Product Description
Sprockets for Drop Forged Chains
| Chain Model |
Pitch (mm) |
Gear Number Z |
D2 (mm) |
D (mm) |
D3 (mm) |
D1 (mm) |
D4 (mm) |
A (mm) |
Number of Bolts |
Bolt Size |
B (mm) |
C (mm) |
| P100 | 100 | 6 | 197.8 | 70 | 105 | 143 | 135 | 83 | 6 | M12 | 16 | 36 |
| 100 | 7 | 228.2 | 70 | 108 | 146 | 173 | 83 | 6 | M12 | 16 | 36 | |
| 100 | 8 | 259.1 | 85 | 144 | 170 | 196 | 83 | 6 | M12 | 16 | 36 | |
| 100 | 9 | 290.4 | 105 | 174 | 200 | 232 | 83 | 6 | M12 | 16 | 36 | |
| 100 | 10 | 321.9 | 105 | 179 | 241.3 | 264 | 83 | 8 | M12 | 16 | 36 | |
| P142 | 142 | 6 | 284 | 85 | 136.5 | 168.3 | 190.5 | 112 | 6 | M12 | 16 | 46 |
| 142 | 7 | 327.3 | 105 | 162 | 200 | 234 | 112 | 6 | M16 | 16 | 46 | |
| 142 | 8 | 371.1 | 115 | 187.3 | 241.3 | 282 | 127 | 8 | M20 | 16 | 46 | |
| 142 | 9 | 415.2 | 150 | 240 | 285.8 | 330 | 127 | 8 | M20 | 16 | 46 | |
| 142 | 10 | 459.5 | 150 | 240 | 285.8 | 330 | 127 | 8 | M20 | 16 | 46 | |
| 142 | 11 | 504 | 170 | 310 | 368.3 | 419 | 150 | 8 | M20 | 16 | 46 | |
| 142 | 12 | 548.6 | 170 | 345 | 415 | 465 | 150 | 8 | M20 | 16 | 46 | |
| 142 | 13 | 593.4 | 170 | 380 | 470 | 521 | 150 | 8 | M20 | 16 | 46 | |
| 142 | 14 | 638.1 | 170 | 380 | 470 | 546 | 150 | 10 | M20 | 16 | 46 | |
| P142H | 142 | 7 | 327.3 | 105 | 162 | 200 | 234 | 127 | 6 | M16 | 18 | 69 |
| 142 | 8 | 371.1 | 115 | 187.3 | 241.3 | 282 | 150 | 8 | M20 | 18 | 69 | |
| 142 | 9 | 415.2 | 150 | 240 | 285.8 | 330 | 150 | 8 | M20 | 18 | 69 | |
| 142 | 10 | 459.5 | 150 | 240 | 285.8 | 330 | 150 | 8 | M20 | 18 | 69 | |
| 142 | 11 | 504 | 170 | 310 | 368.3 | 419 | 150 | 8 | M20 | 18 | 69 | |
| 142 | 12 | 548.6 | 170 | 345 | 415 | 465 | 150 | 8 | M20 | 18 | 69 | |
| 142 | 13 | 593.4 | 170 | 380 | 470 | 520 | 180 | 8 | M20 | 18 | 69 | |
| 142 | 14 | 638.1 | 170 | 380 | 470 | 546 | 180 | 10 | M20 | 18 | 69 |
Trailers for Drop Forged Chains
| Chain Model | Gear Number Z |
D1 (mm) |
D (mm) |
A (mm) |
C (mm) |
| P100 | 6 | 197.8 | 65 | 57 | 35 |
| 7 | 228.2 | 65 | 57 | 35 | |
| 8 | 259.1 | 65 | 57 | 35 | |
| 9 | 290.4 | 65 | 57 | 35 | |
| 10 | 321.9 | 65 | 57 | 35 | |
| P142 | 6 | 284 | 85 | 74 | 45 |
| 7 | 327.3 | 85 | 74 | 45 | |
| 8 | 371.1 | 85 | 77 | 45 | |
| 9 | 415.2 | 115 | 77 | 45 | |
| 10 | 459.5 | 115 | 77 | 45 | |
| 11 | 504 | 115 | 105 | 45 | |
| 12 | 548.6 | 115 | 105 | 45 | |
| 13 | 593.4 | 115 | 120 | 45 | |
| 14 | 638.1 | 115 | 120 | 45 | |
| P142H | 7 | 327.3 | 115 | 110 | 75 |
| 8 | 371.1 | 115 | 110 | 75 | |
| 9 | 415.2 | 115 | 110 | 75 | |
| 10 | 459.5 | 115 | 120 | 75 | |
| 11 | 504 | 140 | 120 | 75 | |
| 12 | 548.6 | 140 | 120 | 75 | |
| 13 | 593.4 | 140 | 120 | 75 | |
| 14 | 638.1 | 140 | 140 | 75 |
Note: Customized sizes and material are available CZPT request
Sprockets for Roller Conveyor Chains
| Model | Pitch(mm) | Gear Number Z |
d1 (mm) |
d (mm) |
D (mm) |
D1 (mm) |
A (mm) |
B (mm) |
| 66.675 | 66.675 | 6 | 22.23 | 133.41 | 40 | 75 | 80 | 22.8 |
| 66.675 | 7 | 22.23 | 153.74 | 40 | 75 | 80 | 22.8 | |
| 66.675 | 8 | 22.23 | 174.31 | 50 | 100 | 100 | 22.8 | |
| 66.675 | 9 | 22.23 | 195.04 | 50 | 100 | 100 | 22.8 | |
| 66.675 | 10 | 22.23 | 215.87 | 60 | 110 | 100 | 22.8 | |
| 66.675 | 11 | 22.23 | 236.78 | 60 | 110 | 100 | 22.8 | |
| 66.675 | 12 | 22.23 | 257.74 | 60 | 110 | 100 | 22.8 | |
| 100 | 100 | 8 | 36 | 261.44 | 60 | 110 | 100 | 33.2 |
| 100 | 9 | 36 | 292.52 | 70 | 120 | 100 | 33.2 | |
| 100 | 10 | 36 | 323.77 | 70 | 120 | 100 | 33.2 |
Tht
The full range of our conveyor products:
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Transport Package: | Pallet |
|---|---|
| Specification: | Drop Forged Chain Sprockets, Roller Chain Sprocket |
| Trademark: | Yutung |
| Origin: | China |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can I Use a Chain or Belt Drive System with Conveyor Sprockets?
Yes, conveyor sprockets are commonly used in conjunction with both chain and belt drive systems in various conveyor applications. The choice between using a chain or a belt drive system depends on several factors, including the specific conveyor requirements, load capacity, speed, and the type of material being transported.
Chain Drive System: Conveyor sprockets are widely used with chain drive systems in heavy-duty applications and when the material being conveyed is bulky or abrasive. The sprockets have specially designed teeth that mesh with the chain links, providing a positive drive system that ensures reliable and efficient material movement. Chain drive systems are known for their high load-carrying capacity and are often used in industries such as mining, construction, and manufacturing.
Belt Drive System: Conveyor sprockets can also be used with belt drive systems, where they act as the driving mechanism for the conveyor belt. In this setup, the sprockets have grooves or teeth that match the profile of the conveyor belt, allowing for smooth and continuous movement. Belt drive systems are commonly used for conveying lighter materials over longer distances and are found in industries such as food processing, packaging, and logistics.
Hybrid Drive Systems: Some conveyor systems may utilize a combination of chain and belt drive systems with conveyor sprockets to achieve specific performance requirements. For instance, a conveyor might use a chain drive system at the beginning of the process to handle heavy loads and then transition to a belt drive system for smoother movement at later stages.
When considering whether to use a chain or belt drive system with conveyor sprockets, it’s essential to assess the application’s needs, including the load capacity, speed, environmental conditions, maintenance requirements, and overall system efficiency. Additionally, selecting the appropriate chain or belt material, as well as the right sprocket size and configuration, is crucial for achieving optimal conveyor performance and longevity.
What are the Temperature Limits for the Operation of Conveyor Sprockets?
The temperature limits for the operation of conveyor sprockets depend on the materials used in their construction and any additional coatings or treatments applied to enhance their performance.
Conveyor sprockets made from common materials like steel or cast iron typically have temperature limits ranging from -20°C to 150°C (-4°F to 302°F). However, for more specialized applications, sprockets made from high-temperature-resistant materials like stainless steel or heat-treated alloys can operate at much higher temperature ranges, typically up to 400°C (752°F) or more.
It is crucial to consider the following factors when determining the appropriate temperature limits for conveyor sprockets:
- Material Composition: Choose sprocket materials that can withstand the intended operating temperature range. Stainless steel, heat-treated steel, or specialty alloys are suitable choices for high-temperature applications.
- Coatings and Treatments: Certain coatings or treatments can improve a sprocket’s temperature resistance. For instance, applying heat-resistant coatings or surface treatments can extend the temperature limits of standard sprockets.
- Lubrication: Ensure that proper lubrication is maintained, especially in high-temperature environments, as it can help reduce friction and prevent premature wear.
It is essential to refer to the manufacturer’s specifications and guidelines for the specific conveyor sprockets being used. This will provide precise information on their temperature limits and any restrictions based on the application and environmental conditions.
Exceeding the temperature limits of conveyor sprockets can lead to accelerated wear, reduced performance, and potential failure, which can disrupt conveyor system operation. Therefore, selecting sprockets that match the required temperature range and conducting regular inspections are vital to ensuring safe and efficient conveyor operation.
Types of Conveyor Sprockets Used in Various Conveyor Systems
Conveyor sprockets come in various types and configurations to suit different types of conveyor systems and applications. Some of the common types of conveyor sprockets include:
- Single Strand Sprockets: These sprockets are used in conveyor systems with a single strand of chain or belt. They have teeth on one side to engage with the chain or belt and transmit power for material movement.
- Double Strand Sprockets: Double strand sprockets are designed for conveyor systems with two parallel strands of chain or belts. They have teeth on both sides to engage with each strand and ensure synchronous movement of the conveyor.
- Multiplex Sprockets: Multiplex sprockets are used in conveyor systems with multiple strands of chain or belts running in parallel. They are designed to accommodate and engage with several strands at once for efficient power transmission.
- Tapered Bore Sprockets: These sprockets have a tapered bore that allows for easy installation and removal from the conveyor shaft. The taper helps create a tight fit, ensuring secure power transmission.
- Split Sprockets: Split sprockets consist of two halves that can be separated and installed around the conveyor shaft without the need to disassemble the entire conveyor system. This design facilitates quick and easy maintenance and replacement.
- Idler Sprockets: Idler sprockets do not transmit power; instead, they help guide and support the chain or belt in certain conveyor configurations. They are used to maintain proper tension and alignment in the conveyor system.
- Plastic Conveyor Sprockets: These sprockets are made from plastic materials, such as polyethylene or nylon. They are lightweight, corrosion-resistant, and ideal for applications where metal sprockets may not be suitable.
- Stainless Steel Conveyor Sprockets: Stainless steel sprockets offer excellent corrosion resistance and are well-suited for applications in wet or harsh environments.
- Flame or Induction-Hardened Sprockets: These sprockets undergo a heat treatment process to increase their surface hardness and wear resistance, making them suitable for high-wear applications.
The choice of conveyor sprocket type depends on factors such as the conveyor system design, load capacity, speed, environmental conditions, and the type of chain or belt used. Selecting the appropriate sprocket type is essential to ensure efficient and reliable operation of the conveyor system.
In summary, conveyor sprockets are available in various types to meet the diverse requirements of different conveyor systems and industries.
editor by Dream 2024-05-09
China Best Sales Chain Wheel and Chain Sprocket for Forged Conveyor Chain (3″4″6″)
Product Description
Plate wheel for conveyor chain
20x16mm
30×17.02mm
P50 R 25-28-31
P75 R 25-31
P100 R 25-31-40.
A, B, C Type Sprocket
C45 steel,stainless steel
Teeth Harden
Prebore
25B–360B
25A–360A
Simplex, Duplex, Triplex
1.Sprocket (Type A,B,C)
2.Welding Sprocket
3.Taper Bored Sprockets
4.Double Single Sprockets
5.Double Pitch Sprockets
6.Idler Sprocket
7.Roller Chain Sprocket. (Conveyor Chain)
8.Stainless Steel sprocket, Shaft Sprocket, Plastic Sprocket,
|
Material: |
Carbon steel: C45 1045,A3,40Cr, 20CrMnTi, 42CrMo etc Stainless Steel: SS304 SS316 etc Copper/Brass, Aluminium,Cast iron,Nylon/plastic, etc. |
| Production Processing | Forging, Cutting, Hobbing, lathe machining, grinding, broaching, thread rolling, final inspection |
| Heat treatment | Hardening and Tempering, High Frequency Quenching, Carburizing Quenching and so on. |
| Surface treatment | Galvanizing/Zinc Plating,Color Painting, Dacrotized, Black Anodic Treatment, Spray Printing, Mirror Finish, Burnishing, Sand-blasting and so on according to Customers’ demand. |
| Performance | High precision, high wear resistance, low noise, smooth and steady, high strength |
| Standard | Standard sprocket:DIN8187, DIN8188, ISO , ANSI , JIS,BS. Nonstandard sprockets as to customers’ Drawing or sample. |
| Model number | type A, type B, type C,simplex, duplex, triplex 35B10-80,40B9-90,50B9-90,60B9-90,80B9-90,100B9-90,120B9-80,140B10-60,160B10-60,06B10-125,08B9-125,10B9-125,12B9-125,16B9-125,20B9-114,24B9-90,28B9-76,32B9-76 |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Nonstandard |
|---|---|
| Application: | Motor, Motorcycle, Machinery, Agricultural Machinery, Industry |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Cut Gear |
| Toothed Portion Shape: | Bevel Wheel |
| Material: | Carbon Steel and Stainless Steel |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Troubleshooting Conveyor Sprocket Issues
Conveyor sprockets are critical components in a conveyor system, and issues with them can lead to disruptions in material handling processes. Here are some common problems that may arise with conveyor sprockets and how to troubleshoot them:
- Excessive Wear: If the sprocket teeth are showing signs of excessive wear, it may be due to a misalignment issue. Check for misalignment between the sprocket and the conveyor chain or belt. Correct any misalignment and ensure that the sprocket is properly aligned with the conveyor.
- Sprocket Teeth Damage: Damage to the sprocket teeth can be caused by foreign objects or debris caught between the chain links and sprocket teeth. Inspect the sprocket regularly for any debris buildup, and clean it if necessary. Additionally, consider implementing measures to prevent foreign objects from entering the conveyor system.
- Chain Jumping or Slippage: Chain jumping or slippage can be caused by insufficient tension in the conveyor chain. Check the tension of the chain and adjust it to the recommended specifications provided by the conveyor manufacturer. Also, examine the sprocket teeth for signs of wear or damage that may be contributing to the issue.
- Excessive Noise or Vibration: Excessive noise or vibration may indicate misalignment, worn sprocket teeth, or loose mounting. Inspect the sprocket and conveyor components for any signs of wear, misalignment, or damage. Tighten any loose mounting bolts and make necessary adjustments to reduce noise and vibration.
- Corrosion or Rust: In humid or corrosive environments, sprockets may be prone to rust and corrosion. Consider using sprockets made from corrosion-resistant materials, such as stainless steel or plastic, in such environments. Regularly inspect and maintain the sprockets to prevent corrosion buildup.
It’s essential to perform routine maintenance and inspections of conveyor sprockets to identify and address potential issues early on. By troubleshooting and resolving problems promptly, you can ensure the smooth and efficient operation of your conveyor system, leading to increased productivity and reduced downtime.
Can conveyor sprockets be used for vertical conveyor applications?
Yes, conveyor sprockets can be used in vertical conveyor applications. Vertical conveyors, also known as vertical lift conveyors or vertical reciprocating conveyors (VRCs), are designed to move materials or products between different levels in a facility.
In a vertical conveyor system, the conveyor belt or chain travels vertically along a track, carrying the load from one level to another. Conveyor sprockets play a crucial role in guiding and driving the conveyor chain or belt in this vertical movement.
When used in vertical conveyor systems, sprockets are mounted on the conveyor shaft and engage with the chain or belt. As the sprockets rotate, they pull the chain or belt along the vertical path, lifting the materials to the desired level.
It is essential to select the appropriate type of sprockets for vertical conveyor applications. The sprockets must be designed to handle the specific load, speed, and environmental conditions of the vertical conveyor system. Additionally, proper alignment and tensioning of the chain or belt are critical to ensure smooth and reliable operation in vertical conveyors.
In conclusion, conveyor sprockets can be effectively used in vertical conveyor applications, providing an efficient and reliable method for vertical material transportation within a facility.
Eco-Friendly Materials Used for Manufacturing Conveyor Sprockets
Yes, there are several eco-friendly materials used for manufacturing conveyor sprockets. As environmental concerns continue to grow, industries are increasingly focusing on sustainable and green manufacturing practices. Some of the eco-friendly materials used for conveyor sprockets include:
- 1. Recycled Steel: Steel is a common material for conveyor sprockets, and using recycled steel helps reduce the demand for virgin steel production and lowers the carbon footprint.
- 2. Cast Iron: Cast iron sprockets can also be considered eco-friendly as cast iron is a durable and long-lasting material that requires less frequent replacements, reducing waste generation.
- 3. Non-Toxic Coatings: Some manufacturers use non-toxic and environmentally friendly coatings on sprockets to protect them from corrosion without harming the environment.
- 4. Biodegradable Plastics: In certain applications, biodegradable plastics may be used as a material for sprockets, offering an eco-friendly alternative to conventional plastics.
- 5. Sustainable Manufacturing Processes: Apart from material choices, eco-friendly conveyor sprockets can be produced using sustainable manufacturing practices that aim to minimize energy consumption and waste generation.
When selecting conveyor sprockets, it’s essential to inquire about the materials used in their construction and opt for those that prioritize sustainability. Choosing eco-friendly materials not only reduces the environmental impact but also promotes a greener and more sustainable industry.
editor by Dream 2024-04-24
China best Chain and Sprockets Cycle Sprocket for Conveyor Systems Agricultural Machinery and Industrial Equipment
Product Description
Product Description
A taper bushing sprocket is a common sprocket that differs from a normal sprocket in its nested tapered bushing for easy installation and removal. It adopts a tapered bushing to keep the chain in a stable position, thereby improving the transmission efficiency and wear resistance of the sprocket.
Product Parameters
| product | high precision Taper Bushing Sprocket |
| bore | pilot bore ,taper bore , finished bore and special bore |
| material | stainless steal / steel / iron / brass / bronze / aluminum /as requirement |
| surface treatment | Oxide black, Galvanized, Nickel plated, Chrome plated, Sandblasting, Painted and so on |
| heat treatment | High frequency quenching and so on |
| processing | CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly |
| certificate | ISO 9001 , SGS |
| products available | gear , sprocket , timing pulley , v-belt pulley , coupling , shaft , expansion sleeve ,taper bushing |
| package | brown paper ,oiled paper , carton box ,wooden box ,as requirement |
| advantage | Quality first Service superior , Advanced equipment,Experienced workers,Perfect testing equipment |
| lead time | within 15 days samples. 30-45days offcial order |
workshop & equipment
Application Field
Our Advantages
1 . Prioritized Quality
2 .Integrity-based Management
3 .Service Orientation
4 .150+ advanced equipment
5 .10000+ square meter factory area
6 .200+ outstanding employees
7 .90% employees have more than 10 year- working experience in our factory
8 .36 technical staff
9 .certificate ISO 9001 , SGS
10 . Customization support
11 .After-sales support
Production process
shipping
sample orders delivery time:
10-15 working days as usual
15-20 working days in busy season
large order leading time :
30-40 working days as usual
FAQ
1. why should you buy products from us not from other suppliers?
We are a decade year-experience manufacturer on making the gear, specializing in manufacturing varieties of gears, such as helical gear ,bevel gear ,spur gear and grinding gear, gear shaft, timing pulley, rack, , timing pulley and other transmission parts .
2. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese
3. how can we guarantee quality?
1 .Always a pre-production sample before mass production;
2 .Always final Inspection before shipment;
3 .We have high-precision CNC gear grinding machine, high-speed CNC gear hobbing machine, CNC gear shaping machine, CNC lathe, CNC machining center, various grinding machines, universal gear measuring instrument, heat treatment and other advanced processing equipment.
4 . We have a group of experienced technical workers, more than 90% of the workers have more than 10 years of work experience in this factory, can accurately control the manufacturing of products and customer needs. We regularly train our employees to ensure that we can produce high-precision and high-quality products that are more in line with our customers’ needs.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Rolling Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Stainless Steel |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Safety Considerations when Working with Conveyor Sprockets
Working with conveyor sprockets involves potential hazards, and it’s crucial to implement proper safety measures to prevent accidents and ensure the well-being of workers. Here are some important safety considerations:
1. Lockout-Tagout (LOTO): Before performing any maintenance or repairs on conveyor systems, ensure proper LOTO procedures are followed. This prevents unexpected startup and movement of the conveyor, which can cause severe injuries.
2. Guarding: Install adequate guards around the conveyor sprockets to prevent accidental contact with moving parts. Guards should be securely in place and not interfere with the conveyor’s operation.
3. Personal Protective Equipment (PPE): Workers handling conveyor sprockets should wear appropriate PPE, including safety glasses, gloves, and steel-toed shoes, to protect against potential hazards.
4. Training: Provide comprehensive training to all personnel involved in operating, maintaining, or troubleshooting conveyor systems. Training should cover safe practices, emergency procedures, and proper use of tools and equipment.
5. Regular Inspections: Conduct routine inspections of conveyor sprockets and chains to identify any signs of wear, misalignment, or damage. Address any issues promptly to prevent safety hazards.
6. Lubrication: Apply lubricants as per the manufacturer’s recommendations to reduce friction and ensure smooth operation. However, ensure that lubricants are applied safely and do not create slippery surfaces.
7. Weight Capacity: Adhere to the weight capacity limits of conveyor systems to avoid overloading, which can lead to sprocket failure and pose safety risks.
8. Hazardous Environments: In hazardous environments, such as those with flammable materials or explosive atmospheres, use specialized conveyor components that comply with safety standards for such conditions.
9. Emergency Stop Buttons: Install easily accessible emergency stop buttons along the conveyor system’s length to immediately halt operation in case of emergencies.
10. Regular Maintenance: Follow a preventive maintenance schedule to keep conveyor sprockets in good condition and reduce the likelihood of sudden failures.
By prioritizing safety and implementing these considerations, you can minimize the risks associated with working with conveyor sprockets and ensure a safe working environment for all personnel.
What are the Temperature Limits for the Operation of Conveyor Sprockets?
The temperature limits for the operation of conveyor sprockets depend on the materials used in their construction and any additional coatings or treatments applied to enhance their performance.
Conveyor sprockets made from common materials like steel or cast iron typically have temperature limits ranging from -20°C to 150°C (-4°F to 302°F). However, for more specialized applications, sprockets made from high-temperature-resistant materials like stainless steel or heat-treated alloys can operate at much higher temperature ranges, typically up to 400°C (752°F) or more.
It is crucial to consider the following factors when determining the appropriate temperature limits for conveyor sprockets:
- Material Composition: Choose sprocket materials that can withstand the intended operating temperature range. Stainless steel, heat-treated steel, or specialty alloys are suitable choices for high-temperature applications.
- Coatings and Treatments: Certain coatings or treatments can improve a sprocket’s temperature resistance. For instance, applying heat-resistant coatings or surface treatments can extend the temperature limits of standard sprockets.
- Lubrication: Ensure that proper lubrication is maintained, especially in high-temperature environments, as it can help reduce friction and prevent premature wear.
It is essential to refer to the manufacturer’s specifications and guidelines for the specific conveyor sprockets being used. This will provide precise information on their temperature limits and any restrictions based on the application and environmental conditions.
Exceeding the temperature limits of conveyor sprockets can lead to accelerated wear, reduced performance, and potential failure, which can disrupt conveyor system operation. Therefore, selecting sprockets that match the required temperature range and conducting regular inspections are vital to ensuring safe and efficient conveyor operation.
Advantages of Using Conveyor Sprockets
Conveyor sprockets offer several advantages over other types of conveyor components, making them a popular choice for various material handling applications. Here are some of the key advantages:
- 1. Precise Motion Control: Conveyor sprockets, when used with chains or belts, provide precise motion control, ensuring smooth and accurate movement of materials along the conveyor system.
- 2. Low Friction: Sprockets are designed to reduce friction between the conveyor chain or belt and the sprocket teeth, resulting in less wear and tear and lower maintenance costs.
- 3. High Load Capacity: Conveyor sprockets are typically made from durable materials such as steel or cast iron, allowing them to handle heavy loads and withstand demanding conditions.
- 4. Versatility: Sprockets are available in various sizes and configurations, making them suitable for a wide range of conveyor system designs and applications.
- 5. Cost-Effective: As a fundamental component of conveyor systems, sprockets offer a cost-effective solution for material handling, ensuring efficient and reliable operation.
- 6. Minimal Downtime: Properly selected and maintained sprockets can extend the lifespan of conveyor chains and belts, leading to reduced downtime and increased productivity.
- 7. Easy Replacement: When replacement becomes necessary due to wear, damage, or changing requirements, conveyor sprockets can be easily replaced without significant modifications to the entire conveyor system.
Overall, conveyor sprockets play a critical role in the smooth and efficient operation of conveyor systems, providing reliable motion control, high load capacity, and cost-effectiveness, making them a preferred choice for material handling applications.
editor by CX 2024-04-12
China factory Bending Edge Belt and Sprocket with Chain for Grass Mop/Drag Mats Flat Wire Conveyor Belt
Product Description
Product Description
|
Specification : |
|
|
Material |
carbon steel, SUS |
|
Wire diameter |
1.5mm,1.8mm,2mm,2.5mm,etc. |
|
Rod diameter |
4 to 12 mm |
|
Spiral wire pitch |
65mm,67mm,70mm,etc. |
|
Chain pitch |
19.05mm 25.4mm 31.75mm 38.1mm 50.8mm 76.2mm or customized |
|
Width |
0.2m to 4m |
|
opening number |
3/5/7 opening |
Application :
* Durable,long service life
* Withstand high temperatures
* Good air permeability
* Good stability
* Simple structure and easy cleaning
|
stainless steel 304 conveyor mesh belt |
|
|
shaft |
|
|
gears |
|
|
stainless steel chain |
|
|
related parts can be supply |
|
|
we can do it as your request |
|
|
accept customization |
|
|
good quality and best competitive price |
Support according to the drawing customized.Inox stainless steel 304 metal flat flex conveyor wire mesh belt conveyor systems price for pizza oven chocolate enrober bakeryConveyor belt with Z type is also called chocolate conveyor belt or ladder belt.
Drawings
Detailed Photos
Food Grade 304 Stainless Steel Chain Link Spiral Wire Mesh Conveyor Belt.304 Stainless Steel Chain Link Mesh Conveyor Belt / Stainless Steel Spiral Wire Mesh Conveyor Belt / Food Grade Stainless Steel Wire Mesh Conveyor Belt.Description :304 Stainless Steel Chain Link Mesh Conveyor Belt is driven with a cross rod which connects the chain strands by either passing through or under the wire mesh fabric. The density of wire mesh fabric is choosen according to size of the product conveyed on the belt.
Applications
♦ Typical Applications ♦ Annealing furnaces ♦ Cleaning machines ♦ Conveyor machines ♦ Drying ovens ♦ Frosters ♦ Frying facilities ♦ Ovens ♦ Refrigeration facilities
Packaging & Shipping
Company Profile
The company pursues the purpose of customer first, quality first; Adhere to the people-oriented, truth-seeking and pragmatic principle. Actively promote advanced production and management mode. The company mainly produces all kinds of wire, screen, high number of screen products. The product quality is excellent, the specification is complete, the product mainly has: stainless steel wire mesh , copper wire mesh, welded wire mesh , hexagonal net, chain link fence, crimped wire mesh, etc. Our company can also according to your needs for you to process the products you need, so that you are satisfied. Silk is the heart of the 4 seas .
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Type: | Customized |
|---|---|
| Material: | Customized |
| Inside Material: | Customized |
| Samples: |
US$ 15/Meter
1 Meter(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Safety Considerations when Working with Conveyor Sprockets
Working with conveyor sprockets involves potential hazards, and it’s crucial to implement proper safety measures to prevent accidents and ensure the well-being of workers. Here are some important safety considerations:
1. Lockout-Tagout (LOTO): Before performing any maintenance or repairs on conveyor systems, ensure proper LOTO procedures are followed. This prevents unexpected startup and movement of the conveyor, which can cause severe injuries.
2. Guarding: Install adequate guards around the conveyor sprockets to prevent accidental contact with moving parts. Guards should be securely in place and not interfere with the conveyor’s operation.
3. Personal Protective Equipment (PPE): Workers handling conveyor sprockets should wear appropriate PPE, including safety glasses, gloves, and steel-toed shoes, to protect against potential hazards.
4. Training: Provide comprehensive training to all personnel involved in operating, maintaining, or troubleshooting conveyor systems. Training should cover safe practices, emergency procedures, and proper use of tools and equipment.
5. Regular Inspections: Conduct routine inspections of conveyor sprockets and chains to identify any signs of wear, misalignment, or damage. Address any issues promptly to prevent safety hazards.
6. Lubrication: Apply lubricants as per the manufacturer’s recommendations to reduce friction and ensure smooth operation. However, ensure that lubricants are applied safely and do not create slippery surfaces.
7. Weight Capacity: Adhere to the weight capacity limits of conveyor systems to avoid overloading, which can lead to sprocket failure and pose safety risks.
8. Hazardous Environments: In hazardous environments, such as those with flammable materials or explosive atmospheres, use specialized conveyor components that comply with safety standards for such conditions.
9. Emergency Stop Buttons: Install easily accessible emergency stop buttons along the conveyor system’s length to immediately halt operation in case of emergencies.
10. Regular Maintenance: Follow a preventive maintenance schedule to keep conveyor sprockets in good condition and reduce the likelihood of sudden failures.
By prioritizing safety and implementing these considerations, you can minimize the risks associated with working with conveyor sprockets and ensure a safe working environment for all personnel.
What are the Temperature Limits for the Operation of Conveyor Sprockets?
The temperature limits for the operation of conveyor sprockets depend on the materials used in their construction and any additional coatings or treatments applied to enhance their performance.
Conveyor sprockets made from common materials like steel or cast iron typically have temperature limits ranging from -20°C to 150°C (-4°F to 302°F). However, for more specialized applications, sprockets made from high-temperature-resistant materials like stainless steel or heat-treated alloys can operate at much higher temperature ranges, typically up to 400°C (752°F) or more.
It is crucial to consider the following factors when determining the appropriate temperature limits for conveyor sprockets:
- Material Composition: Choose sprocket materials that can withstand the intended operating temperature range. Stainless steel, heat-treated steel, or specialty alloys are suitable choices for high-temperature applications.
- Coatings and Treatments: Certain coatings or treatments can improve a sprocket’s temperature resistance. For instance, applying heat-resistant coatings or surface treatments can extend the temperature limits of standard sprockets.
- Lubrication: Ensure that proper lubrication is maintained, especially in high-temperature environments, as it can help reduce friction and prevent premature wear.
It is essential to refer to the manufacturer’s specifications and guidelines for the specific conveyor sprockets being used. This will provide precise information on their temperature limits and any restrictions based on the application and environmental conditions.
Exceeding the temperature limits of conveyor sprockets can lead to accelerated wear, reduced performance, and potential failure, which can disrupt conveyor system operation. Therefore, selecting sprockets that match the required temperature range and conducting regular inspections are vital to ensuring safe and efficient conveyor operation.
Common Applications of Conveyor Sprockets in Different Industries
Conveyor sprockets are widely used in various industries to facilitate the movement of conveyor belts or chains. Some of the common applications of conveyor sprockets include:
- 1. Material Handling: Conveyor systems with sprockets are extensively used in material handling industries such as manufacturing, logistics, warehouses, and distribution centers to transport goods and products efficiently.
- 2. Food and Beverage: The food and beverage industry utilizes conveyor sprockets to move food products along the production line, from processing to packaging, ensuring smooth and hygienic material flow.
- 3. Mining and Quarrying: Conveyor systems with sprockets are employed in mining and quarrying operations to transport raw materials, rocks, and minerals from one location to another for processing.
- 4. Agriculture: In the agricultural sector, conveyor sprockets are used to move crops, grains, and other agricultural products through processing and storage facilities.
- 5. Automotive: The automotive industry utilizes conveyor sprockets in assembly lines to move vehicle components and parts during the manufacturing process.
- 6. Packaging: Conveyor systems with sprockets are extensively used in packaging industries to transport and package products efficiently and in an automated manner.
- 7. Airport Baggage Handling: Conveyor sprockets play a vital role in airport baggage handling systems, ensuring passengers’ luggage is transported accurately and swiftly.
- 8. Recycling: Conveyor systems with sprockets are used in recycling plants to sort and transport recyclable materials for processing and reuse.
- 9. Pharmaceutical: The pharmaceutical industry utilizes conveyor sprockets to move medications and pharmaceutical products during the manufacturing and packaging process.
- 10. Textile: In the textile industry, conveyor systems with sprockets are used to transport fabrics and textiles during various stages of production.
These are just a few examples, and conveyor sprockets find applications in many other industries where material handling and efficient movement of products or materials are essential for the production process.
editor by CX 2024-04-09
China high quality Conveyor Chain and Sprocket Steel Sprockets
Product Description
Sprockets for Drop Forged Chains
| Chain Model |
Pitch (mm) |
Gear Number Z |
D2 (mm) |
D (mm) |
D3 (mm) |
D1 (mm) |
D4 (mm) |
A (mm) |
Number of Bolts |
Bolt Size |
B (mm) |
C (mm) |
| P100 | 100 | 6 | 197.8 | 70 | 105 | 143 | 135 | 83 | 6 | M12 | 16 | 36 |
| 100 | 7 | 228.2 | 70 | 108 | 146 | 173 | 83 | 6 | M12 | 16 | 36 | |
| 100 | 8 | 259.1 | 85 | 144 | 170 | 196 | 83 | 6 | M12 | 16 | 36 | |
| 100 | 9 | 290.4 | 105 | 174 | 200 | 232 | 83 | 6 | M12 | 16 | 36 | |
| 100 | 10 | 321.9 | 105 | 179 | 241.3 | 264 | 83 | 8 | M12 | 16 | 36 | |
| P142 | 142 | 6 | 284 | 85 | 136.5 | 168.3 | 190.5 | 112 | 6 | M12 | 16 | 46 |
| 142 | 7 | 327.3 | 105 | 162 | 200 | 234 | 112 | 6 | M16 | 16 | 46 | |
| 142 | 8 | 371.1 | 115 | 187.3 | 241.3 | 282 | 127 | 8 | M20 | 16 | 46 | |
| 142 | 9 | 415.2 | 150 | 240 | 285.8 | 330 | 127 | 8 | M20 | 16 | 46 | |
| 142 | 10 | 459.5 | 150 | 240 | 285.8 | 330 | 127 | 8 | M20 | 16 | 46 | |
| 142 | 11 | 504 | 170 | 310 | 368.3 | 419 | 150 | 8 | M20 | 16 | 46 | |
| 142 | 12 | 548.6 | 170 | 345 | 415 | 465 | 150 | 8 | M20 | 16 | 46 | |
| 142 | 13 | 593.4 | 170 | 380 | 470 | 521 | 150 | 8 | M20 | 16 | 46 | |
| 142 | 14 | 638.1 | 170 | 380 | 470 | 546 | 150 | 10 | M20 | 16 | 46 | |
| P142H | 142 | 7 | 327.3 | 105 | 162 | 200 | 234 | 127 | 6 | M16 | 18 | 69 |
| 142 | 8 | 371.1 | 115 | 187.3 | 241.3 | 282 | 150 | 8 | M20 | 18 | 69 | |
| 142 | 9 | 415.2 | 150 | 240 | 285.8 | 330 | 150 | 8 | M20 | 18 | 69 | |
| 142 | 10 | 459.5 | 150 | 240 | 285.8 | 330 | 150 | 8 | M20 | 18 | 69 | |
| 142 | 11 | 504 | 170 | 310 | 368.3 | 419 | 150 | 8 | M20 | 18 | 69 | |
| 142 | 12 | 548.6 | 170 | 345 | 415 | 465 | 150 | 8 | M20 | 18 | 69 | |
| 142 | 13 | 593.4 | 170 | 380 | 470 | 520 | 180 | 8 | M20 | 18 | 69 | |
| 142 | 14 | 638.1 | 170 | 380 | 470 | 546 | 180 | 10 | M20 | 18 | 69 |
Trailers for Drop Forged Chains
| Chain Model | Gear Number Z |
D1 (mm) |
D (mm) |
A (mm) |
C (mm) |
| P100 | 6 | 197.8 | 65 | 57 | 35 |
| 7 | 228.2 | 65 | 57 | 35 | |
| 8 | 259.1 | 65 | 57 | 35 | |
| 9 | 290.4 | 65 | 57 | 35 | |
| 10 | 321.9 | 65 | 57 | 35 | |
| P142 | 6 | 284 | 85 | 74 | 45 |
| 7 | 327.3 | 85 | 74 | 45 | |
| 8 | 371.1 | 85 | 77 | 45 | |
| 9 | 415.2 | 115 | 77 | 45 | |
| 10 | 459.5 | 115 | 77 | 45 | |
| 11 | 504 | 115 | 105 | 45 | |
| 12 | 548.6 | 115 | 105 | 45 | |
| 13 | 593.4 | 115 | 120 | 45 | |
| 14 | 638.1 | 115 | 120 | 45 | |
| P142H | 7 | 327.3 | 115 | 110 | 75 |
| 8 | 371.1 | 115 | 110 | 75 | |
| 9 | 415.2 | 115 | 110 | 75 | |
| 10 | 459.5 | 115 | 120 | 75 | |
| 11 | 504 | 140 | 120 | 75 | |
| 12 | 548.6 | 140 | 120 | 75 | |
| 13 | 593.4 | 140 | 120 | 75 | |
| 14 | 638.1 | 140 | 140 | 75 |
Note: Customized sizes and material are available CZPT request
Sprockets for Roller Conveyor Chains
| Model | Pitch(mm) | Gear Number Z |
d1 (mm) |
d (mm) |
D (mm) |
D1 (mm) |
A (mm) |
B (mm) |
| 66.675 | 66.675 | 6 | 22.23 | 133.41 | 40 | 75 | 80 | 22.8 |
| 66.675 | 7 | 22.23 | 153.74 | 40 | 75 | 80 | 22.8 | |
| 66.675 | 8 | 22.23 | 174.31 | 50 | 100 | 100 | 22.8 | |
| 66.675 | 9 | 22.23 | 195.04 | 50 | 100 | 100 | 22.8 | |
| 66.675 | 10 | 22.23 | 215.87 | 60 | 110 | 100 | 22.8 | |
| 66.675 | 11 | 22.23 | 236.78 | 60 | 110 | 100 | 22.8 | |
| 66.675 | 12 | 22.23 | 257.74 | 60 | 110 | 100 | 22.8 | |
| 100 | 100 | 8 | 36 | 261.44 | 60 | 110 | 100 | 33.2 |
| 100 | 9 | 36 | 292.52 | 70 | 120 | 100 | 33.2 | |
| 100 | 10 | 36 | 323.77 | 70 | 120 | 100 | 33.2 |
Tht
The full range of our conveyor products:
| Transport Package: | Pallet |
|---|---|
| Specification: | Drop Forged Chain Sprockets, Roller Chain Sprocket |
| Trademark: | Yutung |
| Origin: | China |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Customization and Modification of Conveyor Sprockets
Yes, conveyor sprockets can be customized or modified to suit specific conveyor applications. Conveyor systems often vary in design, size, and function, and custom sprockets can be engineered to meet these specific requirements. Here are some ways conveyor sprockets can be customized:
- Size and Pitch: Conveyor sprockets can be manufactured in various sizes and pitches to match the conveyor chain or belt dimensions.
- Number of Teeth: The number of teeth on the sprocket can be adjusted to achieve the desired gear ratio or speed.
- Material Selection: Depending on the application, conveyor sprockets can be made from different materials, such as steel, cast iron, or plastic, to optimize performance and durability.
- Coatings and Finishes: Special coatings or finishes can be applied to the sprocket surface to improve corrosion resistance or reduce friction.
- Keyways or Set Screws: Custom sprockets can be equipped with keyways or set screws to ensure a secure connection with the conveyor shaft.
- Hub Configuration: The hub design of the sprocket can be modified to accommodate specific mounting requirements.
- Special Features: Additional features, such as split sprockets for easy assembly or custom profiles for unique conveyor applications, can be incorporated.
Working with a reputable sprocket manufacturer or supplier is essential for customizing conveyor sprockets. They can provide engineering expertise and manufacturing capabilities to create sprockets that precisely fit the conveyor system’s needs. Customized conveyor sprockets can improve conveyor performance, reduce downtime, and enhance overall efficiency in material handling processes.
Can conveyor sprockets be used in mining and material handling conveyors?
Yes, conveyor sprockets are commonly used in mining and material handling conveyors due to their durability and reliability in handling heavy loads and harsh operating conditions.
In mining applications, conveyor systems are used to transport bulk materials such as coal, ore, and minerals. These materials are often abrasive and can cause significant wear on conveyor components. Conveyor sprockets, especially those made from robust materials like cast iron or steel, are well-suited for such demanding environments.
Material handling conveyors in industries like manufacturing, construction, and agriculture also benefit from using conveyor sprockets. These conveyors transport a wide range of products, including grains, construction materials, and automotive parts. Conveyor sprockets ensure smooth and efficient movement of materials, reducing the risk of jams and downtime.
It’s important to select the appropriate type of conveyor sprocket based on the specific requirements of the mining or material handling application. Factors such as load capacity, conveyor speed, and environmental conditions should be considered when choosing the right sprocket for optimal performance and longevity.
Choosing the Right Size and Pitch of Conveyor Sprockets
Choosing the right size and pitch of conveyor sprockets is essential to ensure optimal performance and efficiency in your conveyor system. Here are the steps to guide you through the process:
- Identify the Conveyor Chain or Belt Type: Determine whether your conveyor system uses a roller chain, flat-top chain, modular belt, or any other type of chain or belt. Different types of chains or belts have specific requirements for sprocket size and pitch.
- Check the Manufacturer’s Specifications: Refer to the conveyor chain or belt manufacturer’s documentation to find the recommended sprocket specifications. This information typically includes the sprocket’s number of teeth, pitch diameter, and bore size.
- Calculate the Required Pitch Diameter: The pitch diameter is crucial for maintaining proper chain engagement. It is calculated using the chain’s pitch and the number of teeth on the sprocket. Pitch diameter = (Chain Pitch * Number of Teeth) / π
- Consider the Speed Ratio: The speed ratio between the sprockets in the conveyor system affects the chain’s speed and tension. Ensure that the sprocket’s pitch diameter and the speed ratio are suitable for your application.
- Account for the Conveyor System’s Load: Consider the weight and load-carrying capacity of the materials being transported on the conveyor. A heavier load may require a larger, more robust sprocket.
- Check the Shaft Size: Ensure that the conveyor sprocket’s bore size matches the diameter of your conveyor system’s shaft. Proper shaft fitment is essential for stable and secure sprocket mounting.
- Consult with Experts: If you’re unsure about the appropriate sprocket size and pitch for your conveyor system, don’t hesitate to seek advice from conveyor system experts or the sprocket manufacturer.
Choosing the right size and pitch of conveyor sprockets will contribute to the smooth operation and longevity of your conveyor system, minimizing wear and tear and ensuring efficient material handling.
editor by CX 2023-11-29
China Professional Bending Edge Belt and Sprocket with Chain for Grass Mop/Drag Mats Flat Wire Conveyor Belt
Product Description
Product Description
|
Specification : |
|
|
Material |
carbon steel, SUS |
|
Wire diameter |
1.5mm,1.8mm,2mm,2.5mm,etc. |
|
Rod diameter |
4 to 12 mm |
|
Spiral wire pitch |
65mm,67mm,70mm,etc. |
|
Chain pitch |
19.05mm 25.4mm 31.75mm 38.1mm 50.8mm 76.2mm or customized |
|
Width |
0.2m to 4m |
|
opening number |
3/5/7 opening |
Application :
* Durable,long service life
* Withstand high temperatures
* Good air permeability
* Good stability
* Simple structure and easy cleaning
|
stainless steel 304 conveyor mesh belt |
|
|
shaft |
|
|
gears |
|
|
stainless steel chain |
|
|
related parts can be supply |
|
|
we can do it as your request |
|
|
accept customization |
|
|
good quality and best competitive price |
Support according to the drawing customized.Inox stainless steel 304 metal flat flex conveyor wire mesh belt conveyor systems price for pizza oven chocolate enrober bakeryConveyor belt with Z type is also called chocolate conveyor belt or ladder belt.
Drawings
Detailed Photos
Food Grade 304 Stainless Steel Chain Link Spiral Wire Mesh Conveyor Belt.304 Stainless Steel Chain Link Mesh Conveyor Belt / Stainless Steel Spiral Wire Mesh Conveyor Belt / Food Grade Stainless Steel Wire Mesh Conveyor Belt.Description :304 Stainless Steel Chain Link Mesh Conveyor Belt is driven with a cross rod which connects the chain strands by either passing through or under the wire mesh fabric. The density of wire mesh fabric is choosen according to size of the product conveyed on the belt.
Applications
♦ Typical Applications ♦ Annealing furnaces ♦ Cleaning machines ♦ Conveyor machines ♦ Drying ovens ♦ Frosters ♦ Frying facilities ♦ Ovens ♦ Refrigeration facilities
Packaging & Shipping
Company Profile
The company pursues the purpose of customer first, quality first; Adhere to the people-oriented, truth-seeking and pragmatic principle. Actively promote advanced production and management mode. The company mainly produces all kinds of wire, screen, high number of screen products. The product quality is excellent, the specification is complete, the product mainly has: stainless steel wire mesh , copper wire mesh, welded wire mesh , hexagonal net, chain link fence, crimped wire mesh, etc. Our company can also according to your needs for you to process the products you need, so that you are satisfied. Silk is the heart of the 4 seas .
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Type: | Customized |
|---|---|
| Material: | Customized |
| Inside Material: | Customized |
| Samples: |
US$ 15/Meter
1 Meter(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can I Use a Chain or Belt Drive System with Conveyor Sprockets?
Yes, conveyor sprockets are commonly used in conjunction with both chain and belt drive systems in various conveyor applications. The choice between using a chain or a belt drive system depends on several factors, including the specific conveyor requirements, load capacity, speed, and the type of material being transported.
Chain Drive System: Conveyor sprockets are widely used with chain drive systems in heavy-duty applications and when the material being conveyed is bulky or abrasive. The sprockets have specially designed teeth that mesh with the chain links, providing a positive drive system that ensures reliable and efficient material movement. Chain drive systems are known for their high load-carrying capacity and are often used in industries such as mining, construction, and manufacturing.
Belt Drive System: Conveyor sprockets can also be used with belt drive systems, where they act as the driving mechanism for the conveyor belt. In this setup, the sprockets have grooves or teeth that match the profile of the conveyor belt, allowing for smooth and continuous movement. Belt drive systems are commonly used for conveying lighter materials over longer distances and are found in industries such as food processing, packaging, and logistics.
Hybrid Drive Systems: Some conveyor systems may utilize a combination of chain and belt drive systems with conveyor sprockets to achieve specific performance requirements. For instance, a conveyor might use a chain drive system at the beginning of the process to handle heavy loads and then transition to a belt drive system for smoother movement at later stages.
When considering whether to use a chain or belt drive system with conveyor sprockets, it’s essential to assess the application’s needs, including the load capacity, speed, environmental conditions, maintenance requirements, and overall system efficiency. Additionally, selecting the appropriate chain or belt material, as well as the right sprocket size and configuration, is crucial for achieving optimal conveyor performance and longevity.
How do I extend the lifespan of conveyor sprockets and optimize conveyor efficiency?
Extending the lifespan of conveyor sprockets and optimizing conveyor efficiency is essential to ensure smooth and reliable operation of the conveyor system. Here are some best practices to achieve this:
- Regular Inspection: Conduct routine inspections of conveyor sprockets to identify signs of wear, damage, or misalignment. Early detection of issues allows for timely maintenance or replacement, preventing further damage and downtime.
- Proper Lubrication: Apply appropriate lubrication to the sprockets to reduce friction and wear. The type and frequency of lubrication depend on the sprocket material, conveyor speed, and environmental conditions.
- Keep the Conveyor Clean: Regularly clean the conveyor system, including the sprockets and chains, to remove debris, dust, and contaminants that can contribute to wear and reduce efficiency.
- Alignment and Tension: Ensure proper alignment and tension of the conveyor chain or belt to minimize stress on the sprockets. Misalignment and improper tension can lead to premature wear and failure.
- Use Quality Sprockets: Invest in high-quality conveyor sprockets made from durable materials that can withstand the specific application’s demands.
- Temperature Considerations: Be mindful of the operating temperature range of the sprockets. Extreme temperatures can affect the sprocket’s performance and lifespan.
- Maintenance Schedule: Implement a regular maintenance schedule that includes cleaning, lubrication, and inspection of conveyor sprockets and other components.
- Train Operators: Ensure that operators and maintenance personnel are trained in proper conveyor system operation and maintenance procedures.
- Address Issues Promptly: If any problems or abnormalities are detected during inspections, address them promptly to prevent further damage and costly repairs.
By following these best practices, you can extend the lifespan of conveyor sprockets, reduce downtime, and optimize the overall efficiency of your conveyor system.
Common Applications of Conveyor Sprockets in Different Industries
Conveyor sprockets are widely used in various industries to facilitate the movement of conveyor belts or chains. Some of the common applications of conveyor sprockets include:
- 1. Material Handling: Conveyor systems with sprockets are extensively used in material handling industries such as manufacturing, logistics, warehouses, and distribution centers to transport goods and products efficiently.
- 2. Food and Beverage: The food and beverage industry utilizes conveyor sprockets to move food products along the production line, from processing to packaging, ensuring smooth and hygienic material flow.
- 3. Mining and Quarrying: Conveyor systems with sprockets are employed in mining and quarrying operations to transport raw materials, rocks, and minerals from one location to another for processing.
- 4. Agriculture: In the agricultural sector, conveyor sprockets are used to move crops, grains, and other agricultural products through processing and storage facilities.
- 5. Automotive: The automotive industry utilizes conveyor sprockets in assembly lines to move vehicle components and parts during the manufacturing process.
- 6. Packaging: Conveyor systems with sprockets are extensively used in packaging industries to transport and package products efficiently and in an automated manner.
- 7. Airport Baggage Handling: Conveyor sprockets play a vital role in airport baggage handling systems, ensuring passengers’ luggage is transported accurately and swiftly.
- 8. Recycling: Conveyor systems with sprockets are used in recycling plants to sort and transport recyclable materials for processing and reuse.
- 9. Pharmaceutical: The pharmaceutical industry utilizes conveyor sprockets to move medications and pharmaceutical products during the manufacturing and packaging process.
- 10. Textile: In the textile industry, conveyor systems with sprockets are used to transport fabrics and textiles during various stages of production.
These are just a few examples, and conveyor sprockets find applications in many other industries where material handling and efficient movement of products or materials are essential for the production process.
editor by CX 2023-10-07
China factory Transmission Roller Chain and Chain Sprocket of Conveyor System
Product Description
Drive Chain
1. Used in industry production line
2. Type: X348 X458 XH 468H F100*16 F100*17 F100*24
3. Material: 45Mn2 40Cr 45# 42CrMo.
All kinds of forged chains are available, such as drop forged chains such as X348 chain, X458 chain, X678 chain, X698 chain (698 chain), P142 chain(scraper chain), detachable chain and so on.
Relevant trolley and wheels are also most competitive in world market.
There are extended pin chain, pusher, plate and so on to meet different customer’s request.
Customers’ samples or drawings are welcome.
Specifications
I-beam monorail systems components.
RIVET LESS CHAIN, POWER & FREE TROLLEY, BEARING, “H” ATTACHMENTS
Available products:
| Rivetless chain | x228,x348,x458,x678,x698,F100,F160 |
| Relevant products | trolleys,carriers,spare parts,Wheels |
| Material | 40Cr,20CrMnti |
Chain link feature and advantages
1. Friction press machine produced by forged process.
2. Continuous mesh belt CZPT heat treatment.
3. High quality alloy steel material.(40Cr,20CrMnTi)
4. High temperature resistance.
5. High tensile strength.
Chain link application
The chain link is used for chain conveyor, scraper conveyor and conveyor system and so on.
The user can select the appropriate type, material and specifications of chain link according to the different transport material and environment.
The overhead conveyor components including drop forged rivetless chain, drop forged overhead trolley, cater pillar drive chain, trolley attachment, side link pusher dog, rollers turn roller, enclosed track chain, free carrier trolley and so on.
| Material: | Alloy |
|---|---|
| Structure: | Roller Chain |
| Surface Treatment: | Polishing |
| Chain Size: | 1/2"*3/32" |
| Feature: | Heat Resistant |
| Matched with: | Sprocket |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Troubleshooting Conveyor Sprocket Issues
Conveyor sprockets are critical components in a conveyor system, and issues with them can lead to disruptions in material handling processes. Here are some common problems that may arise with conveyor sprockets and how to troubleshoot them:
- Excessive Wear: If the sprocket teeth are showing signs of excessive wear, it may be due to a misalignment issue. Check for misalignment between the sprocket and the conveyor chain or belt. Correct any misalignment and ensure that the sprocket is properly aligned with the conveyor.
- Sprocket Teeth Damage: Damage to the sprocket teeth can be caused by foreign objects or debris caught between the chain links and sprocket teeth. Inspect the sprocket regularly for any debris buildup, and clean it if necessary. Additionally, consider implementing measures to prevent foreign objects from entering the conveyor system.
- Chain Jumping or Slippage: Chain jumping or slippage can be caused by insufficient tension in the conveyor chain. Check the tension of the chain and adjust it to the recommended specifications provided by the conveyor manufacturer. Also, examine the sprocket teeth for signs of wear or damage that may be contributing to the issue.
- Excessive Noise or Vibration: Excessive noise or vibration may indicate misalignment, worn sprocket teeth, or loose mounting. Inspect the sprocket and conveyor components for any signs of wear, misalignment, or damage. Tighten any loose mounting bolts and make necessary adjustments to reduce noise and vibration.
- Corrosion or Rust: In humid or corrosive environments, sprockets may be prone to rust and corrosion. Consider using sprockets made from corrosion-resistant materials, such as stainless steel or plastic, in such environments. Regularly inspect and maintain the sprockets to prevent corrosion buildup.
It’s essential to perform routine maintenance and inspections of conveyor sprockets to identify and address potential issues early on. By troubleshooting and resolving problems promptly, you can ensure the smooth and efficient operation of your conveyor system, leading to increased productivity and reduced downtime.
Can conveyor sprockets be used in curved or inclined conveyor systems?
Yes, conveyor sprockets can be used in curved or inclined conveyor systems. In these types of conveyor setups, the sprockets play a crucial role in guiding and driving the conveyor chain or belt along the curved or inclined path.
Curved Conveyor Systems:
In curved conveyor systems, the conveyor belt or chain needs to change its direction smoothly to navigate the curved path. To achieve this, specialized sprockets with a specific curvature are used. These sprockets are designed to match the desired curve of the conveyor and ensure that the belt or chain follows the intended path without slipping or derailing.
Inclined Conveyor Systems:
In inclined conveyor systems, the conveyor is set at an angle to transport materials between different levels. The sprockets used in inclined conveyors must be designed to accommodate the increased load and maintain proper engagement with the chain or belt to prevent slippage.
Key Considerations:
When using conveyor sprockets in curved or inclined systems, the following considerations are essential:
- Proper Sprocket Design: Ensure that the sprockets are designed to match the curvature of the conveyor for curved systems or are appropriately sized and spaced for inclined systems.
- Chain or Belt Tension: Proper tensioning of the chain or belt is crucial to prevent slippage and maintain smooth operation in inclined conveyors.
- Lubrication: Adequate lubrication of the sprockets and chains or belts is essential to minimize friction and wear in curved or inclined systems.
- Material Selection: Choose sprockets made from durable and wear-resistant materials, especially when dealing with higher loads or challenging environments.
By using the right sprockets and ensuring proper maintenance, conveyor systems can operate smoothly and efficiently in curved or inclined configurations. Consulting with conveyor system experts and sprocket manufacturers can help in selecting the most suitable sprockets for specific curved or inclined conveyor applications.
Eco-Friendly Materials Used for Manufacturing Conveyor Sprockets
Yes, there are several eco-friendly materials used for manufacturing conveyor sprockets. As environmental concerns continue to grow, industries are increasingly focusing on sustainable and green manufacturing practices. Some of the eco-friendly materials used for conveyor sprockets include:
- 1. Recycled Steel: Steel is a common material for conveyor sprockets, and using recycled steel helps reduce the demand for virgin steel production and lowers the carbon footprint.
- 2. Cast Iron: Cast iron sprockets can also be considered eco-friendly as cast iron is a durable and long-lasting material that requires less frequent replacements, reducing waste generation.
- 3. Non-Toxic Coatings: Some manufacturers use non-toxic and environmentally friendly coatings on sprockets to protect them from corrosion without harming the environment.
- 4. Biodegradable Plastics: In certain applications, biodegradable plastics may be used as a material for sprockets, offering an eco-friendly alternative to conventional plastics.
- 5. Sustainable Manufacturing Processes: Apart from material choices, eco-friendly conveyor sprockets can be produced using sustainable manufacturing practices that aim to minimize energy consumption and waste generation.
When selecting conveyor sprockets, it’s essential to inquire about the materials used in their construction and opt for those that prioritize sustainability. Choosing eco-friendly materials not only reduces the environmental impact but also promotes a greener and more sustainable industry.
editor by CX 2023-09-29
China factory Chain and Sprockets Cycle Sprocket for Conveyor Systems Agricultural Machinery and Industrial Equipment
Product Description
Product Description
A taper bushing sprocket is a common sprocket that differs from a normal sprocket in its nested tapered bushing for easy installation and removal. It adopts a tapered bushing to keep the chain in a stable position, thereby improving the transmission efficiency and wear resistance of the sprocket.
Product Parameters
| product | high precision Taper Bushing Sprocket |
| bore | pilot bore ,taper bore , finished bore and special bore |
| material | stainless steal / steel / iron / brass / bronze / aluminum /as requirement |
| surface treatment | Oxide black, Galvanized, Nickel plated, Chrome plated, Sandblasting, Painted and so on |
| heat treatment | High frequency quenching and so on |
| processing | CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly |
| certificate | ISO 9001 , SGS |
| products available | gear , sprocket , timing pulley , v-belt pulley , coupling , shaft , expansion sleeve ,taper bushing |
| package | brown paper ,oiled paper , carton box ,wooden box ,as requirement |
| advantage | Quality first Service superior , Advanced equipment,Experienced workers,Perfect testing equipment |
| lead time | within 15 days samples. 30-45days offcial order |
workshop & equipment
Application Field
Our Advantages
1 . Prioritized Quality
2 .Integrity-based Management
3 .Service Orientation
4 .150+ advanced equipment
5 .10000+ square meter factory area
6 .200+ outstanding employees
7 .90% employees have more than 10 year- working experience in our factory
8 .36 technical staff
9 .certificate ISO 9001 , SGS
10 . Customization support
11 .After-sales support
Production process
shipping
sample orders delivery time:
10-15 working days as usual
15-20 working days in busy season
large order leading time :
30-40 working days as usual
FAQ
1. why should you buy products from us not from other suppliers?
We are a decade year-experience manufacturer on making the gear, specializing in manufacturing varieties of gears, such as helical gear ,bevel gear ,spur gear and grinding gear, gear shaft, timing pulley, rack, , timing pulley and other transmission parts .
2. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese
3. how can we guarantee quality?
1 .Always a pre-production sample before mass production;
2 .Always final Inspection before shipment;
3 .We have high-precision CNC gear grinding machine, high-speed CNC gear hobbing machine, CNC gear shaping machine, CNC lathe, CNC machining center, various grinding machines, universal gear measuring instrument, heat treatment and other advanced processing equipment.
4 . We have a group of experienced technical workers, more than 90% of the workers have more than 10 years of work experience in this factory, can accurately control the manufacturing of products and customer needs. We regularly train our employees to ensure that we can produce high-precision and high-quality products that are more in line with our customers’ needs.
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Rolling Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Stainless Steel |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Best Practices for Cleaning and Maintaining Conveyor Sprockets
Proper cleaning and maintenance of conveyor sprockets are essential to ensure smooth and efficient conveyor operation and to prolong the sprockets’ lifespan. Here are some best practices for cleaning and maintaining conveyor sprockets:
- Regular Inspection: Conduct regular visual inspections of the sprockets to check for signs of wear, damage, or debris buildup. Identifying potential issues early can help prevent more significant problems down the line.
- Keep Sprockets Clean: Remove any accumulated dirt, dust, or debris from the sprockets regularly. Use a brush or compressed air to dislodge and remove particles that may affect the sprockets’ performance.
- Use Suitable Cleaning Solutions: When cleaning conveyor sprockets, use a mild detergent or cleaning solution that is compatible with the sprocket material. Avoid using harsh chemicals that may cause corrosion or damage.
- Inspect Chain or Belt: While cleaning the sprockets, also inspect the conveyor chain or belt for signs of wear or stretching. Address any issues promptly, as a damaged chain or belt can put additional strain on the sprockets.
- Tension Adjustment: Ensure that the chain or belt tension is properly adjusted. A slack or overly tight chain can cause premature wear on the sprocket teeth.
- Lubrication: Apply a suitable lubricant to the sprocket teeth and the chain or belt. Lubrication reduces friction and wear between the moving parts, improving the overall efficiency and extending the sprockets’ life.
- Monitor Operating Conditions: Be aware of the conveyor’s operating conditions, such as temperature, humidity, and exposure to contaminants. Extreme conditions may require more frequent cleaning and maintenance.
- Replace Worn Sprockets: If a sprocket shows significant signs of wear, such as teeth being noticeably shorter or worn out, it’s essential to replace it promptly. Using worn sprockets can lead to chain slippage, poor conveyor performance, and potential damage to other components.
- Train Maintenance Staff: Train maintenance personnel on proper cleaning and maintenance procedures for conveyor sprockets. Regular maintenance checks should be part of the standard maintenance schedule.
By following these best practices, you can ensure that your conveyor sprockets remain in good condition, maximizing the conveyor system’s efficiency and minimizing the risk of unexpected breakdowns or downtime.
What are the Temperature Limits for the Operation of Conveyor Sprockets?
The temperature limits for the operation of conveyor sprockets depend on the materials used in their construction and any additional coatings or treatments applied to enhance their performance.
Conveyor sprockets made from common materials like steel or cast iron typically have temperature limits ranging from -20°C to 150°C (-4°F to 302°F). However, for more specialized applications, sprockets made from high-temperature-resistant materials like stainless steel or heat-treated alloys can operate at much higher temperature ranges, typically up to 400°C (752°F) or more.
It is crucial to consider the following factors when determining the appropriate temperature limits for conveyor sprockets:
- Material Composition: Choose sprocket materials that can withstand the intended operating temperature range. Stainless steel, heat-treated steel, or specialty alloys are suitable choices for high-temperature applications.
- Coatings and Treatments: Certain coatings or treatments can improve a sprocket’s temperature resistance. For instance, applying heat-resistant coatings or surface treatments can extend the temperature limits of standard sprockets.
- Lubrication: Ensure that proper lubrication is maintained, especially in high-temperature environments, as it can help reduce friction and prevent premature wear.
It is essential to refer to the manufacturer’s specifications and guidelines for the specific conveyor sprockets being used. This will provide precise information on their temperature limits and any restrictions based on the application and environmental conditions.
Exceeding the temperature limits of conveyor sprockets can lead to accelerated wear, reduced performance, and potential failure, which can disrupt conveyor system operation. Therefore, selecting sprockets that match the required temperature range and conducting regular inspections are vital to ensuring safe and efficient conveyor operation.
Common Applications of Conveyor Sprockets in Different Industries
Conveyor sprockets are widely used in various industries to facilitate the movement of conveyor belts or chains. Some of the common applications of conveyor sprockets include:
- 1. Material Handling: Conveyor systems with sprockets are extensively used in material handling industries such as manufacturing, logistics, warehouses, and distribution centers to transport goods and products efficiently.
- 2. Food and Beverage: The food and beverage industry utilizes conveyor sprockets to move food products along the production line, from processing to packaging, ensuring smooth and hygienic material flow.
- 3. Mining and Quarrying: Conveyor systems with sprockets are employed in mining and quarrying operations to transport raw materials, rocks, and minerals from one location to another for processing.
- 4. Agriculture: In the agricultural sector, conveyor sprockets are used to move crops, grains, and other agricultural products through processing and storage facilities.
- 5. Automotive: The automotive industry utilizes conveyor sprockets in assembly lines to move vehicle components and parts during the manufacturing process.
- 6. Packaging: Conveyor systems with sprockets are extensively used in packaging industries to transport and package products efficiently and in an automated manner.
- 7. Airport Baggage Handling: Conveyor sprockets play a vital role in airport baggage handling systems, ensuring passengers’ luggage is transported accurately and swiftly.
- 8. Recycling: Conveyor systems with sprockets are used in recycling plants to sort and transport recyclable materials for processing and reuse.
- 9. Pharmaceutical: The pharmaceutical industry utilizes conveyor sprockets to move medications and pharmaceutical products during the manufacturing and packaging process.
- 10. Textile: In the textile industry, conveyor systems with sprockets are used to transport fabrics and textiles during various stages of production.
These are just a few examples, and conveyor sprockets find applications in many other industries where material handling and efficient movement of products or materials are essential for the production process.
editor by CX 2023-09-27
China high quality Conveyor Chain and Sprocket Steel Sprockets
Product Description
Sprockets for Drop Forged Chains
| Chain Model |
Pitch (mm) |
Gear Number Z |
D2 (mm) |
D (mm) |
D3 (mm) |
D1 (mm) |
D4 (mm) |
A (mm) |
Number of Bolts |
Bolt Size |
B (mm) |
C (mm) |
| P100 | 100 | 6 | 197.8 | 70 | 105 | 143 | 135 | 83 | 6 | M12 | 16 | 36 |
| 100 | 7 | 228.2 | 70 | 108 | 146 | 173 | 83 | 6 | M12 | 16 | 36 | |
| 100 | 8 | 259.1 | 85 | 144 | 170 | 196 | 83 | 6 | M12 | 16 | 36 | |
| 100 | 9 | 290.4 | 105 | 174 | 200 | 232 | 83 | 6 | M12 | 16 | 36 | |
| 100 | 10 | 321.9 | 105 | 179 | 241.3 | 264 | 83 | 8 | M12 | 16 | 36 | |
| P142 | 142 | 6 | 284 | 85 | 136.5 | 168.3 | 190.5 | 112 | 6 | M12 | 16 | 46 |
| 142 | 7 | 327.3 | 105 | 162 | 200 | 234 | 112 | 6 | M16 | 16 | 46 | |
| 142 | 8 | 371.1 | 115 | 187.3 | 241.3 | 282 | 127 | 8 | M20 | 16 | 46 | |
| 142 | 9 | 415.2 | 150 | 240 | 285.8 | 330 | 127 | 8 | M20 | 16 | 46 | |
| 142 | 10 | 459.5 | 150 | 240 | 285.8 | 330 | 127 | 8 | M20 | 16 | 46 | |
| 142 | 11 | 504 | 170 | 310 | 368.3 | 419 | 150 | 8 | M20 | 16 | 46 | |
| 142 | 12 | 548.6 | 170 | 345 | 415 | 465 | 150 | 8 | M20 | 16 | 46 | |
| 142 | 13 | 593.4 | 170 | 380 | 470 | 521 | 150 | 8 | M20 | 16 | 46 | |
| 142 | 14 | 638.1 | 170 | 380 | 470 | 546 | 150 | 10 | M20 | 16 | 46 | |
| P142H | 142 | 7 | 327.3 | 105 | 162 | 200 | 234 | 127 | 6 | M16 | 18 | 69 |
| 142 | 8 | 371.1 | 115 | 187.3 | 241.3 | 282 | 150 | 8 | M20 | 18 | 69 | |
| 142 | 9 | 415.2 | 150 | 240 | 285.8 | 330 | 150 | 8 | M20 | 18 | 69 | |
| 142 | 10 | 459.5 | 150 | 240 | 285.8 | 330 | 150 | 8 | M20 | 18 | 69 | |
| 142 | 11 | 504 | 170 | 310 | 368.3 | 419 | 150 | 8 | M20 | 18 | 69 | |
| 142 | 12 | 548.6 | 170 | 345 | 415 | 465 | 150 | 8 | M20 | 18 | 69 | |
| 142 | 13 | 593.4 | 170 | 380 | 470 | 520 | 180 | 8 | M20 | 18 | 69 | |
| 142 | 14 | 638.1 | 170 | 380 | 470 | 546 | 180 | 10 | M20 | 18 | 69 |
Trailers for Drop Forged Chains
| Chain Model | Gear Number Z |
D1 (mm) |
D (mm) |
A (mm) |
C (mm) |
| P100 | 6 | 197.8 | 65 | 57 | 35 |
| 7 | 228.2 | 65 | 57 | 35 | |
| 8 | 259.1 | 65 | 57 | 35 | |
| 9 | 290.4 | 65 | 57 | 35 | |
| 10 | 321.9 | 65 | 57 | 35 | |
| P142 | 6 | 284 | 85 | 74 | 45 |
| 7 | 327.3 | 85 | 74 | 45 | |
| 8 | 371.1 | 85 | 77 | 45 | |
| 9 | 415.2 | 115 | 77 | 45 | |
| 10 | 459.5 | 115 | 77 | 45 | |
| 11 | 504 | 115 | 105 | 45 | |
| 12 | 548.6 | 115 | 105 | 45 | |
| 13 | 593.4 | 115 | 120 | 45 | |
| 14 | 638.1 | 115 | 120 | 45 | |
| P142H | 7 | 327.3 | 115 | 110 | 75 |
| 8 | 371.1 | 115 | 110 | 75 | |
| 9 | 415.2 | 115 | 110 | 75 | |
| 10 | 459.5 | 115 | 120 | 75 | |
| 11 | 504 | 140 | 120 | 75 | |
| 12 | 548.6 | 140 | 120 | 75 | |
| 13 | 593.4 | 140 | 120 | 75 | |
| 14 | 638.1 | 140 | 140 | 75 |
Note: Customized sizes and material are available CZPT request
Sprockets for Roller Conveyor Chains
| Model | Pitch(mm) | Gear Number Z |
d1 (mm) |
d (mm) |
D (mm) |
D1 (mm) |
A (mm) |
B (mm) |
| 66.675 | 66.675 | 6 | 22.23 | 133.41 | 40 | 75 | 80 | 22.8 |
| 66.675 | 7 | 22.23 | 153.74 | 40 | 75 | 80 | 22.8 | |
| 66.675 | 8 | 22.23 | 174.31 | 50 | 100 | 100 | 22.8 | |
| 66.675 | 9 | 22.23 | 195.04 | 50 | 100 | 100 | 22.8 | |
| 66.675 | 10 | 22.23 | 215.87 | 60 | 110 | 100 | 22.8 | |
| 66.675 | 11 | 22.23 | 236.78 | 60 | 110 | 100 | 22.8 | |
| 66.675 | 12 | 22.23 | 257.74 | 60 | 110 | 100 | 22.8 | |
| 100 | 100 | 8 | 36 | 261.44 | 60 | 110 | 100 | 33.2 |
| 100 | 9 | 36 | 292.52 | 70 | 120 | 100 | 33.2 | |
| 100 | 10 | 36 | 323.77 | 70 | 120 | 100 | 33.2 |
Tht
The full range of our conveyor products:
| Transport Package: | Pallet |
|---|---|
| Specification: | Drop Forged Chain Sprockets, Roller Chain Sprocket |
| Trademark: | Yutung |
| Origin: | China |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Customization and Modification of Conveyor Sprockets
Yes, conveyor sprockets can be customized or modified to suit specific conveyor applications. Conveyor systems often vary in design, size, and function, and custom sprockets can be engineered to meet these specific requirements. Here are some ways conveyor sprockets can be customized:
- Size and Pitch: Conveyor sprockets can be manufactured in various sizes and pitches to match the conveyor chain or belt dimensions.
- Number of Teeth: The number of teeth on the sprocket can be adjusted to achieve the desired gear ratio or speed.
- Material Selection: Depending on the application, conveyor sprockets can be made from different materials, such as steel, cast iron, or plastic, to optimize performance and durability.
- Coatings and Finishes: Special coatings or finishes can be applied to the sprocket surface to improve corrosion resistance or reduce friction.
- Keyways or Set Screws: Custom sprockets can be equipped with keyways or set screws to ensure a secure connection with the conveyor shaft.
- Hub Configuration: The hub design of the sprocket can be modified to accommodate specific mounting requirements.
- Special Features: Additional features, such as split sprockets for easy assembly or custom profiles for unique conveyor applications, can be incorporated.
Working with a reputable sprocket manufacturer or supplier is essential for customizing conveyor sprockets. They can provide engineering expertise and manufacturing capabilities to create sprockets that precisely fit the conveyor system’s needs. Customized conveyor sprockets can improve conveyor performance, reduce downtime, and enhance overall efficiency in material handling processes.
Can conveyor sprockets be used for vertical conveyor applications?
Yes, conveyor sprockets can be used in vertical conveyor applications. Vertical conveyors, also known as vertical lift conveyors or vertical reciprocating conveyors (VRCs), are designed to move materials or products between different levels in a facility.
In a vertical conveyor system, the conveyor belt or chain travels vertically along a track, carrying the load from one level to another. Conveyor sprockets play a crucial role in guiding and driving the conveyor chain or belt in this vertical movement.
When used in vertical conveyor systems, sprockets are mounted on the conveyor shaft and engage with the chain or belt. As the sprockets rotate, they pull the chain or belt along the vertical path, lifting the materials to the desired level.
It is essential to select the appropriate type of sprockets for vertical conveyor applications. The sprockets must be designed to handle the specific load, speed, and environmental conditions of the vertical conveyor system. Additionally, proper alignment and tensioning of the chain or belt are critical to ensure smooth and reliable operation in vertical conveyors.
In conclusion, conveyor sprockets can be effectively used in vertical conveyor applications, providing an efficient and reliable method for vertical material transportation within a facility.
Eco-Friendly Materials Used for Manufacturing Conveyor Sprockets
Yes, there are several eco-friendly materials used for manufacturing conveyor sprockets. As environmental concerns continue to grow, industries are increasingly focusing on sustainable and green manufacturing practices. Some of the eco-friendly materials used for conveyor sprockets include:
- 1. Recycled Steel: Steel is a common material for conveyor sprockets, and using recycled steel helps reduce the demand for virgin steel production and lowers the carbon footprint.
- 2. Cast Iron: Cast iron sprockets can also be considered eco-friendly as cast iron is a durable and long-lasting material that requires less frequent replacements, reducing waste generation.
- 3. Non-Toxic Coatings: Some manufacturers use non-toxic and environmentally friendly coatings on sprockets to protect them from corrosion without harming the environment.
- 4. Biodegradable Plastics: In certain applications, biodegradable plastics may be used as a material for sprockets, offering an eco-friendly alternative to conventional plastics.
- 5. Sustainable Manufacturing Processes: Apart from material choices, eco-friendly conveyor sprockets can be produced using sustainable manufacturing practices that aim to minimize energy consumption and waste generation.
When selecting conveyor sprockets, it’s essential to inquire about the materials used in their construction and opt for those that prioritize sustainability. Choosing eco-friendly materials not only reduces the environmental impact but also promotes a greener and more sustainable industry.
editor by CX 2023-09-04
China Standard Conveyor Chain Gear Chain Wheel Stainless Steel Roller Chain and Sprocket
Product Description
Conveyor Chain Gear Chain Wheel Stainless Steel Roller Chain and Sprocket
Product Description
Hyton provides one-stop solution service for your metallurgical equipment spare parts, currently we produce rolling mill rolls, guide, blades, gears, sprocket wheels, worm, worm gears, flange processing parts, welding processing parts and etc.Gear rack is a rotating machine part with cut teeth, or cogs, which mesh with another toothed part in order to transmit torque. It includes spur gear, helical gear, skew gear, bevel gear, spiral bevel gear and so on. It is widely used for all kinds of machinery equipment.
| Product Name | Gear Racks |
| Material | C45, 40Cr, 20CrMnTi, 42CrMo, Copper, Stainless steel |
| Tolerance | 0.001mm – 0.01mm – 0.1mm |
| Tooth Hardness | 50-60 HRC |
| Length | Customized |
| Processing | Forging, Machining, Hobbing, Milling, Shaving, Grinding, Heat treatment |
| Inspection | Material Report, Dimensions Checking Report, Hardness Report |
| Payment | L/C, Western Union, D/P, D/A, T/T, MoneyGram |
| Lead Time | 4 weeks |
Company Profile
HangZhou CZPT Heavy Industry Technology Development Co., Ltd. is a leading enterprise in the wear-resistant casting of large engineering machinery and the forging of large equipment parts located in the New Material Industrial Park, Xihu (West Lake) Dis. High-Tech Zone, HangZhou City, the company covers an area of 90 Square kilometer and currently has more than 300 employees. The company is equipped with lost molding production line and lost casting production line imported from FATA Company in Italy, Inductotherm Vacuum Degassing Furnace(USA), Foseco Casting Technology(U.K), SPECTRO Spectrometer (Germany), the currently most advanced ZZ418A vertical parting flaskless shoot squeeze molding machine Disa production line, horizontal molding line and self-control lost casting production line in China, the most advanced sand treatment system in China. With 3 gas trolley heat treatment CZPT and pusher-type CZPT full-automatic heat treatment production lines, the company can annually produce 30,000 tons of various wear-resisting castings and metallurgical equipment forging parts.
Manufacturing Technique
Packing and Shipping
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided. After goods well packaged, we need only 1 day ship goods to ZheJiang port, which means that most of the spare parts you bought from Hyton, it will get your port within 45 days all around the world if shipment by sea.
Our Advantages
1)Your inquiry related to our product & price will be rapidly.
2) Well trained & experienced staff are to answer all your inquiries in English of course.
3) Your business relationship with us will be confidential to any third party.
4) One stop purchase service: extensive rang of products for qualified offering.
5) We response to client’s inquiry within 12 hours.
FAQ
1.Q: What kind of products do you make?
A: We specialize in metallurgical equipment casting and forging parts, such as forging rolls, guide, blades, gears, sprocket wheels, worm, worm gears, flange processing parts, welding processing parts and etc.
2.Q: What kind of material do you offer?
A: High manganese steel, high chrome iron, alloy steel, low carbon steel, medium carbon steel, Stainless Steel and etc.
3.Q: What is your time of delivery?
A: Our lead time is generally 2-4 weeks for casting parts and shipping time is about 2-4 weeks.
4.Q: How to test your quality?
A: We will show you material inspection and measurement inspection after fininsh the goods, at the same time, we will give you the life time guarantee letter after shipping the goods. The best suggestion to all the customer who may interest our product-Test 2 set first, all the good business relationship all from test and trust.
| Application: | Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Cut Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Stainless Steel |
| Type: | Non-Circular Gear |
Customization and Modification of Conveyor Sprockets
Yes, conveyor sprockets can be customized or modified to suit specific conveyor applications. Conveyor systems often vary in design, size, and function, and custom sprockets can be engineered to meet these specific requirements. Here are some ways conveyor sprockets can be customized:
- Size and Pitch: Conveyor sprockets can be manufactured in various sizes and pitches to match the conveyor chain or belt dimensions.
- Number of Teeth: The number of teeth on the sprocket can be adjusted to achieve the desired gear ratio or speed.
- Material Selection: Depending on the application, conveyor sprockets can be made from different materials, such as steel, cast iron, or plastic, to optimize performance and durability.
- Coatings and Finishes: Special coatings or finishes can be applied to the sprocket surface to improve corrosion resistance or reduce friction.
- Keyways or Set Screws: Custom sprockets can be equipped with keyways or set screws to ensure a secure connection with the conveyor shaft.
- Hub Configuration: The hub design of the sprocket can be modified to accommodate specific mounting requirements.
- Special Features: Additional features, such as split sprockets for easy assembly or custom profiles for unique conveyor applications, can be incorporated.
Working with a reputable sprocket manufacturer or supplier is essential for customizing conveyor sprockets. They can provide engineering expertise and manufacturing capabilities to create sprockets that precisely fit the conveyor system’s needs. Customized conveyor sprockets can improve conveyor performance, reduce downtime, and enhance overall efficiency in material handling processes.
What are the Temperature Limits for the Operation of Conveyor Sprockets?
The temperature limits for the operation of conveyor sprockets depend on the materials used in their construction and any additional coatings or treatments applied to enhance their performance.
Conveyor sprockets made from common materials like steel or cast iron typically have temperature limits ranging from -20°C to 150°C (-4°F to 302°F). However, for more specialized applications, sprockets made from high-temperature-resistant materials like stainless steel or heat-treated alloys can operate at much higher temperature ranges, typically up to 400°C (752°F) or more.
It is crucial to consider the following factors when determining the appropriate temperature limits for conveyor sprockets:
- Material Composition: Choose sprocket materials that can withstand the intended operating temperature range. Stainless steel, heat-treated steel, or specialty alloys are suitable choices for high-temperature applications.
- Coatings and Treatments: Certain coatings or treatments can improve a sprocket’s temperature resistance. For instance, applying heat-resistant coatings or surface treatments can extend the temperature limits of standard sprockets.
- Lubrication: Ensure that proper lubrication is maintained, especially in high-temperature environments, as it can help reduce friction and prevent premature wear.
It is essential to refer to the manufacturer’s specifications and guidelines for the specific conveyor sprockets being used. This will provide precise information on their temperature limits and any restrictions based on the application and environmental conditions.
Exceeding the temperature limits of conveyor sprockets can lead to accelerated wear, reduced performance, and potential failure, which can disrupt conveyor system operation. Therefore, selecting sprockets that match the required temperature range and conducting regular inspections are vital to ensuring safe and efficient conveyor operation.
Working Principle of a Conveyor Sprocket Setup
A conveyor sprocket setup is a crucial component in conveyor systems, enabling the efficient movement of materials along the conveyor line. The working principle involves the interaction between the conveyor sprocket and the conveyor chain or belt.
When the conveyor system is in operation, the sprocket is mounted on a shaft, which is connected to a motor or another source of power. The sprocket’s teeth are precisely designed to match the pitch of the conveyor chain or belt. As the motor rotates the sprocket, the teeth engage with the links of the chain or the surface of the belt.
As the sprocket rotates, it imparts motion to the conveyor chain or belt, pulling the materials being transported along the conveyor path. The engagement between the sprocket and the chain or belt creates a positive drive system, where the sprocket’s teeth prevent any slippage or loss of power during material transfer.
The working principle of the conveyor sprocket setup ensures that the material moves smoothly and consistently, maintaining proper tension and alignment in the conveyor system. Depending on the sprocket’s configuration and the conveyor’s design, the setup may include multiple sprockets, idler sprockets for support, and other components to guide and stabilize the conveyor chain or belt.
In summary, the conveyor sprocket setup’s working principle involves the engagement between the sprocket’s teeth and the conveyor chain or belt, facilitating the smooth and reliable movement of materials along the conveyor line.
editor by CX 2023-08-21