Tag Archives: steel conveyor chain

China Best Sales Large Diameter Precision Forging Steel Transmission & Conveyor Chain Sprockets

Product Description

Key attributes

Other attributes

Applicable Industries

Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Retail, Construction works , Energy & Mining, Other

Weight (KG)

1200

Showroom Location

None

Video outgoing-inspection

Provided

Machinery Test Report

Provided

Marketing Type

New Product 2571

Warranty of core components

1 Year

Core Components

Gear

Place of CZPT

ZheJiang , China

Condition

New

Warranty

1.5 years

Shape

Spur

Brand Name

Material

Steel

Product Name

Large Diameter Ring Gears

Process

Milling,hobbing

Surface treatment

Grinding

Heat treatment

Q&T

Application

Industry machinery,transmission equipment

Standard

DIN ANSI ISO

Certificate

ISO 9001:2015

Module No.

Customized

Size

Customer’s Drawing

Quality

High level

Packaging and delivery

Packaging Details

Package adapting to CZPT transport

Port

HangZhou, ZheJiang

Supply Ability

15 Piece/Pieces per Month steel large spur gears

OUR WORKSHOPS

OUR EQUIPMENTS
Technology Process

Material	Carbon steel,Alloy steel
Structure	Forging,casting
Type of gear	spur gear,helical gear,Planetary Gear
Heat treatment	Quenching and tempering
Process	forging, rough machining, QT, finish machining
Main equipments	hobbing,CNC machine
Module	up to 200
Precision of gear	Grinding ISO Grade 5-7 & Hobbing ISO Grade 8-9
Inspection	Raw material inspection, UT,physical property test,dimension inspect
Application	Mining machinery, mill, kiln and other equipment

OUR CERTIFICATE
OUR CUSTOMER FEEDBACK
CONTACT

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Industry
Hardness:	Hb190-Hb300
Gear Position:	External Gear

Samples:	US$ 100/Piece 1 Piece(Min.Order) \| Order Sample

Customization:	Available \| Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

conveyor sprocket

Can Conveyor Sprockets be Used in Precision Motion Control and Automation Systems?

Yes, conveyor sprockets can be used in precision motion control and automation systems. While conveyor systems are commonly associated with bulk material handling and transportation, they also find applications in industries that require precise movement and positioning of components.

In precision motion control and automation systems, conveyor sprockets play a critical role in synchronizing the movement of conveyor belts or chains with other components. By selecting sprockets with accurate tooth profiles, pitch, and material properties, manufacturers can achieve precise and repeatable motion in their automation processes.

Key factors that make conveyor sprockets suitable for precision motion control and automation systems include:

1. Tooth Profile: Conveyor sprockets are available in various tooth profiles, such as involute, circular, and square. The choice of tooth profile depends on the specific motion requirements of the automation system.

2. Pitch: Conveyor sprockets are designed with specific pitch values that correspond to the pitch of the conveyor chain or belt. The pitch accuracy ensures that the components move smoothly and consistently, which is vital in precision applications.

3. Material: High-quality materials, such as stainless steel or engineered plastics, are used to manufacture conveyor sprockets for precision applications. These materials offer excellent wear resistance, low friction, and dimensional stability, ensuring minimal variation in motion over time.

4. Low Backlash: In precision motion control, minimizing backlash is crucial to avoid errors and achieve accurate positioning. Well-designed conveyor sprockets can contribute to low backlash and enhance system performance.

5. Customization: Manufacturers can customize conveyor sprockets to meet the specific requirements of their automation systems. This includes modifying tooth count, pitch diameter, and bore size to achieve the desired motion characteristics.

6. Lubrication: Proper lubrication of conveyor sprockets is essential to maintain smooth operation and reduce friction. Lubricants should be selected based on the application’s speed, temperature, and environmental conditions.

Overall, conveyor sprockets offer a reliable and effective solution for precision motion control and automation systems. When properly selected and maintained, they contribute to the seamless operation of the automation processes, ensuring accuracy, efficiency, and productivity.

conveyor sprocket

Can conveyor sprockets be used in curved or inclined conveyor systems?

Yes, conveyor sprockets can be used in curved or inclined conveyor systems. In these types of conveyor setups, the sprockets play a crucial role in guiding and driving the conveyor chain or belt along the curved or inclined path.

Curved Conveyor Systems:

In curved conveyor systems, the conveyor belt or chain needs to change its direction smoothly to navigate the curved path. To achieve this, specialized sprockets with a specific curvature are used. These sprockets are designed to match the desired curve of the conveyor and ensure that the belt or chain follows the intended path without slipping or derailing.

Inclined Conveyor Systems:

In inclined conveyor systems, the conveyor is set at an angle to transport materials between different levels. The sprockets used in inclined conveyors must be designed to accommodate the increased load and maintain proper engagement with the chain or belt to prevent slippage.

Key Considerations:

When using conveyor sprockets in curved or inclined systems, the following considerations are essential:

Proper Sprocket Design: Ensure that the sprockets are designed to match the curvature of the conveyor for curved systems or are appropriately sized and spaced for inclined systems.
Chain or Belt Tension: Proper tensioning of the chain or belt is crucial to prevent slippage and maintain smooth operation in inclined conveyors.
Lubrication: Adequate lubrication of the sprockets and chains or belts is essential to minimize friction and wear in curved or inclined systems.
Material Selection: Choose sprockets made from durable and wear-resistant materials, especially when dealing with higher loads or challenging environments.

By using the right sprockets and ensuring proper maintenance, conveyor systems can operate smoothly and efficiently in curved or inclined configurations. Consulting with conveyor system experts and sprocket manufacturers can help in selecting the most suitable sprockets for specific curved or inclined conveyor applications.

conveyor sprocket

What is a Conveyor Sprocket, and How Does It Function in a Conveyor System?

A conveyor sprocket is a specialized type of sprocket used in conveyor systems to drive and control the movement of conveyor belts or chains. It plays a crucial role in the overall functioning of the conveyor system. The conveyor sprocket is typically mounted on a shaft, and as the shaft rotates, it transfers power and motion to the conveyor belt or chain, causing it to move along the conveyor’s path.

The key functions of a conveyor sprocket are:

Power Transmission: The primary function of the conveyor sprocket is to transmit power from the driving source, such as an electric motor or an engine, to the conveyor belt or chain. The sprocket’s teeth mesh with the gaps in the chain or engage with the conveyor belt’s surface, providing positive power transmission.
Speed Control: By varying the size of the conveyor sprocket or using multiple sprockets with different diameters, the speed of the conveyor belt or chain can be adjusted. This allows for precise control of the material’s movement on the conveyor system.
Directional Control: Conveyor sprockets can be designed with teeth that are angled or shaped in a specific way to control the direction of the conveyor belt or chain. This ensures that materials are moved in the desired direction along the conveyor path.
Tensioning: Conveyor sprockets help maintain the tension in the conveyor chain or belt. Proper tension is crucial to prevent slippage and ensure efficient power transmission.

Conveyor sprockets are commonly made from durable materials such as steel, cast iron, or engineered plastics, depending on the application’s requirements. The choice of material is influenced by factors such as load capacity, operating environment, and temperature conditions.

In summary, conveyor sprockets are essential components in conveyor systems, providing power transmission, speed and directional control, and helping to maintain proper tension in the conveyor belt or chain. They ensure smooth and efficient material handling in various industries, such as manufacturing, mining, agriculture, and logistics.

China Best Sales Large Diameter Precision Forging Steel Transmission & Conveyor Chain Sprockets
editor by Dream 2024-05-09

China factory Conveyor Chain and Sprocket Steel Sprockets

Product Description

Sprockets for Drop Forged Chains

Chain Model	Pitch (mm)	Gear Number Z	D2 (mm)	D (mm)	D3 (mm)	D1 (mm)	D4 (mm)	A (mm)	Number of Bolts	Bolt Size	B (mm)	C (mm)
P100	100	6	197.8	70	105	143	135	83	6	M12	16	36
	100	7	228.2	70	108	146	173	83	6	M12	16	36
	100	8	259.1	85	144	170	196	83	6	M12	16	36
	100	9	290.4	105	174	200	232	83	6	M12	16	36
	100	10	321.9	105	179	241.3	264	83	8	M12	16	36
P142	142	6	284	85	136.5	168.3	190.5	112	6	M12	16	46
	142	7	327.3	105	162	200	234	112	6	M16	16	46
	142	8	371.1	115	187.3	241.3	282	127	8	M20	16	46
	142	9	415.2	150	240	285.8	330	127	8	M20	16	46
	142	10	459.5	150	240	285.8	330	127	8	M20	16	46
	142	11	504	170	310	368.3	419	150	8	M20	16	46
	142	12	548.6	170	345	415	465	150	8	M20	16	46
	142	13	593.4	170	380	470	521	150	8	M20	16	46
	142	14	638.1	170	380	470	546	150	10	M20	16	46
P142H	142	7	327.3	105	162	200	234	127	6	M16	18	69
	142	8	371.1	115	187.3	241.3	282	150	8	M20	18	69
	142	9	415.2	150	240	285.8	330	150	8	M20	18	69
	142	10	459.5	150	240	285.8	330	150	8	M20	18	69
	142	11	504	170	310	368.3	419	150	8	M20	18	69
	142	12	548.6	170	345	415	465	150	8	M20	18	69
	142	13	593.4	170	380	470	520	180	8	M20	18	69
	142	14	638.1	170	380	470	546	180	10	M20	18	69

Trailers for Drop Forged Chains

Chain Model	Gear Number Z	D1 (mm)	D (mm)	A (mm)	C (mm)
P100	6	197.8	65	57	35
	7	228.2	65	57	35
	8	259.1	65	57	35
	9	290.4	65	57	35
	10	321.9	65	57	35
P142	6	284	85	74	45
	7	327.3	85	74	45
	8	371.1	85	77	45
	9	415.2	115	77	45
	10	459.5	115	77	45
	11	504	115	105	45
	12	548.6	115	105	45
	13	593.4	115	120	45
	14	638.1	115	120	45
P142H	7	327.3	115	110	75
	8	371.1	115	110	75
	9	415.2	115	110	75
	10	459.5	115	120	75
	11	504	140	120	75
	12	548.6	140	120	75
	13	593.4	140	120	75
	14	638.1	140	140	75

Note: Customized sizes and material are available CZPT request

Sprockets for Roller Conveyor Chains

Model	Pitch(mm)	Gear Number Z	d1 (mm)	d (mm)	D (mm)	D1 (mm)	A (mm)	B (mm)
66.675	66.675	6	22.23	133.41	40	75	80	22.8
	66.675	7	22.23	153.74	40	75	80	22.8
	66.675	8	22.23	174.31	50	100	100	22.8
	66.675	9	22.23	195.04	50	100	100	22.8
	66.675	10	22.23	215.87	60	110	100	22.8
	66.675	11	22.23	236.78	60	110	100	22.8
	66.675	12	22.23	257.74	60	110	100	22.8
100	100	8	36	261.44	60	110	100	33.2
	100	9	36	292.52	70	120	100	33.2
	100	10	36	323.77	70	120	100	33.2

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The full range of our conveyor products:

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Transport Package:	Pallet
Specification:	Drop Forged Chain Sprockets, Roller Chain Sprocket
Trademark:	Yutung
Origin:	China

Samples:	US$ 10/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

conveyor sprocket

Can I Use a Chain or Belt Drive System with Conveyor Sprockets?

Yes, conveyor sprockets are commonly used in conjunction with both chain and belt drive systems in various conveyor applications. The choice between using a chain or a belt drive system depends on several factors, including the specific conveyor requirements, load capacity, speed, and the type of material being transported.

Chain Drive System: Conveyor sprockets are widely used with chain drive systems in heavy-duty applications and when the material being conveyed is bulky or abrasive. The sprockets have specially designed teeth that mesh with the chain links, providing a positive drive system that ensures reliable and efficient material movement. Chain drive systems are known for their high load-carrying capacity and are often used in industries such as mining, construction, and manufacturing.

Belt Drive System: Conveyor sprockets can also be used with belt drive systems, where they act as the driving mechanism for the conveyor belt. In this setup, the sprockets have grooves or teeth that match the profile of the conveyor belt, allowing for smooth and continuous movement. Belt drive systems are commonly used for conveying lighter materials over longer distances and are found in industries such as food processing, packaging, and logistics.

Hybrid Drive Systems: Some conveyor systems may utilize a combination of chain and belt drive systems with conveyor sprockets to achieve specific performance requirements. For instance, a conveyor might use a chain drive system at the beginning of the process to handle heavy loads and then transition to a belt drive system for smoother movement at later stages.

When considering whether to use a chain or belt drive system with conveyor sprockets, it’s essential to assess the application’s needs, including the load capacity, speed, environmental conditions, maintenance requirements, and overall system efficiency. Additionally, selecting the appropriate chain or belt material, as well as the right sprocket size and configuration, is crucial for achieving optimal conveyor performance and longevity.

conveyor sprocket

What are the Temperature Limits for the Operation of Conveyor Sprockets?

The temperature limits for the operation of conveyor sprockets depend on the materials used in their construction and any additional coatings or treatments applied to enhance their performance.

Conveyor sprockets made from common materials like steel or cast iron typically have temperature limits ranging from -20°C to 150°C (-4°F to 302°F). However, for more specialized applications, sprockets made from high-temperature-resistant materials like stainless steel or heat-treated alloys can operate at much higher temperature ranges, typically up to 400°C (752°F) or more.

It is crucial to consider the following factors when determining the appropriate temperature limits for conveyor sprockets:

Material Composition: Choose sprocket materials that can withstand the intended operating temperature range. Stainless steel, heat-treated steel, or specialty alloys are suitable choices for high-temperature applications.
Coatings and Treatments: Certain coatings or treatments can improve a sprocket’s temperature resistance. For instance, applying heat-resistant coatings or surface treatments can extend the temperature limits of standard sprockets.
Lubrication: Ensure that proper lubrication is maintained, especially in high-temperature environments, as it can help reduce friction and prevent premature wear.

It is essential to refer to the manufacturer’s specifications and guidelines for the specific conveyor sprockets being used. This will provide precise information on their temperature limits and any restrictions based on the application and environmental conditions.

Exceeding the temperature limits of conveyor sprockets can lead to accelerated wear, reduced performance, and potential failure, which can disrupt conveyor system operation. Therefore, selecting sprockets that match the required temperature range and conducting regular inspections are vital to ensuring safe and efficient conveyor operation.

conveyor sprocket

Types of Conveyor Sprockets Used in Various Conveyor Systems

Conveyor sprockets come in various types and configurations to suit different types of conveyor systems and applications. Some of the common types of conveyor sprockets include:

Single Strand Sprockets: These sprockets are used in conveyor systems with a single strand of chain or belt. They have teeth on one side to engage with the chain or belt and transmit power for material movement.
Double Strand Sprockets: Double strand sprockets are designed for conveyor systems with two parallel strands of chain or belts. They have teeth on both sides to engage with each strand and ensure synchronous movement of the conveyor.
Multiplex Sprockets: Multiplex sprockets are used in conveyor systems with multiple strands of chain or belts running in parallel. They are designed to accommodate and engage with several strands at once for efficient power transmission.
Tapered Bore Sprockets: These sprockets have a tapered bore that allows for easy installation and removal from the conveyor shaft. The taper helps create a tight fit, ensuring secure power transmission.
Split Sprockets: Split sprockets consist of two halves that can be separated and installed around the conveyor shaft without the need to disassemble the entire conveyor system. This design facilitates quick and easy maintenance and replacement.
Idler Sprockets: Idler sprockets do not transmit power; instead, they help guide and support the chain or belt in certain conveyor configurations. They are used to maintain proper tension and alignment in the conveyor system.
Plastic Conveyor Sprockets: These sprockets are made from plastic materials, such as polyethylene or nylon. They are lightweight, corrosion-resistant, and ideal for applications where metal sprockets may not be suitable.
Stainless Steel Conveyor Sprockets: Stainless steel sprockets offer excellent corrosion resistance and are well-suited for applications in wet or harsh environments.
Flame or Induction-Hardened Sprockets: These sprockets undergo a heat treatment process to increase their surface hardness and wear resistance, making them suitable for high-wear applications.

The choice of conveyor sprocket type depends on factors such as the conveyor system design, load capacity, speed, environmental conditions, and the type of chain or belt used. Selecting the appropriate sprocket type is essential to ensure efficient and reliable operation of the conveyor system.

In summary, conveyor sprockets are available in various types to meet the diverse requirements of different conveyor systems and industries.

China factory Conveyor Chain and Sprocket Steel Sprockets
editor by Dream 2024-05-09

China supplier OEM Large Ore Mining Conveyor Spare Parts Big Forging Steel Duplex Chain Sprocket 40cr

Product Description

Internal Gear Processing
Internal Gear Ring drawing CHECK, Make Forging Mold, Forging Mold Quality Inspection Check, Machine Processing, Check Size\Hardness\Surface Finish and other technical parameters on drawing.
Inner Gear Package
Spray anti-rust oil on large internal girth Gear, Wrap waterproof cloth around , Prepare package by shaft shape & weight to choose steel frame, steel support or wooden box etc.
OEM Customized Large Inner Gear Ring
We supply OEM SERVICE, customized internal gear with big module, more than 1tons big weight, more than 3m length, 42CrMo/35CrMo or your specified required material gear.

Supply: Bevel/Helical/Spur/Internal Gear, Bevel/Spiral/Crown Pinion, Gear Segment/Helical Rack, Herringbone/Helical Gear Shaft/Eccentric Shaft/ Hollow Shaft/ Crank shaft/Camshaft, Abnormal Axle and other transmission parts for transmission device & equipment (large industrial reducer & driver),which mainly used on cement, mining, metallurgical industry, Seaport facilities etc.

Detailed Photos

Product Parameters

Module	m	Range: 5~70
Gear Teeth Number	z	OEM/Customized
Teeth Height	H	OEM/Customized
Teeth Thickness	S	OEM/Customized
Tooth pitch	P	OEM/Customized
Tooth addendum	Ha	OEM/Customized
Tooth dedendum	Hf	OEM/Customized
Working height	h’	OEM/Customized
Bottom clearance	C	OEM/Customized
Pressure Angle	α	OEM/Customized
Helix Angle,		OEM/Customized
Surface hardness	HRC	Range: HRC 50~HRC63(Quenching)
Hardness:	HB	Range: HB150~HB280; Hardening Tempering/ Hardened Tooth Surface
Surface finish		Range: Ra1.6~Ra3.2
Tooth surface roughness	Ra	Range: ≥0.4
Gear Accuracy Grade		Grade Range: 5-6-7-8-9 (ISO 1328)
Diameter	d	Range: >1m
Weight	Kg	Range: >100kg/ Single Piece
Toothed Portion Shape		internal, inner gear ring
Material		Casting 42CrMo/45# steel or Customized
Gear Teeth Milling		√
Gear Teeth Grinding		√
Heat Treatment		Quenching /Carburizing
Sand Blasting		Null
Testing		UT\MT
Trademark		TOTEM/OEM
Application		Gearbox, Reducer etc
Transport Package		Export package (steel frame, wooden box, etc.)
Origin		China
HS Code		8483409000

CZPT SERVICE

TOTEM Machinery all the time works to supply GEAR SHAFT, ECCENTRIC SHAFT, HERRINGBONE GEAR, BEVEL GEAR, INTERNAL GEAR and other parts for transmission device & equipment (large industrial reducer & driver). Which mainly use to industrial equipment on fields of port facilities, cement, mining, metallurgical industry etc.
TOTEM Machinery invests and becomes shareholders of several machine processing factories, forging factories, casting factories, relies on these strong reliable and high-quality suppliers’ network, to let customers worry-free purchase.

TOTEM Philosophy: Quality-No.1, Integrity- No.1, Service- No.1

24hrs Salesman on-line, guarantee quick and positive feedback. Experienced and Professional Forwarder Guarantee Log. transportation.

About CZPT

1. Workshop & Processing Strength

2. Testing Facilities

3. Customer Inspection & Shipping

Contact CZPT

ZheJiang CZPT Machinery Co.,Ltd

Facebook: ZheJiang Totem

FAQ

What’s CZPT product processing progress?
Drawing CHECK, Make Forging Mold, Forging Mold Quality Inspection Check, Machine Processing, Check Size\Hardness\Surface Finish and other technical parameters on drawing.

How about TOTEM’s export package?
Spray anti-rust oil on Herringbone Gear Shaft, Wrap waterproof cloth around Gear Shaft for reducer, Prepare package by shaft shape&weight to choose steel frame, steel support or wooden box etc.

Could I customize gear\gear shaft on TOTEM?
We supply customized Gear Shaft,Eccentric Shaft,Herringbone Gear,Internal Gear,Bevel Gear with big module, more than 1tons big weight, more than 3m length, forging or casting 42CrMo/35CrMo or your specified required material.

Why can I choose TOTEM?
CZPT has 24hrs Salesman on-line, guarantee quick and positive feedback.
TOTEM Machinery invests and becomes shareholders of several machine processing factories, forging factories, casting factories, relies on these strong reliable and high-quality supplier’s network, to let customers worry-free purchase.
Experienced and Professional Forwarder Guarantee Log. transportation.

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Application:	Motor, Machinery, Agricultural Machinery, Reducer
Hardness:	Hardened Tooth Surface
Gear Position:	Internal Gear
Manufacturing Method:	Slotting Gear
Toothed Portion Shape:	Spur Gear
Material:	Cast Steel

Customization:	Available \| Customized Request

conveyor sprocket

Can Conveyor Sprockets be Used in Precision Motion Control and Automation Systems?

Key factors that make conveyor sprockets suitable for precision motion control and automation systems include:

conveyor sprocket

What are the load-carrying capacities of different conveyor sprocket configurations?

The load-carrying capacity of conveyor sprockets can vary depending on several factors, including the material of the sprocket, the number of teeth, and the design of the conveyor system. Generally, larger sprockets with more teeth can handle higher loads.

Conveyor sprockets are typically designed to conform to industry standards, such as those set by the American National Standards Institute (ANSI) or the International Organization for Standardization (ISO). These standards specify the dimensions and load ratings for different sprocket sizes and configurations.

For heavy-duty applications, conveyor sprockets made from robust materials like cast iron or steel are preferred. These materials offer high strength and durability, allowing them to carry substantial loads without deformation or failure.

The load-carrying capacity is usually indicated by the manufacturer and is based on the maximum allowable radial load and the maximum allowable tangential load. It’s essential to consult the manufacturer’s specifications and guidelines to ensure that the chosen conveyor sprocket is suitable for the intended load and application.

Additionally, factors like conveyor speed, operating temperature, and environmental conditions can also influence the load-carrying capacity of conveyor sprockets. Proper maintenance and lubrication of the sprockets are essential to ensure optimal performance and to prevent premature wear or failure due to excessive loads.

conveyor sprocket

Eco-Friendly Materials Used for Manufacturing Conveyor Sprockets

Yes, there are several eco-friendly materials used for manufacturing conveyor sprockets. As environmental concerns continue to grow, industries are increasingly focusing on sustainable and green manufacturing practices. Some of the eco-friendly materials used for conveyor sprockets include:

1. Recycled Steel: Steel is a common material for conveyor sprockets, and using recycled steel helps reduce the demand for virgin steel production and lowers the carbon footprint.
2. Cast Iron: Cast iron sprockets can also be considered eco-friendly as cast iron is a durable and long-lasting material that requires less frequent replacements, reducing waste generation.
3. Non-Toxic Coatings: Some manufacturers use non-toxic and environmentally friendly coatings on sprockets to protect them from corrosion without harming the environment.
4. Biodegradable Plastics: In certain applications, biodegradable plastics may be used as a material for sprockets, offering an eco-friendly alternative to conventional plastics.
5. Sustainable Manufacturing Processes: Apart from material choices, eco-friendly conveyor sprockets can be produced using sustainable manufacturing practices that aim to minimize energy consumption and waste generation.

When selecting conveyor sprockets, it’s essential to inquire about the materials used in their construction and opt for those that prioritize sustainability. Choosing eco-friendly materials not only reduces the environmental impact but also promotes a greener and more sustainable industry.

China supplier OEM Large Ore Mining Conveyor Spare Parts Big Forging Steel Duplex Chain Sprocket 40cr
editor by Dream 2024-05-03

China manufacturer Stainless Steel Wheel Chain Roller Drive Conveyor Sprocket for Mining Machinery

Product Description

Product Description

Item	Chain sprocket, Chain wheels, gears
Design	Can be at the customer’ request, tailor-made, at customer’s design,OEM
Application	Petrochemical industry, Mining, metallurgy, machine tools, hydra-power
Material	Casting or Forged Material 45#,SAE1045,SAE4140,SAE4150,SAE4160,20CrMnTi,42CrMo, 18CrNiMo7,42CrMo,40CrNiMoA,20CrNiMoA,stainless steel 410,stainless steel 304
Treatment	Forging, machining, gear hobbing
Surface treatment	Quenching, oxidizing black, galvanizing, sandblasting, oil immersion, grinding
Heat treatment	Tempering, high frequency quenching, carburizing quenching
Standard	ANSI, DIN, ISO
Size	From diameter 250mm to 1250mm
Minimum order	1 pc

Product Real Shot

Manufacturing Process

Raw material, issue material testing report100% Ultrasonic Test ASTMA388
Sawing into parts
CNC lather blank.
Hobbing
High Frequency and Hardness test
Key way, set the screw
Clean and Dimensional Checking
Package and Delivery.

Data Needed for Quotation
– Your own drawing
– Your requirement on material and necessary dimensional data
– Ask for recommend

Company Profile

ZheJiang CZPT Machinery Co., Ltd., established in the year of 2012, is a professional supplier of material handling equipment, OEM machinery parts, various forging parts and casting parts.

Ebon’s products scope: cranes, hoists, magnets, grabs, hooks, wheels, drums, axles, lifting beams,bearing box, bearings, couplings,flanges etc. They are applied in wide range of field: Machinery, Mining, Hydro power Transportation, Construction…..

CZPT has 5 reliable manufacturing factories to make sure stable supply and fast delivery for your business.

Our products are also exported to USA, Britain, Japan, South Korea, Russia, Indonesia, Thailand, India, Vietnam, Canada, Argentina, Paraguay etc more than 50 countries.

CZPT team is loyal and committed to your success, and firmly believes that our products and services will increase the value and effectiveness of your business with following characters:
-Professional sales team, market promotion team and logistics team with more then 10 years experience .
-Loyal and Responsible Characters
-Efficient Work, Fast Response
-Responsible Quality Control Team
-Video the manufacturing process, the testing, and packing before delivery
1.Q: How about your delivery time?
A: Generally, it will take 7-30 days after receiving your advance payment. The specific delivery time depends on the items, transportation ways and the quantity of your order.

2.Q: Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings.

3.Q: Do you test all your goods before delivery?
A: Yes, we have 100% Ultrasonic test, Magnetic test or Liquid Penetration test before delivery

4.Q: How do you make our business long-term and good relationship?
A: (1) We keep good quality and competitive price to ensure our customers benefit ;
(2) We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.

5.Q: I can’t see the goods or touch the goods, how can I deal with the risk involved?
A: Our quality management system conforms to the requirement of ISO 9001:2015 verified by DNV. We are absolutely worth your trust. We can accept trial order to enhance mutual trust.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard:	Standard
Application:	Motor, Machinery, Agricultural Machinery, Car
Hardness:	Hardened Tooth Surface
Manufacturing Method:	Forging Parts
Toothed Portion Shape:	Spur Gear
Material:	Casting or Forged Material

Customization:	Available \| Customized Request

conveyor sprocket

Customization and Modification of Conveyor Sprockets

Yes, conveyor sprockets can be customized or modified to suit specific conveyor applications. Conveyor systems often vary in design, size, and function, and custom sprockets can be engineered to meet these specific requirements. Here are some ways conveyor sprockets can be customized:

Size and Pitch: Conveyor sprockets can be manufactured in various sizes and pitches to match the conveyor chain or belt dimensions.
Number of Teeth: The number of teeth on the sprocket can be adjusted to achieve the desired gear ratio or speed.
Material Selection: Depending on the application, conveyor sprockets can be made from different materials, such as steel, cast iron, or plastic, to optimize performance and durability.
Coatings and Finishes: Special coatings or finishes can be applied to the sprocket surface to improve corrosion resistance or reduce friction.
Keyways or Set Screws: Custom sprockets can be equipped with keyways or set screws to ensure a secure connection with the conveyor shaft.
Hub Configuration: The hub design of the sprocket can be modified to accommodate specific mounting requirements.
Special Features: Additional features, such as split sprockets for easy assembly or custom profiles for unique conveyor applications, can be incorporated.

Working with a reputable sprocket manufacturer or supplier is essential for customizing conveyor sprockets. They can provide engineering expertise and manufacturing capabilities to create sprockets that precisely fit the conveyor system’s needs. Customized conveyor sprockets can improve conveyor performance, reduce downtime, and enhance overall efficiency in material handling processes.

conveyor sprocket

Can conveyor sprockets be used in mining and material handling conveyors?

Yes, conveyor sprockets are commonly used in mining and material handling conveyors due to their durability and reliability in handling heavy loads and harsh operating conditions.

In mining applications, conveyor systems are used to transport bulk materials such as coal, ore, and minerals. These materials are often abrasive and can cause significant wear on conveyor components. Conveyor sprockets, especially those made from robust materials like cast iron or steel, are well-suited for such demanding environments.

Material handling conveyors in industries like manufacturing, construction, and agriculture also benefit from using conveyor sprockets. These conveyors transport a wide range of products, including grains, construction materials, and automotive parts. Conveyor sprockets ensure smooth and efficient movement of materials, reducing the risk of jams and downtime.

It’s important to select the appropriate type of conveyor sprocket based on the specific requirements of the mining or material handling application. Factors such as load capacity, conveyor speed, and environmental conditions should be considered when choosing the right sprocket for optimal performance and longevity.

conveyor sprocket

Replacing Worn-out Conveyor Sprockets

If a conveyor sprocket is worn out or damaged, it is possible to replace it without replacing the entire conveyor chain. Conveyor sprockets can experience wear over time due to the friction and stress of continuous operation. Signs of a worn-out sprocket may include teeth that are significantly worn down, bent, or broken.

To replace a worn-out conveyor sprocket, follow these steps:

Identify the Sprocket Type: Before purchasing a replacement sprocket, identify the specific type and size of the existing sprocket. Note the number of teeth, bore size, and any specific design features.
Remove the Old Sprocket: Shut down the conveyor system and ensure that it is not in operation. Remove any guards or covers that may be obstructing the sprocket. Loosen and remove the set screws or bolts securing the sprocket to the conveyor shaft.
Inspect Other Components: While replacing the sprocket, take the opportunity to inspect other conveyor components, such as the chain or belt, for wear or damage. Replace any worn-out components as needed.
Install the New Sprocket: Position the new sprocket on the conveyor shaft, aligning it properly with the chain or belt. Secure the sprocket in place with the set screws or bolts, ensuring it is firmly attached to the shaft.
Check Alignment: Verify that the new sprocket is correctly aligned with the conveyor chain or belt. Proper alignment is crucial for smooth operation and to prevent premature wear on the new sprocket.
Lubrication: Apply the appropriate lubrication to the new sprocket as recommended by the manufacturer. Proper lubrication reduces friction and wear, extending the sprocket’s lifespan.
Test the Conveyor: Once the new sprocket is installed and all components are reassembled, test the conveyor system to ensure it operates smoothly and without any issues.

Replacing a worn-out conveyor sprocket promptly is essential to prevent further damage to the conveyor system and maintain efficient material handling. Regular inspection and maintenance of conveyor sprockets can help identify wear early on, allowing for timely replacements and preventing costly downtime.

China manufacturer Stainless Steel Wheel Chain Roller Drive Conveyor Sprocket for Mining Machinery
editor by Dream 2024-05-02

China manufacturer Conveyor Chain Steel Sprocket Wheel

Product Description

Additionally, all our production procedures are in compliance with ISO9001 standards. We also can design and make non-standard products to meet customers’ special requirements. Quality and credit are the bases that make a corporation alive. We will provide best services and high quality products with all sincerity. If you need any information or samples, please contact us and you will have our soon reply.

Product name	Conveyor Chain Steel Sprocket Wheel
Materials Available	1. Stainless Steel: SS201, SS303, SS304, SS316, SS416, SS420
	2. Steel:C45(K1045), C46(K1046),C20
	3. Brass:C36000 ( C26800), C37700 ( HPb59), C38500( HPb58), C27200(CuZn37), C28000(CuZn40)
	4. Bronze: C51000, C52100, C54400, etc
	5. Iron: 1213, 12L14,1215
	6. Aluminum: Al6061, Al6063
	7.OEM according to your request
Surface Treatment	Annealing, natural anodization, heat treatment, polishing, nickel plating, chrome plating, znic plating,yellow passivation, gold passivation, satin, Black surface painted etc.
Products Available	sprockt chains, pulley, shafts(axles, spline shafts, dart shafts),gears (pinions, wheels gear rack) bearing, bearing seat, bushing, coupling, lock assembly etc.
Processing Method	CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly
QC :	Technicians self-check in production,final-check before package by professional Quality inspector
Size	Drawings
Package	Wooden Case/Container and pallet, or as per customized specifications
Certificate	ISO9001:2008 , ISO14001:2001,ISO/TS 16949:2009
Advantage	Quality first Service superior , Advanced equipment,Experienced workers,Perfect testing equipment
Lead Time	15-25days samples. 30-45days offcial order

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard:	Nonstandard
Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery
Hardness:	Hardened Tooth Surface
Manufacturing Method:	Rolling Gear
Toothed Portion Shape:	Spur Gear
Material:	Carbon Steel

Customization:	Available \| Customized Request

conveyor sprocket

Customization and Modification of Conveyor Sprockets

Size and Pitch: Conveyor sprockets can be manufactured in various sizes and pitches to match the conveyor chain or belt dimensions.
Number of Teeth: The number of teeth on the sprocket can be adjusted to achieve the desired gear ratio or speed.
Material Selection: Depending on the application, conveyor sprockets can be made from different materials, such as steel, cast iron, or plastic, to optimize performance and durability.
Coatings and Finishes: Special coatings or finishes can be applied to the sprocket surface to improve corrosion resistance or reduce friction.
Keyways or Set Screws: Custom sprockets can be equipped with keyways or set screws to ensure a secure connection with the conveyor shaft.
Hub Configuration: The hub design of the sprocket can be modified to accommodate specific mounting requirements.
Special Features: Additional features, such as split sprockets for easy assembly or custom profiles for unique conveyor applications, can be incorporated.

conveyor sprocket

Can conveyor sprockets be used in mining and material handling conveyors?

Yes, conveyor sprockets are commonly used in mining and material handling conveyors due to their durability and reliability in handling heavy loads and harsh operating conditions.

conveyor sprocket

Eco-Friendly Materials Used for Manufacturing Conveyor Sprockets

1. Recycled Steel: Steel is a common material for conveyor sprockets, and using recycled steel helps reduce the demand for virgin steel production and lowers the carbon footprint.
2. Cast Iron: Cast iron sprockets can also be considered eco-friendly as cast iron is a durable and long-lasting material that requires less frequent replacements, reducing waste generation.
3. Non-Toxic Coatings: Some manufacturers use non-toxic and environmentally friendly coatings on sprockets to protect them from corrosion without harming the environment.
4. Biodegradable Plastics: In certain applications, biodegradable plastics may be used as a material for sprockets, offering an eco-friendly alternative to conventional plastics.
5. Sustainable Manufacturing Processes: Apart from material choices, eco-friendly conveyor sprockets can be produced using sustainable manufacturing practices that aim to minimize energy consumption and waste generation.

China manufacturer Conveyor Chain Steel Sprocket Wheel
editor by CX 2024-04-13

China manufacturer Customized Stainless Steel Chain Conveyor Belt Sprocket China Supplier

Product Description

Stainless Steel Roller Chain Sprocket (All Types)

DETAILS ABOUT CZPT CHAIN

Product Description

Product Name	Chain Sprockets
Process	Forging, hobbing, precision machining, etc.
Certifications	ISO 9001: 2008, GB/T19001-2000IDT, Test Report
Standard	GB1244-85, DIN8187,8188, OEM, ANSI or DIN
Surface Treatment	Blacken or Galvanized as You Required
Material	Stainless steel, carbon steel, aluminum, copper, brass
Heat Treatment	45 – 55 HRC
Packaging	Plastic bag+paper case+wooden pallet
Applications	Building Material Shops, Machinery, Industrial, etc.

More Products

Advantage

DETAILS ABOUT CZPT CHAIN

Exhibition

Certifications

Workshop

Application

Packaging Details & Shipping

FAQ

1. Are you a manufacturer or trade Company?
We are a factory founded in 1997 with a trade team for international service.

2. What terms of payment do you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight

3. What is your lead time for your goods?
Normally 35 days after confirmed order. 30 days could be available in the low season for some items (during May to July), and 45 days during the new year and hot season ( Jan to March).
4. Samples

For customers who need sample confirmation before ordering, please bear in mind that the following policy will be adopted:
1) All samples are free of charge with a maximum value not exceeding USD 100.
2) The courier cost for the first-time sample sending will be charged by the consignee. We will send the samples with freight to be collected. So please inform your account with FedEx, UPS, DHL, or TNT so that we can proceed promptly.
3) The first-time courier cost will be totally deducted from the contract value of the trial cooperation.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard:	Standard
Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery
Hardness:	Hardened Tooth Surface
Manufacturing Method:	Cast Gear
Toothed Portion Shape:	Spur Gear
Material:	Stainless Steel

Customization:	Available \| Customized Request

conveyor sprocket

Conveyor Sprockets in High-Load and High-Speed Conveyor Systems

Yes, conveyor sprockets can be used in high-load and high-speed conveyor systems. The design and construction of conveyor sprockets are critical factors in ensuring their performance under such demanding conditions.

High-Load Applications: Conveyor systems that handle heavy loads require sprockets made from durable materials with high load-carrying capacities. Steel and cast iron sprockets are commonly used in high-load applications due to their strength and resilience. For extreme loads, special alloy sprockets may be used to enhance load-carrying capabilities.

High-Speed Applications: In high-speed conveyor systems, sprocket rotational speed becomes a crucial consideration. The sprocket’s material, design, and balance are vital to prevent vibration, noise, and premature wear. Sprockets made from materials with excellent heat dissipation properties, such as steel or alloy, are preferred for high-speed applications.

Lubrication and Maintenance: Proper lubrication and regular maintenance are essential for conveyor sprockets in high-load and high-speed systems. Adequate lubrication reduces friction, wear, and heat generation, thereby extending the sprockets’ lifespan. Regular inspections help identify any signs of wear or damage, allowing for timely replacement and preventing costly breakdowns.

When using conveyor sprockets in high-load and high-speed systems, it’s crucial to consider factors such as the load requirements, rotational speed, material properties, and maintenance schedule to ensure reliable and efficient conveyor operation.

conveyor sprocket

How do I extend the lifespan of conveyor sprockets and optimize conveyor efficiency?

Extending the lifespan of conveyor sprockets and optimizing conveyor efficiency is essential to ensure smooth and reliable operation of the conveyor system. Here are some best practices to achieve this:

Regular Inspection: Conduct routine inspections of conveyor sprockets to identify signs of wear, damage, or misalignment. Early detection of issues allows for timely maintenance or replacement, preventing further damage and downtime.
Proper Lubrication: Apply appropriate lubrication to the sprockets to reduce friction and wear. The type and frequency of lubrication depend on the sprocket material, conveyor speed, and environmental conditions.
Keep the Conveyor Clean: Regularly clean the conveyor system, including the sprockets and chains, to remove debris, dust, and contaminants that can contribute to wear and reduce efficiency.
Alignment and Tension: Ensure proper alignment and tension of the conveyor chain or belt to minimize stress on the sprockets. Misalignment and improper tension can lead to premature wear and failure.
Use Quality Sprockets: Invest in high-quality conveyor sprockets made from durable materials that can withstand the specific application’s demands.
Temperature Considerations: Be mindful of the operating temperature range of the sprockets. Extreme temperatures can affect the sprocket’s performance and lifespan.
Maintenance Schedule: Implement a regular maintenance schedule that includes cleaning, lubrication, and inspection of conveyor sprockets and other components.
Train Operators: Ensure that operators and maintenance personnel are trained in proper conveyor system operation and maintenance procedures.
Address Issues Promptly: If any problems or abnormalities are detected during inspections, address them promptly to prevent further damage and costly repairs.

By following these best practices, you can extend the lifespan of conveyor sprockets, reduce downtime, and optimize the overall efficiency of your conveyor system.

conveyor sprocket

Replacing Worn-out Conveyor Sprockets

To replace a worn-out conveyor sprocket, follow these steps:

Identify the Sprocket Type: Before purchasing a replacement sprocket, identify the specific type and size of the existing sprocket. Note the number of teeth, bore size, and any specific design features.
Remove the Old Sprocket: Shut down the conveyor system and ensure that it is not in operation. Remove any guards or covers that may be obstructing the sprocket. Loosen and remove the set screws or bolts securing the sprocket to the conveyor shaft.
Inspect Other Components: While replacing the sprocket, take the opportunity to inspect other conveyor components, such as the chain or belt, for wear or damage. Replace any worn-out components as needed.
Install the New Sprocket: Position the new sprocket on the conveyor shaft, aligning it properly with the chain or belt. Secure the sprocket in place with the set screws or bolts, ensuring it is firmly attached to the shaft.
Check Alignment: Verify that the new sprocket is correctly aligned with the conveyor chain or belt. Proper alignment is crucial for smooth operation and to prevent premature wear on the new sprocket.
Lubrication: Apply the appropriate lubrication to the new sprocket as recommended by the manufacturer. Proper lubrication reduces friction and wear, extending the sprocket’s lifespan.
Test the Conveyor: Once the new sprocket is installed and all components are reassembled, test the conveyor system to ensure it operates smoothly and without any issues.

China manufacturer Customized Stainless Steel Chain Conveyor Belt Sprocket China Supplier
editor by CX 2024-04-11

China wholesaler Made in China Carbon Steel Conveyor Chain Sprocket in Assembly System for Transmission Parts

Product Description

Detailed Photos

Name	9 tooth round steel sprocket
Material	45# steel/stainless steel
Number of gears	9
Internal diameter	25mm
Application 1	Tension seat
Application 2	Assembly line
Application 3	Conveyor
Pitch	19.05/25.4mm

Our Products

Packaging & Shipping

Company Profile

Seikonveyor is estabilshed in 2015 in ZheJiang , China, It started as a wholesaler of conveyors accessories(conveyor chain, conveyor belt, conveyor roller, sprocket/gear, etc), since its good performance(competitive price, good quality, professional solution and fast response) in China, Seikonveyor’s business has beening growing fast and decided to expand its scale. In 2019, it began exploring oversea market and established CZPT Co., Limited(HongKong). In 2571, Seikonveyor(HangZhou) is established, it began to offer conveyor solution, conveyor system for materials handling industry, and assembly lines for Home appliances factories. Its aim is to built Seiko quality conveyors and servse, In 2571, CZPT set on B2B platform in Made In China to provide great varieties of Conveyor asseccories, conveyors, and assembly lines. Its aim is to built Seiko quality conveyors and serve high efficiency aotomatic to customers all over the world.

FAQ

1. who are we?
We are based in ZheJiang , China, start from 2006,sell to Domestic Market(86.00%),Southeast Asia(4.00%),South America(2.00%),North America(00.00%),Eastern Europe(00.00%),Africa(00.00%),Oceania(00.00%),Mid East(00.00%),Eastern Asia(00.00%),Western Europe(00.00%),Northern Europe(00.00%). There are total about 301-500 people in our office.

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3.what can you buy from us?
Home Appliances Assembly Line / Conveyor / Conveyor Roller,Conveyor Chain,Aluminum Parts

4. why should you buy from us not from other suppliers?
We have our competitive advantage as below 1) We have our self-built industrial park. 2)We have first class management team. 3)We have professional and experienced technicians. 4)We have advanced processing machine.

5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,CIP,FCA,CPT,DEQ,DDP,DDU,Express Delivery,DAF,DES;
Accepted Payment Currency:USD,EUR,CNY;
Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow;
Language Spoken:English,Chinese

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard:	Standard
Application:	Machinery, Marine
Hardness:	Hardened Tooth Surface
Manufacturing Method:	Rolling Gear
Toothed Portion Shape:	Curved Gear
Material:	Stainless Steel

Samples:	US$ 30/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

conveyor sprocket

Safety Considerations when Working with Conveyor Sprockets

Working with conveyor sprockets involves potential hazards, and it’s crucial to implement proper safety measures to prevent accidents and ensure the well-being of workers. Here are some important safety considerations:

1. Lockout-Tagout (LOTO): Before performing any maintenance or repairs on conveyor systems, ensure proper LOTO procedures are followed. This prevents unexpected startup and movement of the conveyor, which can cause severe injuries.

2. Guarding: Install adequate guards around the conveyor sprockets to prevent accidental contact with moving parts. Guards should be securely in place and not interfere with the conveyor’s operation.

3. Personal Protective Equipment (PPE): Workers handling conveyor sprockets should wear appropriate PPE, including safety glasses, gloves, and steel-toed shoes, to protect against potential hazards.

4. Training: Provide comprehensive training to all personnel involved in operating, maintaining, or troubleshooting conveyor systems. Training should cover safe practices, emergency procedures, and proper use of tools and equipment.

5. Regular Inspections: Conduct routine inspections of conveyor sprockets and chains to identify any signs of wear, misalignment, or damage. Address any issues promptly to prevent safety hazards.

6. Lubrication: Apply lubricants as per the manufacturer’s recommendations to reduce friction and ensure smooth operation. However, ensure that lubricants are applied safely and do not create slippery surfaces.

7. Weight Capacity: Adhere to the weight capacity limits of conveyor systems to avoid overloading, which can lead to sprocket failure and pose safety risks.

8. Hazardous Environments: In hazardous environments, such as those with flammable materials or explosive atmospheres, use specialized conveyor components that comply with safety standards for such conditions.

9. Emergency Stop Buttons: Install easily accessible emergency stop buttons along the conveyor system’s length to immediately halt operation in case of emergencies.

10. Regular Maintenance: Follow a preventive maintenance schedule to keep conveyor sprockets in good condition and reduce the likelihood of sudden failures.

By prioritizing safety and implementing these considerations, you can minimize the risks associated with working with conveyor sprockets and ensure a safe working environment for all personnel.

conveyor sprocket

How do I prevent chain slippage and skipping issues with conveyor sprockets?

Chain slippage and skipping issues with conveyor sprockets can lead to disruptions in the conveyor system’s operation and negatively impact productivity. To prevent these problems, consider the following measures:

Proper Chain Tension: Ensuring the chain is appropriately tensioned is crucial. Too much tension can cause excessive wear, while too little tension can lead to chain slippage. Regularly check and adjust the chain tension to the manufacturer’s recommended specifications.
Correct Sprocket Alignment: Misaligned sprockets can cause the chain to ride up on the teeth and result in skipping. Check and align the sprockets to be in the same plane and parallel to the conveyor frame.
Regular Maintenance: Implement a routine maintenance schedule to inspect and clean the sprockets and chains. Remove any debris or buildup that can cause chain slippage.
Proper Lubrication: Lubrication is essential to reduce friction between the chain and sprockets. Use the appropriate lubricant and apply it regularly to ensure smooth operation and minimize wear.
Quality Sprockets: Invest in high-quality conveyor sprockets made from durable materials. Inferior sprockets can wear out quickly, leading to chain slippage and other issues.
Chain Maintenance: Regularly inspect the chain for signs of wear, elongation, or damaged links. Replace any damaged or worn-out chain sections promptly.
Proper Loading: Avoid overloading the conveyor, as excessive loads can put additional strain on the chain and sprockets, leading to slippage.

By implementing these preventive measures and conducting regular maintenance, you can significantly reduce the risk of chain slippage and skipping issues with conveyor sprockets, ensuring smooth and reliable conveyor system operation.

conveyor sprocket

Advantages of Using Conveyor Sprockets

Conveyor sprockets offer several advantages over other types of conveyor components, making them a popular choice for various material handling applications. Here are some of the key advantages:

1. Precise Motion Control: Conveyor sprockets, when used with chains or belts, provide precise motion control, ensuring smooth and accurate movement of materials along the conveyor system.
2. Low Friction: Sprockets are designed to reduce friction between the conveyor chain or belt and the sprocket teeth, resulting in less wear and tear and lower maintenance costs.
3. High Load Capacity: Conveyor sprockets are typically made from durable materials such as steel or cast iron, allowing them to handle heavy loads and withstand demanding conditions.
4. Versatility: Sprockets are available in various sizes and configurations, making them suitable for a wide range of conveyor system designs and applications.
5. Cost-Effective: As a fundamental component of conveyor systems, sprockets offer a cost-effective solution for material handling, ensuring efficient and reliable operation.
6. Minimal Downtime: Properly selected and maintained sprockets can extend the lifespan of conveyor chains and belts, leading to reduced downtime and increased productivity.
7. Easy Replacement: When replacement becomes necessary due to wear, damage, or changing requirements, conveyor sprockets can be easily replaced without significant modifications to the entire conveyor system.

Overall, conveyor sprockets play a critical role in the smooth and efficient operation of conveyor systems, providing reliable motion control, high load capacity, and cost-effectiveness, making them a preferred choice for material handling applications.

China wholesaler Made in China Carbon Steel Conveyor Chain Sprocket in Assembly System for Transmission Parts
editor by CX 2024-04-10

China OEM Custom Steel Double Row Conveyor Chain Sprocket for Agriculture/Machine/Industry

Product Description

Custom Steel Double Row Conveyor Chain Sprocket for Agriculture/Machine/Industry

Product Description

A sprocket is a wheel with cog-type buckle teeth, which is used to mesh with a block with an accurate pitch on a link chain ring or cable. Sprockets are widely used in the mechanical transmission of chemical, textile machinery, escalators, wood processing,three-dimensional parking garages, agricultural machinery, food processing, instrumentation, petroleum and other industries.

1	Name	Chain Sprocket
2	Size	Products can be customized.
3	Manufacture Standard	5-8 Grade ISO1328-1997.
4	Material	45#Steel,20CrMnTi,40Cr,20CrNiMo,20MnCr5,GCR15SiMn,42CrMo,2Cr13stainless steel,Nylon,Bakelite,Copper,Aluminium.etc
5	Production Process	The main process is Gear Hobbing, Gear Shaping and Gear Grinding, Selecting production process according to the different products.
6	Heat Treatment	Carburizing and quenching ,High-frequency quenching,Nitriding, Hardening and tempering, Selecting heat treatment according to the different materials.
7	Testing Equipment	Rockwell hardness tester 500RA, Double mesh instrument HD-200B & 3102, Gear measurement center instrument CNC3906T other High precision detection equipments
8	Certification	GB/T19001-2016/ISO9001:2015
9	Usage	Used in printing machine, cleaning machine, medical equipment, garden machine, construction machine, electric car, valve, forklift, transportation equipment and various gear reducers.etc
10	Package	According to customer’s request

Our Chain sprockets include:
a) Plate and Hub Chain Sprocket
b) Bored To Size Chain Sprocket
c) QD Bushed Chain Sprocket
d) Split Taper Bushed Chain Sprocket
e) Welding Chain Sprocket
f) Idler Chain Sprocket
g) Conveyor Chain Sprocket
h) Made to order designs Chain Sprocket
High quality products, reasonable price, prompt delivery, and superior service ensure marketing
competitiveness. Our factory has earned high reputation from customers of home and abroad.
We are looking CZPT to cooperating with you to forge a better future!

Our Services
1. Long standing reputation in this field.
2. Specialization is standard and accurate meet your requirement.
3. OEM quality standard guaranteed.
4. Product upgrading and expansion of species.
5. Good quality with competitive prices.
6. Flexible and convenient logistic service.
7. Excellent and high quality control.
8. Long lasting working life time.
9. Sufficient storage.
10. Original truck spare parts and professional manufacture.
11. High technology and stable performance.
12. Various size and models available.

Packaging & Shipping

FAQ

Q: What is the payment method?
A: We accept TT (Bank Transfer), Western Union, L/C.
1. For total amount under US$500, 100% in advance.
2. For total amount above US$500, 30% in advance, the rest before shipment.

Q: What is your MOQ?
A: MOQ depends on our client’s needs, besides,we welcome trial order before mass-production.

Q: What is the production cycle?
A: It varies a lot depending on product dimension,technical requirements and quantity. We always
try to meet customers’ requirement by adjusting our workshop schedule.

Q: What kind of payment terms do you accept?
A: T/T, western union, etc.

Q: Is it possible to know how is my product going on without visiting your company?
A: We will offer a detailed products schedule and send weekly reports with digital pictures and
videos which show the machining progress.

Q: If you make poor quality goods,will you refund our fund?
A: We make products according to drawings or samples strictly until them reach your 100% satisfaction.
And actually we wont take a chance to do poor quality products.We are proud of keeping the spirit of good quality.

If there’s anything I can help, please feel free to contact with me.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	as Specification
Warranty:	as Specification
Condition:	New

Customization:	Available \| Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

conveyor sprocket

Can Conveyor Sprockets be Used in Food Processing and Packaging Conveyors?

Yes, conveyor sprockets can be used in food processing and packaging conveyors. However, certain considerations must be taken into account to ensure the sprockets meet the necessary standards for hygiene and safety in the food industry.

When using conveyor sprockets in food processing and packaging conveyors, it is essential to use sprockets made from food-grade materials. Stainless steel is a commonly used material for conveyor sprockets in the food industry due to its corrosion resistance and ease of cleaning.

Here are some key points to consider when using conveyor sprockets in food processing and packaging conveyors:

Food-Grade Materials: Ensure that the sprockets are made from materials that comply with food-grade standards, such as stainless steel or plastic materials approved for food contact.
Easy to Clean Design: The sprocket design should minimize areas where food particles, debris, or bacteria can accumulate. Smooth surfaces and rounded edges are easier to clean and sanitize effectively.
Sanitary Maintenance: Regular and thorough cleaning and sanitation are essential to prevent cross-contamination and maintain a hygienic environment. Sprockets should be accessible and easy to disassemble for cleaning purposes.
Resistant to Harsh Cleaning Agents: Sprockets should be able to withstand frequent cleaning and sanitation with food-safe cleaning agents and disinfectants without degradation or corrosion.
Non-Toxic: The sprocket materials should be non-toxic and not leach any harmful substances into the food products being conveyed.
Compliance with Food Safety Standards: Ensure that the conveyor sprockets and the overall conveyor system meet the relevant food safety and hygiene standards set by regulatory authorities.
HACCP Guidelines: Implement Hazard Analysis and Critical Control Points (HACCP) guidelines to identify and mitigate potential food safety hazards in the conveyor system.

By choosing the right sprockets and following proper cleaning and maintenance procedures, conveyor sprockets can play a crucial role in ensuring the safe and efficient movement of food products through processing and packaging conveyors in the food industry.

conveyor sprocket

How do I extend the lifespan of conveyor sprockets and optimize conveyor efficiency?

Regular Inspection: Conduct routine inspections of conveyor sprockets to identify signs of wear, damage, or misalignment. Early detection of issues allows for timely maintenance or replacement, preventing further damage and downtime.
Proper Lubrication: Apply appropriate lubrication to the sprockets to reduce friction and wear. The type and frequency of lubrication depend on the sprocket material, conveyor speed, and environmental conditions.
Keep the Conveyor Clean: Regularly clean the conveyor system, including the sprockets and chains, to remove debris, dust, and contaminants that can contribute to wear and reduce efficiency.
Alignment and Tension: Ensure proper alignment and tension of the conveyor chain or belt to minimize stress on the sprockets. Misalignment and improper tension can lead to premature wear and failure.
Use Quality Sprockets: Invest in high-quality conveyor sprockets made from durable materials that can withstand the specific application’s demands.
Temperature Considerations: Be mindful of the operating temperature range of the sprockets. Extreme temperatures can affect the sprocket’s performance and lifespan.
Maintenance Schedule: Implement a regular maintenance schedule that includes cleaning, lubrication, and inspection of conveyor sprockets and other components.
Train Operators: Ensure that operators and maintenance personnel are trained in proper conveyor system operation and maintenance procedures.
Address Issues Promptly: If any problems or abnormalities are detected during inspections, address them promptly to prevent further damage and costly repairs.

By following these best practices, you can extend the lifespan of conveyor sprockets, reduce downtime, and optimize the overall efficiency of your conveyor system.

conveyor sprocket

Eco-Friendly Materials Used for Manufacturing Conveyor Sprockets

1. Recycled Steel: Steel is a common material for conveyor sprockets, and using recycled steel helps reduce the demand for virgin steel production and lowers the carbon footprint.
2. Cast Iron: Cast iron sprockets can also be considered eco-friendly as cast iron is a durable and long-lasting material that requires less frequent replacements, reducing waste generation.
3. Non-Toxic Coatings: Some manufacturers use non-toxic and environmentally friendly coatings on sprockets to protect them from corrosion without harming the environment.
4. Biodegradable Plastics: In certain applications, biodegradable plastics may be used as a material for sprockets, offering an eco-friendly alternative to conventional plastics.
5. Sustainable Manufacturing Processes: Apart from material choices, eco-friendly conveyor sprockets can be produced using sustainable manufacturing practices that aim to minimize energy consumption and waste generation.

China OEM Custom Steel Double Row Conveyor Chain Sprocket for Agriculture/Machine/Industry
editor by CX 2024-03-29

China factory Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket

Product Description

Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket

Standard sprockets:

European standard sprockets
DIN stock bore sprockets & plateheels	03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3 28B-1-2-3 32B-1-2-3
DIN stock bore sprockets & plateheels	03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1 08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3 28A-1-2-3 32A-1-2-3
DIN finished bore sprockets	06B-1 08B-1 10B-1 12B-1 16B-1 20B-1
stainless steel sprockets	06B-1 08B-1 10B-1 12B-1 16B-1
taper bore sprockets	3/8″×7/32″ 1/2″×5/16″ 5/8″×3/8″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″
cast iron sprockets	06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3
platewheels for conveyor chain	20×16mm 30×17.02mm P50 P75 P100
table top wheels	P38.1
idler sprockets with ball bearing	8×1/8″ 3/8″×7/32″ 1/2″×1/8″ 1/2″×3/16″ 1/2″×5/16″ 5/8″×3/8″ 5/8″×3/8″ 5/8″×3/8″ 3/4″×7/16″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″
double simplex sprockets	06B-1 08B-1 10B-1 12B-1 16B-1
American standard sprockets
ASA stock bore sprockets	-2 35-3 -2 40-3 50 50-2-50-3 60 60-2 60-3 80-80-2 80-3 100 100-2 100-3 120 120-2 120-3 140 140-2 160 160-2 180 200 200-2 240
finished bore sprockets
stainless steel sprockets	60
double single sprockets&single type Csprockets
taper bore sprockets	35 35-2 -2 50 50-2 60 60-2 80 80-2
double pitch sprockets	2040/2042 2050/2052 2060/2062 2080/2082
sprockets with split taper bushings	40-2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 120 120-2
sprockets with QD bushings	35 35-1 35-2 -2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 100-3
Japan standard sprockets
JIS stock sprockets	140 160
finished bore sprockets	FB25B FB35B FB40B FB50B FB60B FB80B FB100B FB120B
double single sprockets	40SD 50SD 60SD 80SD 100SD
double pitch sprockets
speed-ratio sprockets	C3B9N C3B10N C4B10N C4B11 C4B12 C5B10N C5B11 C5B12N C6B10N C6B11 C6B12
idler sprockets	35BB20H 40BB17H 40BB18H 50BB15H 50BB17H 60BB13H 60BB15H 80BB12H
table top sprockets	P38.1

Customization process :

1.Provide documentation: CAD, DWG, DXF, PDF,3D model ,STEP, IGS, PRT
2.Quote: We will give you the best price within 24 hours
3.Place an order: Confirm the cooperation details and CZPT the contract, and provide the labeling service
4.Processing and customization: Short delivery time

Our Factory

If you need to customize transmission products,
please click here to contact us!

Chain Sprockets:

Company Information:

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard:	Standard
Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Hardness:	Hardened Tooth Surface
Manufacturing Method:	Cut Gear
Toothed Portion Shape:	Spur Gear
Material:	Custom Made

Samples:	US$ 9999/Piece 1 Piece(Min.Order) \| Request Sample

conveyor sprocket

Safety Considerations when Working with Conveyor Sprockets

5. Regular Inspections: Conduct routine inspections of conveyor sprockets and chains to identify any signs of wear, misalignment, or damage. Address any issues promptly to prevent safety hazards.

7. Weight Capacity: Adhere to the weight capacity limits of conveyor systems to avoid overloading, which can lead to sprocket failure and pose safety risks.

9. Emergency Stop Buttons: Install easily accessible emergency stop buttons along the conveyor system’s length to immediately halt operation in case of emergencies.

10. Regular Maintenance: Follow a preventive maintenance schedule to keep conveyor sprockets in good condition and reduce the likelihood of sudden failures.

By prioritizing safety and implementing these considerations, you can minimize the risks associated with working with conveyor sprockets and ensure a safe working environment for all personnel.

conveyor sprocket

How do I identify the signs of wear and fatigue in conveyor sprockets, and when should they be replaced?

Identifying signs of wear and fatigue in conveyor sprockets is crucial to ensure safe and efficient conveyor operation. Here are some common indicators that sprockets may need to be replaced:

1. **Tooth Wear:** Examine the teeth of the sprockets regularly. If you notice a significant reduction in tooth height or sharpness, it indicates wear. Worn teeth can cause chain or belt slippage, leading to inefficient conveyor operation.
2. **Deformed or Damaged Teeth:** Look for any signs of deformation, chipping, or cracking on the sprocket teeth. Damaged teeth can lead to chain or belt skipping and may cause damage to the entire conveyor system.
3. **Chain or Belt Skipping:** If you observe the chain or belt skipping or jumping off the sprocket during operation, it is a clear sign of sprocket wear or misalignment.
4. **Excessive Noise:** Unusual noise during conveyor operation, such as grinding or rattling, may indicate sprocket wear or misalignment.
5. **Excessive Vibration:** Excessive vibration in the conveyor system can be a result of worn sprockets, causing the chain or belt to operate unevenly.
6. **Visible Cracks or Breaks:** Inspect the sprockets for any visible cracks or breaks. Cracked or broken sprockets can lead to sudden failure and pose safety hazards.

Regular maintenance and inspection are essential to identify these signs early. Depending on the severity of wear and the level of usage, sprockets may need to be replaced when any of these signs are detected. Timely replacement of worn sprockets can prevent costly downtime, reduce the risk of conveyor failure, and extend the overall lifespan of the conveyor system.

conveyor sprocket

Eco-Friendly Materials Used for Manufacturing Conveyor Sprockets

1. Recycled Steel: Steel is a common material for conveyor sprockets, and using recycled steel helps reduce the demand for virgin steel production and lowers the carbon footprint.
2. Cast Iron: Cast iron sprockets can also be considered eco-friendly as cast iron is a durable and long-lasting material that requires less frequent replacements, reducing waste generation.
3. Non-Toxic Coatings: Some manufacturers use non-toxic and environmentally friendly coatings on sprockets to protect them from corrosion without harming the environment.
4. Biodegradable Plastics: In certain applications, biodegradable plastics may be used as a material for sprockets, offering an eco-friendly alternative to conventional plastics.
5. Sustainable Manufacturing Processes: Apart from material choices, eco-friendly conveyor sprockets can be produced using sustainable manufacturing practices that aim to minimize energy consumption and waste generation.

China factory Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket
editor by CX 2024-03-25

China Custom Q235 Stainless Steel Conveyor Machine Drive Industrial Roller Chain Wheel Sprocket

Product Description

Product Parameters

Company Profile

-HangZhou Choho Industrial Co., Ltd. is a leading company in the domestic chain transmission industry. the first batch of natioal recognized enterprise technology center,national technology innovation demonstration enterprise, and the first A-share listed company in China’s chain drive industry. The stock code is 003033.
-Relying on industry-leading R&D technology, product quality and service, CHOHO has achieved plenty of high-quality customers. We supply vehicle chain system products for CZPT vehicle manufacturers such as Honda, Yamaha, Suzuki, DaHangZhouang, CF MOTOR, HangZhou Motorcycles, Knorr-Bremse etc.; Supply agricultural chain system products for CZPT agricultural machinery manufacturers at home and abroad, such as German CLASS and LOVOL; Supply industrial equipment chain system products for CZPT enterprises such as ZheJiang HangZhouan, HangZhou Logistics, HangZhou Kejie and Sinsong Robotics. The trademark has been registered in many countries, and the products are exported to a great number of countries and regions in Europe, America, Southeast Asia, South America, Africa etc., serving more than 3,000 after-sales customers.

Production Capacity Equipment

-By 2571,CHOHO has more than 2,700 sets of main production equipment and more than 600 sets of high-precision equipment,With the domestic advanced product laboratory and chain production assembly line, CHOHO has strong research and development and testing capabilities for high-end chain products.

Our Advantages

1. Any inquiry you make will be answered professionally within 6~8 hours.
2. Attaches great importance to product quality and approved by many global quality system certification,such as France, Norway, Germany.
3. Focused on Chain since 1999, have rich experience in Production.
4. High-quality workers,First-class advanced equipment,good quality control,advanced technology.
5. Be Good at Custom-Made Products, provide customized services for customers.
6. Participated in the drafting of 24 national and industrial standards such as chains.As of 2571-Mar, CHOHO has 180 authorized patents.
7. With the responsibility of “Providing high quality chain system with the same service life for the global locomotive industry”, have established a strong R&D team.

Product Advantages

HangZhou CHOHO possesses advanced manufacture equipments such as high precision machining center, hold-in program control broacher, Japan CNC lathe, South Korea CNC lathe, ZheJiang CNC hobbing machine, ZheJiang CNC gear shaping machine, unique spray cooling technology double station high frequency quenching furnace,honing machine tool, laser marking machine to develop large scale, high quality , professional and stable process. inspection instruments such as metallographic test machine, chemical analysis machine, fatigue test machine, projection and wearing test machine to make sure each sprocket we sold have reliable quality.

Certifications

-CHOHO attaches great importance to product quality and approved by many global quality system certification, such as France, Norway, and Germany. Through the establishment of a sophisticated production management process and quality control system, the entire product process control is achieved. With the introduction of advanced production, processing, and testing equipment, CHOHO has internationally leading full-process quality control capabilities to provide customers with high-quality products.

Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises in Various Fields Top 10!
Broad Customer Channels Market Continues to Develop!

International Exhibition

CHOHO has been invited to participate in domestic & international agricultural machinery exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV ASIA and so on!

Packaging & Shipping

Packaging Details:

Chain+Plastic Bag+Neutral Box+Wooden case+Big Carton+Steel Pallets or Customization

We are very close to the port of HangZhou, which saves a lot of logistics costs and transportation time!

We have our own logistics company and transportation department. If you need me to deliver goods to your warehouse or other ports in China, such as ZheJiang Port and ZheJiang Port, we can also do it!

Related Products:

RFQ:
1. Are you manufacturer or trade Company?
We are a factory focused on producing and exporting Chain over 23 years,have a professional international trade team.
2. What terms of payment you usually use?
T/T 30% deposit and 70% against document, L/C at sight.
3. What is your lead time for your goods?
Normally 30~45 days.Stock can be shipped immediately.
4. Do you attend any Show?
We attend Hannover show in Germany, EIMA in Italy, CZPT in France, CIAME in China and many other Agricultural machinery shows.
5.Do you offer free samples?
Yes,we can.or you just bear the shipping cost.
6.Is OEM available?
Yes, OEM is available. We have professional designers to help you design.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery
Hardness:	50/60/160/200
Gear Position:	Internal Gear

Samples:	US$ 10.99/Piece 1 Piece(Min.Order) \| Order Sample Sprocket Samples

Customization:	Available \| Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

conveyor sprocket

Troubleshooting Conveyor Sprocket Issues

Conveyor sprockets are critical components in a conveyor system, and issues with them can lead to disruptions in material handling processes. Here are some common problems that may arise with conveyor sprockets and how to troubleshoot them:

Excessive Wear: If the sprocket teeth are showing signs of excessive wear, it may be due to a misalignment issue. Check for misalignment between the sprocket and the conveyor chain or belt. Correct any misalignment and ensure that the sprocket is properly aligned with the conveyor.
Sprocket Teeth Damage: Damage to the sprocket teeth can be caused by foreign objects or debris caught between the chain links and sprocket teeth. Inspect the sprocket regularly for any debris buildup, and clean it if necessary. Additionally, consider implementing measures to prevent foreign objects from entering the conveyor system.
Chain Jumping or Slippage: Chain jumping or slippage can be caused by insufficient tension in the conveyor chain. Check the tension of the chain and adjust it to the recommended specifications provided by the conveyor manufacturer. Also, examine the sprocket teeth for signs of wear or damage that may be contributing to the issue.
Excessive Noise or Vibration: Excessive noise or vibration may indicate misalignment, worn sprocket teeth, or loose mounting. Inspect the sprocket and conveyor components for any signs of wear, misalignment, or damage. Tighten any loose mounting bolts and make necessary adjustments to reduce noise and vibration.
Corrosion or Rust: In humid or corrosive environments, sprockets may be prone to rust and corrosion. Consider using sprockets made from corrosion-resistant materials, such as stainless steel or plastic, in such environments. Regularly inspect and maintain the sprockets to prevent corrosion buildup.

It’s essential to perform routine maintenance and inspections of conveyor sprockets to identify and address potential issues early on. By troubleshooting and resolving problems promptly, you can ensure the smooth and efficient operation of your conveyor system, leading to increased productivity and reduced downtime.

conveyor sprocket

How do I prevent chain slippage and skipping issues with conveyor sprockets?

Proper Chain Tension: Ensuring the chain is appropriately tensioned is crucial. Too much tension can cause excessive wear, while too little tension can lead to chain slippage. Regularly check and adjust the chain tension to the manufacturer’s recommended specifications.
Correct Sprocket Alignment: Misaligned sprockets can cause the chain to ride up on the teeth and result in skipping. Check and align the sprockets to be in the same plane and parallel to the conveyor frame.
Regular Maintenance: Implement a routine maintenance schedule to inspect and clean the sprockets and chains. Remove any debris or buildup that can cause chain slippage.
Proper Lubrication: Lubrication is essential to reduce friction between the chain and sprockets. Use the appropriate lubricant and apply it regularly to ensure smooth operation and minimize wear.
Quality Sprockets: Invest in high-quality conveyor sprockets made from durable materials. Inferior sprockets can wear out quickly, leading to chain slippage and other issues.
Chain Maintenance: Regularly inspect the chain for signs of wear, elongation, or damaged links. Replace any damaged or worn-out chain sections promptly.
Proper Loading: Avoid overloading the conveyor, as excessive loads can put additional strain on the chain and sprockets, leading to slippage.

conveyor sprocket

Eco-Friendly Materials Used for Manufacturing Conveyor Sprockets

1. Recycled Steel: Steel is a common material for conveyor sprockets, and using recycled steel helps reduce the demand for virgin steel production and lowers the carbon footprint.
2. Cast Iron: Cast iron sprockets can also be considered eco-friendly as cast iron is a durable and long-lasting material that requires less frequent replacements, reducing waste generation.
3. Non-Toxic Coatings: Some manufacturers use non-toxic and environmentally friendly coatings on sprockets to protect them from corrosion without harming the environment.
4. Biodegradable Plastics: In certain applications, biodegradable plastics may be used as a material for sprockets, offering an eco-friendly alternative to conventional plastics.
5. Sustainable Manufacturing Processes: Apart from material choices, eco-friendly conveyor sprockets can be produced using sustainable manufacturing practices that aim to minimize energy consumption and waste generation.

China Custom Q235 Stainless Steel Conveyor Machine Drive Industrial Roller Chain Wheel Sprocket
editor by CX 2023-12-22

Product Description

Key attributes

Other attributes

Packaging and delivery

Supply Ability

OUR WORKSHOPS

Can Conveyor Sprockets be Used in Precision Motion Control and Automation Systems?

Can conveyor sprockets be used in curved or inclined conveyor systems?

What is a Conveyor Sprocket, and How Does It Function in a Conveyor System?

Product Description

Sprockets for Drop Forged Chains

Trailers for Drop Forged Chains

Sprockets for Roller Conveyor Chains

Can I Use a Chain or Belt Drive System with Conveyor Sprockets?

What are the Temperature Limits for the Operation of Conveyor Sprockets?

Types of Conveyor Sprockets Used in Various Conveyor Systems

Product Description

Can Conveyor Sprockets be Used in Precision Motion Control and Automation Systems?

What are the load-carrying capacities of different conveyor sprocket configurations?

Eco-Friendly Materials Used for Manufacturing Conveyor Sprockets

Product Description

Customization and Modification of Conveyor Sprockets

Can conveyor sprockets be used in mining and material handling conveyors?

Replacing Worn-out Conveyor Sprockets

Product Description

Customization and Modification of Conveyor Sprockets

Can conveyor sprockets be used in mining and material handling conveyors?

Eco-Friendly Materials Used for Manufacturing Conveyor Sprockets

Product Description

Conveyor Sprockets in High-Load and High-Speed Conveyor Systems

How do I extend the lifespan of conveyor sprockets and optimize conveyor efficiency?

Replacing Worn-out Conveyor Sprockets

Product Description

Safety Considerations when Working with Conveyor Sprockets

How do I prevent chain slippage and skipping issues with conveyor sprockets?

Advantages of Using Conveyor Sprockets

Product Description

Custom Steel Double Row Conveyor Chain Sprocket for Agriculture/Machine/Industry

Can Conveyor Sprockets be Used in Food Processing and Packaging Conveyors?

How do I extend the lifespan of conveyor sprockets and optimize conveyor efficiency?

Eco-Friendly Materials Used for Manufacturing Conveyor Sprockets

Product Description

Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket

Related products:

Our Factory

If you need to customize transmission products,please click here to contact us!

Chain Sprockets:

Safety Considerations when Working with Conveyor Sprockets

How do I identify the signs of wear and fatigue in conveyor sprockets, and when should they be replaced?

Eco-Friendly Materials Used for Manufacturing Conveyor Sprockets

Product Description

Troubleshooting Conveyor Sprocket Issues

How do I prevent chain slippage and skipping issues with conveyor sprockets?

Eco-Friendly Materials Used for Manufacturing Conveyor Sprockets

If you need to customize transmission products,
please click here to contact us!