepaid, balance T/T before shipment.
| Standard Or Nonstandard: | Nonstandard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Aerospace/ Marine/Automotive/Medical Equipments |
| Hardness: | Soft Tooth Surface |
| Manufacturing Method: | Cast Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Stainless Steel |
| Samples: |
US$ 0.8/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Customization and Modification of Conveyor Sprockets
Yes, conveyor sprockets can be customized or modified to suit specific conveyor applications. Conveyor systems often vary in design, size, and function, and custom sprockets can be engineered to meet these specific requirements. Here are some ways conveyor sprockets can be customized:
- Size and Pitch: Conveyor sprockets can be manufactured in various sizes and pitches to match the conveyor chain or belt dimensions.
- Number of Teeth: The number of teeth on the sprocket can be adjusted to achieve the desired gear ratio or speed.
- Material Selection: Depending on the application, conveyor sprockets can be made from different materials, such as steel, cast iron, or plastic, to optimize performance and durability.
- Coatings and Finishes: Special coatings or finishes can be applied to the sprocket surface to improve corrosion resistance or reduce friction.
- Keyways or Set Screws: Custom sprockets can be equipped with keyways or set screws to ensure a secure connection with the conveyor shaft.
- Hub Configuration: The hub design of the sprocket can be modified to accommodate specific mounting requirements.
- Special Features: Additional features, such as split sprockets for easy assembly or custom profiles for unique conveyor applications, can be incorporated.
Working with a reputable sprocket manufacturer or supplier is essential for customizing conveyor sprockets. They can provide engineering expertise and manufacturing capabilities to create sprockets that precisely fit the conveyor system’s needs. Customized conveyor sprockets can improve conveyor performance, reduce downtime, and enhance overall efficiency in material handling processes.
How do I identify the signs of wear and fatigue in conveyor sprockets, and when should they be replaced?
Identifying signs of wear and fatigue in conveyor sprockets is crucial to ensure safe and efficient conveyor operation. Here are some common indicators that sprockets may need to be replaced:
- 1. **Tooth Wear:** Examine the teeth of the sprockets regularly. If you notice a significant reduction in tooth height or sharpness, it indicates wear. Worn teeth can cause chain or belt slippage, leading to inefficient conveyor operation.
- 2. **Deformed or Damaged Teeth:** Look for any signs of deformation, chipping, or cracking on the sprocket teeth. Damaged teeth can lead to chain or belt skipping and may cause damage to the entire conveyor system.
- 3. **Chain or Belt Skipping:** If you observe the chain or belt skipping or jumping off the sprocket during operation, it is a clear sign of sprocket wear or misalignment.
- 4. **Excessive Noise:** Unusual noise during conveyor operation, such as grinding or rattling, may indicate sprocket wear or misalignment.
- 5. **Excessive Vibration:** Excessive vibration in the conveyor system can be a result of worn sprockets, causing the chain or belt to operate unevenly.
- 6. **Visible Cracks or Breaks:** Inspect the sprockets for any visible cracks or breaks. Cracked or broken sprockets can lead to sudden failure and pose safety hazards.
Regular maintenance and inspection are essential to identify these signs early. Depending on the severity of wear and the level of usage, sprockets may need to be replaced when any of these signs are detected. Timely replacement of worn sprockets can prevent costly downtime, reduce the risk of conveyor failure, and extend the overall lifespan of the conveyor system.
Inspecting and Maintaining Conveyor Sprockets for Smooth Operation
To ensure smooth operation and prolong the lifespan of conveyor sprockets, regular inspections and maintenance are essential. The frequency of inspections and maintenance will depend on several factors, including the operating conditions, the type of conveyor system, and the workload. However, the following general guidelines can be followed:
- Regular Visual Inspections: Perform visual inspections of the conveyor sprockets at least once a week. Check for signs of wear, damage, or debris accumulation that could affect the sprocket’s performance.
- Lubrication: Lubricate the conveyor sprockets regularly, as recommended by the manufacturer. Proper lubrication reduces friction and wear, ensuring smooth operation.
- Tension Adjustment: Check and adjust the tension of the conveyor chain or belt to the manufacturer’s specifications. Proper tension is crucial for efficient power transmission and to prevent excessive wear on the sprockets.
- Cleanliness: Keep the conveyor system clean and free from debris that may interfere with the sprocket’s movement. Regularly clean the sprockets to prevent material buildup.
- Inspect Teeth and Bore: Pay close attention to the teeth of the sprockets and the bore area. If the teeth are worn down, bent, or have significant damage, it’s time to replace the sprocket.
- Check Alignment: Ensure that the conveyor sprockets are properly aligned with the chain or belt. Misalignment can cause premature wear and damage.
- Inspect Chain or Belt: Along with the sprockets, inspect the conveyor chain or belt for signs of wear or damage. Replace any worn-out chains or belts to prevent additional stress on the sprockets.
- Scheduled Maintenance: Establish a scheduled maintenance plan based on the conveyor system’s usage and workload. Regularly perform thorough inspections, cleaning, and lubrication as part of the maintenance routine.
By following these guidelines and implementing a proactive maintenance approach, you can ensure that the conveyor sprockets function smoothly, minimize downtime, and extend the overall lifespan of your conveyor system.
editor by CX 2023-08-07
China Standard Standard ASA Sprockets Spur Gear Taper Lock Sprocket Pilot Tsubaki Roller Chain Sprocket Kana Conveyor Chain Sprocket Forged Sprocket Casting
Product Description
Product Description
Product Discription:
1. DIN8187 ISO/R 606 and DIN8188 ISO/R606-ANSI B29.1.
2. Simplex / Duplex / Triplex / Multiple.
3.45C steel, Tooth Hardness.
5. Surface: Shot Blasting Natural/Black/Blue/ Nickel plate/ Zinc plate.
Product Advantages:
1. Good quality, surface of sprockets is smooth, shiny and beautiful.
2. Competitive price.
3. Prompt Delivery.
4. Green Product.
5. International Approval
Product Attribute
| Product name | Sprocket |
| Surface Treatment | Annealing, natural anodization, heat treatment, polishing, nickel plating, chrome plating, znic plating,Black surface painted etc. |
| Products Available | Transmission machinery such as mining machinery, agricultural machinery, engineering machinery, forestry machinery, petrochemical industry, automatic assembly lines, etc |
| material | carbon steel,stainless steel, alloy steel |
| Certificate | ISO,SGS,DIN,JIS |
| product type | European Standard American Standard |
| Port | Any sea port or airport in China |
| Brand | TV OEM |
| Payment | L/C, T/T, D/P, Western Union |
| Package | Chain, Plastic Bag, Color Box, Wooden Case. or OEM |
| European standard | 03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1
08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3 28A-1-2-3 32A-1-2-3 |
| 03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1
08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3 28B-1-2-3 32B-1-2-3 |
|
| American standard | 25,35,41,40,50,60,80,100,120,140,160,180,200,240
35-2,40-2,50-2,60-2,80-2,100-2,120-2,140-2,160-2,200-2 35-3 ,40-3 ,50-3 ,60-3 ,80-3, 100-3,120-3 |
| We also carry out OEM according to your requirements |
|
Product Parameters
Recommended Collocation
The chain drive consists of 2 sprockets and an intermediate flexible piece – the chain, which is wound around the 2 wheels. The motion and power between 2 parallel shafts are transmitted by the meshing between the chain and the sprocket, which belongs to the forced transmission with meshing properties. Among them, the most widely used is the roller chain drive.
Our Advantages
Company advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.
Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.
With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.
Factory Display
| WHY CHOOSE US |
Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.
Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets
Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.
| FAQ |
| Q1: What’s your average lead time? A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate. Q2: Is your price better than your competitors given the same quality? Q4: Can we inspect the goods before shipment? Q5: What kind of payment method is acceptable for your mill? Q6: What if I have any other questions? |
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Machinery |
| Hardness: | Hardened Tooth Surface |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
Safety Considerations when Working with Conveyor Sprockets
Working with conveyor sprockets involves potential hazards, and it’s crucial to implement proper safety measures to prevent accidents and ensure the well-being of workers. Here are some important safety considerations:
1. Lockout-Tagout (LOTO): Before performing any maintenance or repairs on conveyor systems, ensure proper LOTO procedures are followed. This prevents unexpected startup and movement of the conveyor, which can cause severe injuries.
2. Guarding: Install adequate guards around the conveyor sprockets to prevent accidental contact with moving parts. Guards should be securely in place and not interfere with the conveyor’s operation.
3. Personal Protective Equipment (PPE): Workers handling conveyor sprockets should wear appropriate PPE, including safety glasses, gloves, and steel-toed shoes, to protect against potential hazards.
4. Training: Provide comprehensive training to all personnel involved in operating, maintaining, or troubleshooting conveyor systems. Training should cover safe practices, emergency procedures, and proper use of tools and equipment.
5. Regular Inspections: Conduct routine inspections of conveyor sprockets and chains to identify any signs of wear, misalignment, or damage. Address any issues promptly to prevent safety hazards.
6. Lubrication: Apply lubricants as per the manufacturer’s recommendations to reduce friction and ensure smooth operation. However, ensure that lubricants are applied safely and do not create slippery surfaces.
7. Weight Capacity: Adhere to the weight capacity limits of conveyor systems to avoid overloading, which can lead to sprocket failure and pose safety risks.
8. Hazardous Environments: In hazardous environments, such as those with flammable materials or explosive atmospheres, use specialized conveyor components that comply with safety standards for such conditions.
9. Emergency Stop Buttons: Install easily accessible emergency stop buttons along the conveyor system’s length to immediately halt operation in case of emergencies.
10. Regular Maintenance: Follow a preventive maintenance schedule to keep conveyor sprockets in good condition and reduce the likelihood of sudden failures.
By prioritizing safety and implementing these considerations, you can minimize the risks associated with working with conveyor sprockets and ensure a safe working environment for all personnel.
How do I prevent chain slippage and skipping issues with conveyor sprockets?
Chain slippage and skipping issues with conveyor sprockets can lead to disruptions in the conveyor system’s operation and negatively impact productivity. To prevent these problems, consider the following measures:
- Proper Chain Tension: Ensuring the chain is appropriately tensioned is crucial. Too much tension can cause excessive wear, while too little tension can lead to chain slippage. Regularly check and adjust the chain tension to the manufacturer’s recommended specifications.
- Correct Sprocket Alignment: Misaligned sprockets can cause the chain to ride up on the teeth and result in skipping. Check and align the sprockets to be in the same plane and parallel to the conveyor frame.
- Regular Maintenance: Implement a routine maintenance schedule to inspect and clean the sprockets and chains. Remove any debris or buildup that can cause chain slippage.
- Proper Lubrication: Lubrication is essential to reduce friction between the chain and sprockets. Use the appropriate lubricant and apply it regularly to ensure smooth operation and minimize wear.
- Quality Sprockets: Invest in high-quality conveyor sprockets made from durable materials. Inferior sprockets can wear out quickly, leading to chain slippage and other issues.
- Chain Maintenance: Regularly inspect the chain for signs of wear, elongation, or damaged links. Replace any damaged or worn-out chain sections promptly.
- Proper Loading: Avoid overloading the conveyor, as excessive loads can put additional strain on the chain and sprockets, leading to slippage.
By implementing these preventive measures and conducting regular maintenance, you can significantly reduce the risk of chain slippage and skipping issues with conveyor sprockets, ensuring smooth and reliable conveyor system operation.
Inspecting and Maintaining Conveyor Sprockets for Smooth Operation
To ensure smooth operation and prolong the lifespan of conveyor sprockets, regular inspections and maintenance are essential. The frequency of inspections and maintenance will depend on several factors, including the operating conditions, the type of conveyor system, and the workload. However, the following general guidelines can be followed:
- Regular Visual Inspections: Perform visual inspections of the conveyor sprockets at least once a week. Check for signs of wear, damage, or debris accumulation that could affect the sprocket’s performance.
- Lubrication: Lubricate the conveyor sprockets regularly, as recommended by the manufacturer. Proper lubrication reduces friction and wear, ensuring smooth operation.
- Tension Adjustment: Check and adjust the tension of the conveyor chain or belt to the manufacturer’s specifications. Proper tension is crucial for efficient power transmission and to prevent excessive wear on the sprockets.
- Cleanliness: Keep the conveyor system clean and free from debris that may interfere with the sprocket’s movement. Regularly clean the sprockets to prevent material buildup.
- Inspect Teeth and Bore: Pay close attention to the teeth of the sprockets and the bore area. If the teeth are worn down, bent, or have significant damage, it’s time to replace the sprocket.
- Check Alignment: Ensure that the conveyor sprockets are properly aligned with the chain or belt. Misalignment can cause premature wear and damage.
- Inspect Chain or Belt: Along with the sprockets, inspect the conveyor chain or belt for signs of wear or damage. Replace any worn-out chains or belts to prevent additional stress on the sprockets.
- Scheduled Maintenance: Establish a scheduled maintenance plan based on the conveyor system’s usage and workload. Regularly perform thorough inspections, cleaning, and lubrication as part of the maintenance routine.
By following these guidelines and implementing a proactive maintenance approach, you can ensure that the conveyor sprockets function smoothly, minimize downtime, and extend the overall lifespan of your conveyor system.
editor by CX 2023-08-01
China Best Sales Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket
Product Description
Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket
Standard sprockets:
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Customization process :
1.Provide documentation: CAD, DWG, DXF, PDF,3D model ,STEP, IGS, PRT
2.Quote: We will give you the best price within 24 hours
3.Place an order: Confirm the cooperation details and CZPT the contract, and provide the labeling service
4.Processing and customization: Short delivery time
Related products:
Our Factory
If you need to customize transmission products,
please click here to contact us!
Chain Sprockets:
Company Information:
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Cut Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Custom Made |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Troubleshooting Conveyor Sprocket Issues
Conveyor sprockets are critical components in a conveyor system, and issues with them can lead to disruptions in material handling processes. Here are some common problems that may arise with conveyor sprockets and how to troubleshoot them:
- Excessive Wear: If the sprocket teeth are showing signs of excessive wear, it may be due to a misalignment issue. Check for misalignment between the sprocket and the conveyor chain or belt. Correct any misalignment and ensure that the sprocket is properly aligned with the conveyor.
- Sprocket Teeth Damage: Damage to the sprocket teeth can be caused by foreign objects or debris caught between the chain links and sprocket teeth. Inspect the sprocket regularly for any debris buildup, and clean it if necessary. Additionally, consider implementing measures to prevent foreign objects from entering the conveyor system.
- Chain Jumping or Slippage: Chain jumping or slippage can be caused by insufficient tension in the conveyor chain. Check the tension of the chain and adjust it to the recommended specifications provided by the conveyor manufacturer. Also, examine the sprocket teeth for signs of wear or damage that may be contributing to the issue.
- Excessive Noise or Vibration: Excessive noise or vibration may indicate misalignment, worn sprocket teeth, or loose mounting. Inspect the sprocket and conveyor components for any signs of wear, misalignment, or damage. Tighten any loose mounting bolts and make necessary adjustments to reduce noise and vibration.
- Corrosion or Rust: In humid or corrosive environments, sprockets may be prone to rust and corrosion. Consider using sprockets made from corrosion-resistant materials, such as stainless steel or plastic, in such environments. Regularly inspect and maintain the sprockets to prevent corrosion buildup.
It’s essential to perform routine maintenance and inspections of conveyor sprockets to identify and address potential issues early on. By troubleshooting and resolving problems promptly, you can ensure the smooth and efficient operation of your conveyor system, leading to increased productivity and reduced downtime.
How do I identify the signs of wear and fatigue in conveyor sprockets, and when should they be replaced?
Identifying signs of wear and fatigue in conveyor sprockets is crucial to ensure safe and efficient conveyor operation. Here are some common indicators that sprockets may need to be replaced:
- 1. **Tooth Wear:** Examine the teeth of the sprockets regularly. If you notice a significant reduction in tooth height or sharpness, it indicates wear. Worn teeth can cause chain or belt slippage, leading to inefficient conveyor operation.
- 2. **Deformed or Damaged Teeth:** Look for any signs of deformation, chipping, or cracking on the sprocket teeth. Damaged teeth can lead to chain or belt skipping and may cause damage to the entire conveyor system.
- 3. **Chain or Belt Skipping:** If you observe the chain or belt skipping or jumping off the sprocket during operation, it is a clear sign of sprocket wear or misalignment.
- 4. **Excessive Noise:** Unusual noise during conveyor operation, such as grinding or rattling, may indicate sprocket wear or misalignment.
- 5. **Excessive Vibration:** Excessive vibration in the conveyor system can be a result of worn sprockets, causing the chain or belt to operate unevenly.
- 6. **Visible Cracks or Breaks:** Inspect the sprockets for any visible cracks or breaks. Cracked or broken sprockets can lead to sudden failure and pose safety hazards.
Regular maintenance and inspection are essential to identify these signs early. Depending on the severity of wear and the level of usage, sprockets may need to be replaced when any of these signs are detected. Timely replacement of worn sprockets can prevent costly downtime, reduce the risk of conveyor failure, and extend the overall lifespan of the conveyor system.
Common Applications of Conveyor Sprockets in Different Industries
Conveyor sprockets are widely used in various industries to facilitate the movement of conveyor belts or chains. Some of the common applications of conveyor sprockets include:
- 1. Material Handling: Conveyor systems with sprockets are extensively used in material handling industries such as manufacturing, logistics, warehouses, and distribution centers to transport goods and products efficiently.
- 2. Food and Beverage: The food and beverage industry utilizes conveyor sprockets to move food products along the production line, from processing to packaging, ensuring smooth and hygienic material flow.
- 3. Mining and Quarrying: Conveyor systems with sprockets are employed in mining and quarrying operations to transport raw materials, rocks, and minerals from one location to another for processing.
- 4. Agriculture: In the agricultural sector, conveyor sprockets are used to move crops, grains, and other agricultural products through processing and storage facilities.
- 5. Automotive: The automotive industry utilizes conveyor sprockets in assembly lines to move vehicle components and parts during the manufacturing process.
- 6. Packaging: Conveyor systems with sprockets are extensively used in packaging industries to transport and package products efficiently and in an automated manner.
- 7. Airport Baggage Handling: Conveyor sprockets play a vital role in airport baggage handling systems, ensuring passengers’ luggage is transported accurately and swiftly.
- 8. Recycling: Conveyor systems with sprockets are used in recycling plants to sort and transport recyclable materials for processing and reuse.
- 9. Pharmaceutical: The pharmaceutical industry utilizes conveyor sprockets to move medications and pharmaceutical products during the manufacturing and packaging process.
- 10. Textile: In the textile industry, conveyor systems with sprockets are used to transport fabrics and textiles during various stages of production.
These are just a few examples, and conveyor sprockets find applications in many other industries where material handling and efficient movement of products or materials are essential for the production process.
editor by CX 2023-07-31
China factory Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket
Product Description
Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket
Standard sprockets:
|
||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Customization process :
1.Provide documentation: CAD, DWG, DXF, PDF,3D model ,STEP, IGS, PRT
2.Quote: We will give you the best price within 24 hours
3.Place an order: Confirm the cooperation details and CZPT the contract, and provide the labeling service
4.Processing and customization: Short delivery time
Related products:
Our Factory
If you need to customize transmission products,
please click here to contact us!
Chain Sprockets:
Company Information:
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Cut Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Custom Made |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Signs of Wear and Tear in Conveyor Sprockets
Conveyor sprockets play a critical role in the smooth operation of a conveyor system. Over time, they can experience wear and tear due to the continuous movement and interaction with the conveyor chain or belt. It’s essential to identify signs of wear early to prevent further damage and maintain the efficiency of the conveyor system. Here are some common signs of wear and tear in conveyor sprockets:
- Worn Teeth: Check the teeth of the sprocket for signs of wear. Worn teeth may appear shorter or have uneven surfaces compared to new sprockets.
- Teeth Deformation: Inspect the teeth for any bending or deformation, which can be caused by excessive loads or impacts.
- Missing Teeth: If any teeth are missing, it’s a clear indication that the sprocket needs replacement.
- Chain Skipping: If the conveyor chain skips or jumps on the sprocket during operation, it suggests the sprocket is not engaging properly due to wear.
- Chain Slippage: Excessive wear on the sprocket teeth can lead to chain slippage, resulting in inconsistent movement of materials.
- Noise and Vibration: Unusual noise and vibration during conveyor operation can indicate sprocket wear or misalignment.
- Visible Damage: Look for any visible signs of damage, such as cracks, chips, or breaks on the sprocket body or teeth.
Regular inspection of conveyor sprockets is crucial for detecting wear and tear early on. Inspect the sprockets as part of routine maintenance and pay attention to any changes in conveyor performance. If you notice any of the above signs of wear, it’s recommended to replace the sprockets promptly to avoid further damage and potential conveyor system failures.
How do I prevent chain slippage and skipping issues with conveyor sprockets?
Chain slippage and skipping issues with conveyor sprockets can lead to disruptions in the conveyor system’s operation and negatively impact productivity. To prevent these problems, consider the following measures:
- Proper Chain Tension: Ensuring the chain is appropriately tensioned is crucial. Too much tension can cause excessive wear, while too little tension can lead to chain slippage. Regularly check and adjust the chain tension to the manufacturer’s recommended specifications.
- Correct Sprocket Alignment: Misaligned sprockets can cause the chain to ride up on the teeth and result in skipping. Check and align the sprockets to be in the same plane and parallel to the conveyor frame.
- Regular Maintenance: Implement a routine maintenance schedule to inspect and clean the sprockets and chains. Remove any debris or buildup that can cause chain slippage.
- Proper Lubrication: Lubrication is essential to reduce friction between the chain and sprockets. Use the appropriate lubricant and apply it regularly to ensure smooth operation and minimize wear.
- Quality Sprockets: Invest in high-quality conveyor sprockets made from durable materials. Inferior sprockets can wear out quickly, leading to chain slippage and other issues.
- Chain Maintenance: Regularly inspect the chain for signs of wear, elongation, or damaged links. Replace any damaged or worn-out chain sections promptly.
- Proper Loading: Avoid overloading the conveyor, as excessive loads can put additional strain on the chain and sprockets, leading to slippage.
By implementing these preventive measures and conducting regular maintenance, you can significantly reduce the risk of chain slippage and skipping issues with conveyor sprockets, ensuring smooth and reliable conveyor system operation.
Choosing the Right Size and Pitch of Conveyor Sprockets
Choosing the right size and pitch of conveyor sprockets is essential to ensure optimal performance and efficiency in your conveyor system. Here are the steps to guide you through the process:
- Identify the Conveyor Chain or Belt Type: Determine whether your conveyor system uses a roller chain, flat-top chain, modular belt, or any other type of chain or belt. Different types of chains or belts have specific requirements for sprocket size and pitch.
- Check the Manufacturer’s Specifications: Refer to the conveyor chain or belt manufacturer’s documentation to find the recommended sprocket specifications. This information typically includes the sprocket’s number of teeth, pitch diameter, and bore size.
- Calculate the Required Pitch Diameter: The pitch diameter is crucial for maintaining proper chain engagement. It is calculated using the chain’s pitch and the number of teeth on the sprocket. Pitch diameter = (Chain Pitch * Number of Teeth) / π
- Consider the Speed Ratio: The speed ratio between the sprockets in the conveyor system affects the chain’s speed and tension. Ensure that the sprocket’s pitch diameter and the speed ratio are suitable for your application.
- Account for the Conveyor System’s Load: Consider the weight and load-carrying capacity of the materials being transported on the conveyor. A heavier load may require a larger, more robust sprocket.
- Check the Shaft Size: Ensure that the conveyor sprocket’s bore size matches the diameter of your conveyor system’s shaft. Proper shaft fitment is essential for stable and secure sprocket mounting.
- Consult with Experts: If you’re unsure about the appropriate sprocket size and pitch for your conveyor system, don’t hesitate to seek advice from conveyor system experts or the sprocket manufacturer.
Choosing the right size and pitch of conveyor sprockets will contribute to the smooth operation and longevity of your conveyor system, minimizing wear and tear and ensuring efficient material handling.
editor by CX 2023-07-28
China 1108 Tapered locking Cast iron bushing for large compressor belt tensioner pulley Taper Lock Bush For Pulley gear timing sprocke did chain and sprocket kit
Relevant Industries: Producing Plant, Equipment Fix Stores, Foods & Beverage Factory, Printing Shops, Building works , Spilne Sort CZPT Coupling With Jaw Spider Power & Mining
Model Variety: 1008,1108,1610,2012,251customized
Variety: sleeve
Materials: cast iron
Product title: taper sleeve
Color: Black
Packing: Picket Box
Certification: ISO 9001:2008
Area treatment: Phosphating Black
Bush sorts: Roll
Approach: Lathe Equipment
MOQ: one hundred
OEM: Acknowledge OEM
Support: Personalized OEM CNC Machining
Packaging Details: Wooden box packaging after plastic packaging
HangZhou tianfengde industry and Trade Co., JSB taper grid coupling Ltd
Make sure you seek advice from consumer services first about the dimensions of the inner gap
Organization Info
Certifications
FAQQ1. Can I have a sample purchase ?
A: Sure, we welcome sample get to take a look at and check good quality.Blended samples are satisfactory.
Q2. Do you have any MOQ limit get?
A: Reduced MOQ, 1pc for sample checking is obtainable
Q3. How do you ship the goods and how long does it just take to get there?
A: We typically ship by sea. It usually will take 30 days to get there. Airline transport also optional.
This fall. How to move forward an buy ?
A: To start with allow us know your demands or software. Secondly We quote according to your specifications or our recommendations.
Thirdly buyer confirms the samples and areas deposit for formal purchase.
Fourthly We organize the creation.
Q5: Are you products standard?
A: Our product is normal, if you have specific need, pls notify us.
Q6: Do you have desire to do our very own design and style items?
A: Completely! Lateefah Hot Sale Low cost Adjustable Luminous Couples Partnership Bracelet Handmade Rope Coronary heart Star Essential Bracelets We have large desire.
What is a sprocket?
A backlash sprocket is a sprocket with multiple teeth. The teeth are arranged at different intervals on the outer circumference of the sprocket. The bottoms of the tooth gaps are arcuate and connect opposing faces of adjacent teeth.
The backlash diameter on the backlash sprocket is larger than the diameter of the ISO tooth profile. This allows the rollers to engage the front surfaces of the teeth without causing the teeth to disengage. The result is reduced shock and noise.
as the picture shows. as the picture shows. As shown in FIG. 2, the sprocket 11 has a front surface (11a) and a rear surface (12b). The teeth are connected by a line extending from the center of rotation O of the sprocket to the center of the tooth gap bottom (13). The tooth surface on the sprocket is a convex arc of equal radius. The radius of re12a and re12b is larger than re8 of ISO tooth profile.
In addition to the tooth pitch of the sprockets, ISO sprockets have standard chains. This chain is defined as ISO 606 1994 (E). The sprocket pitch line is pc. The height of the tooth head (ha) is measured from the tooth pitch polygon.
Typically, the sprocket is secured to the shaft using one or more set screws. This means that it must be able to accommodate the keyway. To determine how much space is left, the outside diameter of the sprocket must be at least 10% larger than the pitch diameter of the shaft.
The gap tooth sprocket system provides extra precision for chain alignment. Its teeth are higher than ISO teeth.
ISO sprocket uniformity
ISO sprocket standard 606 specifies sprocket compliance for most of Europe. This standard specifies large spacings, measured in sixteenths of an inch, and expressed in metric units. It was developed before the American chain and was limited by the materials available. To ensure consistency, the ISO outer plate uses a chain size one step larger than the chain size required for the application. This results in a heavier chain. ISO sprockets are available in single, double and triple chain versions.
ANSI and ISO sprockets are interchangeable. They are based on mathematical themes and have a clear design. ISO sprockets are usually smaller than ANSI sprockets. They are also denoted with the suffix “B” to denote their chain number.
metal sprocket
Sintered metal sprocket is a metal sprocket with high mechanical properties. The tensile strength of the sprocket can reach more than 700 MPa, and the Charpy impact strength is 20 J/cm2. It’s also durable and wear-resistant.
This sprocket is used for high load applications. Its teeth are made of metal and flame-hardened. The edges of the teeth are slightly softer than the rest of the teeth. The edges of the sprockets wear out when bitten.
The sprocket is a toothed profiled wheel. It is different from a pulley that meshes with a belt. On the other hand, timing pulleys are used with toothed belts. Sprockets and chain mechanisms were also used in early cars.
Another common use for metal sprockets is in movie projectors, where they punch holes in the film. They are also used as the paper feed mechanism in some computer printers. There are several types of sprockets. Some sprockets are lightweight, while others are heavy and have flanges to keep the timing belt centered.
plastic sprocket
Plastic sprockets are ideal for a variety of applications. They reduce noise and reduce chain wear. Their compressibility also increases their overall load capacity. Some of their uses include dust-free environments, food applications and quieter chain drives. They can also be customized to your specifications.
One embodiment of the present invention includes a plastic sprocket having a co-injected outer shell and an inner core of a second material. This allows the sprocket to combine the advantages of both materials. This makes the sprocket easier to clean and lighter in weight.
There are many different materials available for plastic sprockets. One of the most popular is Duro-Glide(r) UHMW-PE. However, there are other materials that are better suited for certain applications. For example, polyurethane sprockets have excellent wear resistance, but may be too flexible to drive a belt. Therefore, it is important to find the right combination of materials to get the job done.
If you are in the market for a plastic sprocket, contact a reputable manufacturer. These companies offer a wide range of standard and custom sizes to meet any of your needs. They can also offer czpt delivery for quick turnaround. They specialize in custom manuManufactured and certified to ISO 9001:2000.
Imao offers sprockets in a variety of different materials. They are available in a variety of sizes and feature either molded ball bearings or fiberglass reinforced bearings. These sprockets are designed for sawmills and other light duty applications. They are also resilient and can be used in any type of sawmill.
Aluminum sprocket
Aluminum sprockets save weight and increase the speed of the bike. The material used to make them is 7075-T6 aerospace grade aluminum, which makes them lightweight and durable. The teeth are also formed on the hobbing machine so they fit perfectly and reduce friction. They also have an anodized color finish for added strength and durability.
The size you need depends on your wheel setup and the type of terrain you ride. Larger sprockets are better for slower terrain and provide more torque. However, larger sprockets tend to reduce top speed, so you may need to adjust accordingly. If you have an OEM 19″ or 16″ setup, 52t/54t sprockets are the most recommended option. 7075-T6 aluminum also reduces weight and rolling mass.
editor by CX 2023-04-20