Product Description
OEM Industrial Transmission Parts Duplex Conveyor Chain Wheel Sprockets
Product Description
A sprocket is a wheel with cog-type buckle teeth, which is used to mesh with a block with an accurate pitch on a link chain ring or cable. Sprockets are widely used in the mechanical transmission of chemical, textile machinery, escalators, wood processing,three-dimensional parking garages, agricultural machinery, food processing, instrumentation, petroleum and other industries.
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Name |
Chain Sprocket |
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Size |
Products can be customized. |
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Manufacture Standard |
5-8 Grade ISO1328-1997. |
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Material |
45#Steel,20CrMnTi,40Cr,20CrNiMo,20MnCr5,GCR15SiMn,42CrMo,2Cr13stainless steel,Nylon,Bakelite,Copper,Aluminium.etc |
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Production Process |
The main process is Gear Hobbing, Gear Shaping and Gear Grinding, Selecting production process according to the different |
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Heat Treatment |
Carburizing and quenching ,High-frequency quenching,Nitriding, Hardening and tempering, Selecting heat treatment according to the |
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Testing Equipment |
Rockwell hardness tester 500RA, Double mesh instrument HD-200B & 3102, Gear measurement center instrument CNC3906T other High precision detection equipments |
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Certification |
GB/T19001-2016/ISO9001:2015 |
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Usage |
Used in printing machine, cleaning machine, medical equipment, garden machine, construction machine, electric car, valve, |
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Package |
According to customer’s request |
Our Chain sprockets include:
a) Plate and Hub Chain Sprocket
b) Bored To Size Chain Sprocket
c) QD Bushed Chain Sprocket
d) Split Taper Bushed Chain Sprocket
e) Welding Chain Sprocket
f) Idler Chain Sprocket
g) Conveyor Chain Sprocket
h) Made to order designs Chain Sprocket
High quality products, reasonable price, prompt delivery, and superior service ensure marketing
competitiveness. Our factory has earned high reputation from customers of home and abroad.
We are looking CZPT to cooperating with you to forge a better future!
Our Services
1. Long standing reputation in this field.
2. Specialization is standard and accurate meet your requirement.
3. OEM quality standard guaranteed.
4. Product upgrading and expansion of species.
5. Good quality with competitive prices.
6. Flexible and convenient logistic service.
7. Excellent and high quality control.
8. Long lasting working life time.
9. Sufficient storage.
10. Original truck spare parts and professional manufacture.
11. High technology and stable performance.
12. Various size and models available.
FAQ:
Q1. What is your terms of packing?
A: Generally, we pack our goods in neutral white boxes and wooden box.
Q2. What is your terms of delivery?
A: EXW, FOB, CFR, CIF, DDU.
Q3. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q4: How about your delivery time?
A4: Generally, it will take 30 days if we have goods in stock, we can negotiate about the delivery time according to the quantity or If you are in urgent need.
Q5: Can you manufacture customized products?
A5: Yes, we can manufacture the products you want as long as you provide us the sample or design drawing.
Q6: Do you test you products before delivery?
A6: Yes. We have 100% detection and test before delivery.
Q7: What is your terms of payment?
A7:Payment=1000USD, 30% T/T in advance, balance before shipment.
Q8: What is your terms of payment?
A8:Payment≤1000USD, 100% in advance. Payment≥1000USD, 30% T/T in advance, balance before shipment.
Q9. What is your after-sales standard?
A9:After our products are sent out, if there is a problem, contact our salesperson as soon as possible, and we will deal with it for you as soon as possible.
If there’s anything I can help, please feel free to contact with me.
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Hardware |
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| Hardness: | Hardened Tooth Surface |
| Gear Position: | External Gear |
| Customization: |
Available
| Customized Request |
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can Conveyor Sprockets be Used in Food Processing and Packaging Conveyors?
Yes, conveyor sprockets can be used in food processing and packaging conveyors. However, certain considerations must be taken into account to ensure the sprockets meet the necessary standards for hygiene and safety in the food industry.
When using conveyor sprockets in food processing and packaging conveyors, it is essential to use sprockets made from food-grade materials. Stainless steel is a commonly used material for conveyor sprockets in the food industry due to its corrosion resistance and ease of cleaning.
Here are some key points to consider when using conveyor sprockets in food processing and packaging conveyors:
- Food-Grade Materials: Ensure that the sprockets are made from materials that comply with food-grade standards, such as stainless steel or plastic materials approved for food contact.
- Easy to Clean Design: The sprocket design should minimize areas where food particles, debris, or bacteria can accumulate. Smooth surfaces and rounded edges are easier to clean and sanitize effectively.
- Sanitary Maintenance: Regular and thorough cleaning and sanitation are essential to prevent cross-contamination and maintain a hygienic environment. Sprockets should be accessible and easy to disassemble for cleaning purposes.
- Resistant to Harsh Cleaning Agents: Sprockets should be able to withstand frequent cleaning and sanitation with food-safe cleaning agents and disinfectants without degradation or corrosion.
- Non-Toxic: The sprocket materials should be non-toxic and not leach any harmful substances into the food products being conveyed.
- Compliance with Food Safety Standards: Ensure that the conveyor sprockets and the overall conveyor system meet the relevant food safety and hygiene standards set by regulatory authorities.
- HACCP Guidelines: Implement Hazard Analysis and Critical Control Points (HACCP) guidelines to identify and mitigate potential food safety hazards in the conveyor system.
By choosing the right sprockets and following proper cleaning and maintenance procedures, conveyor sprockets can play a crucial role in ensuring the safe and efficient movement of food products through processing and packaging conveyors in the food industry.
How do I identify the signs of wear and fatigue in conveyor sprockets, and when should they be replaced?
Identifying signs of wear and fatigue in conveyor sprockets is crucial to ensure safe and efficient conveyor operation. Here are some common indicators that sprockets may need to be replaced:
- 1. **Tooth Wear:** Examine the teeth of the sprockets regularly. If you notice a significant reduction in tooth height or sharpness, it indicates wear. Worn teeth can cause chain or belt slippage, leading to inefficient conveyor operation.
- 2. **Deformed or Damaged Teeth:** Look for any signs of deformation, chipping, or cracking on the sprocket teeth. Damaged teeth can lead to chain or belt skipping and may cause damage to the entire conveyor system.
- 3. **Chain or Belt Skipping:** If you observe the chain or belt skipping or jumping off the sprocket during operation, it is a clear sign of sprocket wear or misalignment.
- 4. **Excessive Noise:** Unusual noise during conveyor operation, such as grinding or rattling, may indicate sprocket wear or misalignment.
- 5. **Excessive Vibration:** Excessive vibration in the conveyor system can be a result of worn sprockets, causing the chain or belt to operate unevenly.
- 6. **Visible Cracks or Breaks:** Inspect the sprockets for any visible cracks or breaks. Cracked or broken sprockets can lead to sudden failure and pose safety hazards.
Regular maintenance and inspection are essential to identify these signs early. Depending on the severity of wear and the level of usage, sprockets may need to be replaced when any of these signs are detected. Timely replacement of worn sprockets can prevent costly downtime, reduce the risk of conveyor failure, and extend the overall lifespan of the conveyor system.
Types of Conveyor Sprockets Used in Various Conveyor Systems
Conveyor sprockets come in various types and configurations to suit different types of conveyor systems and applications. Some of the common types of conveyor sprockets include:
- Single Strand Sprockets: These sprockets are used in conveyor systems with a single strand of chain or belt. They have teeth on one side to engage with the chain or belt and transmit power for material movement.
- Double Strand Sprockets: Double strand sprockets are designed for conveyor systems with two parallel strands of chain or belts. They have teeth on both sides to engage with each strand and ensure synchronous movement of the conveyor.
- Multiplex Sprockets: Multiplex sprockets are used in conveyor systems with multiple strands of chain or belts running in parallel. They are designed to accommodate and engage with several strands at once for efficient power transmission.
- Tapered Bore Sprockets: These sprockets have a tapered bore that allows for easy installation and removal from the conveyor shaft. The taper helps create a tight fit, ensuring secure power transmission.
- Split Sprockets: Split sprockets consist of two halves that can be separated and installed around the conveyor shaft without the need to disassemble the entire conveyor system. This design facilitates quick and easy maintenance and replacement.
- Idler Sprockets: Idler sprockets do not transmit power; instead, they help guide and support the chain or belt in certain conveyor configurations. They are used to maintain proper tension and alignment in the conveyor system.
- Plastic Conveyor Sprockets: These sprockets are made from plastic materials, such as polyethylene or nylon. They are lightweight, corrosion-resistant, and ideal for applications where metal sprockets may not be suitable.
- Stainless Steel Conveyor Sprockets: Stainless steel sprockets offer excellent corrosion resistance and are well-suited for applications in wet or harsh environments.
- Flame or Induction-Hardened Sprockets: These sprockets undergo a heat treatment process to increase their surface hardness and wear resistance, making them suitable for high-wear applications.
The choice of conveyor sprocket type depends on factors such as the conveyor system design, load capacity, speed, environmental conditions, and the type of chain or belt used. Selecting the appropriate sprocket type is essential to ensure efficient and reliable operation of the conveyor system.
In summary, conveyor sprockets are available in various types to meet the diverse requirements of different conveyor systems and industries.
editor by Dream 2024-05-02