Tag Archives: sprocket conveyor chain

China high quality Standard ASA Sprockets Spur Gear Taper Lock Sprocket Pilot Tsubaki Roller Chain Sprocket Kana Conveyor Chain Sprocket Forged Sprocket Casting

Product Description

Product Discription:
1. DIN8187 ISO/R 606 and DIN8188 ISO/R606-ANSI B29.1.
2. Simplex / Duplex / Triplex / Multiple.
3.45C steel, Tooth Hardness.
5. Surface: Shot Blasting Natural/Black/Blue/ Nickel plate/ Zinc plate.

Product Advantages:
1. Good quality, surface of sprockets is smooth, shiny and beautiful.
2. Competitive price.
3. Prompt Delivery.
4. Green Product.
5. International Approval

Product Attribute

Product name	Sprocket
Surface Treatment	Annealing, natural anodization, heat treatment, polishing, nickel plating, chrome plating, znic plating,Black surface painted etc.
Products Available	Transmission machinery such as mining machinery, agricultural machinery, engineering machinery, forestry machinery, petrochemical industry, automatic assembly lines, etc
material	carbon steel,stainless steel, alloy steel
Certificate	ISO,SGS,DIN,JIS
product type	European Standard American Standard
Port	Any sea port or airport in China
Brand	TV OEM
Payment	L/C, T/T, D/P, Western Union
Package	Chain, Plastic Bag, Color Box, Wooden Case. or OEM
European standard	03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1 08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3 28A-1-2-3 32A-1-2-3
European standard	03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3 28B-1-2-3 32B-1-2-3
American standard	25,35,41,40,50,60,80,100,120,140,160,180,200,240 35-2,40-2,50-2,60-2,80-2,100-2,120-2,140-2,160-2,200-2 35-3 ,40-3 ,50-3 ,60-3 ,80-3, 100-3,120-3
We also carry out OEM according to your requirements

Product Parameters

Recommended Collocation

The chain drive consists of 2 sprockets and an intermediate flexible piece – the chain, which is wound around the 2 wheels. The motion and power between 2 parallel shafts are transmitted by the meshing between the chain and the sprocket, which belongs to the forced transmission with meshing properties. Among them, the most widely used is the roller chain drive.

Our Advantages

Company advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.

Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.

With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.

Factory Display

WHY CHOOSE US

Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.

Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets

Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.

100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.

FAQ

Q1: What’s your average lead time?
A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate.

Q2: Is your price better than your competitors given the same quality?
A: Definitely YES. We provide the most competitive price in the power transmission industry. If price disparity exists, we’ll be more than happy to do a price match.
Q3: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.

Q4: Can we inspect the goods before shipment?
A: Yes. You or your representative or any third-party inspection party assigned is allowed access to our facility and do the inspection.

Q5: What kind of payment method is acceptable for your mill?
A: We’re flexible. We take T/T, L/C, or any other online payment methods so long as it’s applicable for you.

Q6: What if I have any other questions?
A: Whenever in doubt, you’re always encouraged to consult our sales associate any time – They will help you to your satisfaction.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard:	Standard
Application:	Machinery
Hardness:	Hardened Tooth Surface

Samples:	US$ 10/Piece 1 Piece(Min.Order) \| Order Sample

Customization:	Available \| Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

conveyor sprocket

Can I Use a Chain or Belt Drive System with Conveyor Sprockets?

Yes, conveyor sprockets are commonly used in conjunction with both chain and belt drive systems in various conveyor applications. The choice between using a chain or a belt drive system depends on several factors, including the specific conveyor requirements, load capacity, speed, and the type of material being transported.

Chain Drive System: Conveyor sprockets are widely used with chain drive systems in heavy-duty applications and when the material being conveyed is bulky or abrasive. The sprockets have specially designed teeth that mesh with the chain links, providing a positive drive system that ensures reliable and efficient material movement. Chain drive systems are known for their high load-carrying capacity and are often used in industries such as mining, construction, and manufacturing.

Belt Drive System: Conveyor sprockets can also be used with belt drive systems, where they act as the driving mechanism for the conveyor belt. In this setup, the sprockets have grooves or teeth that match the profile of the conveyor belt, allowing for smooth and continuous movement. Belt drive systems are commonly used for conveying lighter materials over longer distances and are found in industries such as food processing, packaging, and logistics.

Hybrid Drive Systems: Some conveyor systems may utilize a combination of chain and belt drive systems with conveyor sprockets to achieve specific performance requirements. For instance, a conveyor might use a chain drive system at the beginning of the process to handle heavy loads and then transition to a belt drive system for smoother movement at later stages.

When considering whether to use a chain or belt drive system with conveyor sprockets, it’s essential to assess the application’s needs, including the load capacity, speed, environmental conditions, maintenance requirements, and overall system efficiency. Additionally, selecting the appropriate chain or belt material, as well as the right sprocket size and configuration, is crucial for achieving optimal conveyor performance and longevity.

conveyor sprocket

How do I prevent chain slippage and skipping issues with conveyor sprockets?

Chain slippage and skipping issues with conveyor sprockets can lead to disruptions in the conveyor system’s operation and negatively impact productivity. To prevent these problems, consider the following measures:

Proper Chain Tension: Ensuring the chain is appropriately tensioned is crucial. Too much tension can cause excessive wear, while too little tension can lead to chain slippage. Regularly check and adjust the chain tension to the manufacturer’s recommended specifications.
Correct Sprocket Alignment: Misaligned sprockets can cause the chain to ride up on the teeth and result in skipping. Check and align the sprockets to be in the same plane and parallel to the conveyor frame.
Regular Maintenance: Implement a routine maintenance schedule to inspect and clean the sprockets and chains. Remove any debris or buildup that can cause chain slippage.
Proper Lubrication: Lubrication is essential to reduce friction between the chain and sprockets. Use the appropriate lubricant and apply it regularly to ensure smooth operation and minimize wear.
Quality Sprockets: Invest in high-quality conveyor sprockets made from durable materials. Inferior sprockets can wear out quickly, leading to chain slippage and other issues.
Chain Maintenance: Regularly inspect the chain for signs of wear, elongation, or damaged links. Replace any damaged or worn-out chain sections promptly.
Proper Loading: Avoid overloading the conveyor, as excessive loads can put additional strain on the chain and sprockets, leading to slippage.

By implementing these preventive measures and conducting regular maintenance, you can significantly reduce the risk of chain slippage and skipping issues with conveyor sprockets, ensuring smooth and reliable conveyor system operation.

conveyor sprocket

Types of Conveyor Sprockets Used in Various Conveyor Systems

Conveyor sprockets come in various types and configurations to suit different types of conveyor systems and applications. Some of the common types of conveyor sprockets include:

Single Strand Sprockets: These sprockets are used in conveyor systems with a single strand of chain or belt. They have teeth on one side to engage with the chain or belt and transmit power for material movement.
Double Strand Sprockets: Double strand sprockets are designed for conveyor systems with two parallel strands of chain or belts. They have teeth on both sides to engage with each strand and ensure synchronous movement of the conveyor.
Multiplex Sprockets: Multiplex sprockets are used in conveyor systems with multiple strands of chain or belts running in parallel. They are designed to accommodate and engage with several strands at once for efficient power transmission.
Tapered Bore Sprockets: These sprockets have a tapered bore that allows for easy installation and removal from the conveyor shaft. The taper helps create a tight fit, ensuring secure power transmission.
Split Sprockets: Split sprockets consist of two halves that can be separated and installed around the conveyor shaft without the need to disassemble the entire conveyor system. This design facilitates quick and easy maintenance and replacement.
Idler Sprockets: Idler sprockets do not transmit power; instead, they help guide and support the chain or belt in certain conveyor configurations. They are used to maintain proper tension and alignment in the conveyor system.
Plastic Conveyor Sprockets: These sprockets are made from plastic materials, such as polyethylene or nylon. They are lightweight, corrosion-resistant, and ideal for applications where metal sprockets may not be suitable.
Stainless Steel Conveyor Sprockets: Stainless steel sprockets offer excellent corrosion resistance and are well-suited for applications in wet or harsh environments.
Flame or Induction-Hardened Sprockets: These sprockets undergo a heat treatment process to increase their surface hardness and wear resistance, making them suitable for high-wear applications.

The choice of conveyor sprocket type depends on factors such as the conveyor system design, load capacity, speed, environmental conditions, and the type of chain or belt used. Selecting the appropriate sprocket type is essential to ensure efficient and reliable operation of the conveyor system.

In summary, conveyor sprockets are available in various types to meet the diverse requirements of different conveyor systems and industries.

China high quality Standard ASA Sprockets Spur Gear Taper Lock Sprocket Pilot Tsubaki Roller Chain Sprocket Kana Conveyor Chain Sprocket Forged Sprocket Casting
editor by Dream 2024-05-16

China factory Conveyor Chain and Sprocket Steel Sprockets

Product Description

Sprockets for Drop Forged Chains

Chain Model	Pitch (mm)	Gear Number Z	D2 (mm)	D (mm)	D3 (mm)	D1 (mm)	D4 (mm)	A (mm)	Number of Bolts	Bolt Size	B (mm)	C (mm)
P100	100	6	197.8	70	105	143	135	83	6	M12	16	36
	100	7	228.2	70	108	146	173	83	6	M12	16	36
	100	8	259.1	85	144	170	196	83	6	M12	16	36
	100	9	290.4	105	174	200	232	83	6	M12	16	36
	100	10	321.9	105	179	241.3	264	83	8	M12	16	36
P142	142	6	284	85	136.5	168.3	190.5	112	6	M12	16	46
	142	7	327.3	105	162	200	234	112	6	M16	16	46
	142	8	371.1	115	187.3	241.3	282	127	8	M20	16	46
	142	9	415.2	150	240	285.8	330	127	8	M20	16	46
	142	10	459.5	150	240	285.8	330	127	8	M20	16	46
	142	11	504	170	310	368.3	419	150	8	M20	16	46
	142	12	548.6	170	345	415	465	150	8	M20	16	46
	142	13	593.4	170	380	470	521	150	8	M20	16	46
	142	14	638.1	170	380	470	546	150	10	M20	16	46
P142H	142	7	327.3	105	162	200	234	127	6	M16	18	69
	142	8	371.1	115	187.3	241.3	282	150	8	M20	18	69
	142	9	415.2	150	240	285.8	330	150	8	M20	18	69
	142	10	459.5	150	240	285.8	330	150	8	M20	18	69
	142	11	504	170	310	368.3	419	150	8	M20	18	69
	142	12	548.6	170	345	415	465	150	8	M20	18	69
	142	13	593.4	170	380	470	520	180	8	M20	18	69
	142	14	638.1	170	380	470	546	180	10	M20	18	69

Trailers for Drop Forged Chains

Chain Model	Gear Number Z	D1 (mm)	D (mm)	A (mm)	C (mm)
P100	6	197.8	65	57	35
	7	228.2	65	57	35
	8	259.1	65	57	35
	9	290.4	65	57	35
	10	321.9	65	57	35
P142	6	284	85	74	45
	7	327.3	85	74	45
	8	371.1	85	77	45
	9	415.2	115	77	45
	10	459.5	115	77	45
	11	504	115	105	45
	12	548.6	115	105	45
	13	593.4	115	120	45
	14	638.1	115	120	45
P142H	7	327.3	115	110	75
	8	371.1	115	110	75
	9	415.2	115	110	75
	10	459.5	115	120	75
	11	504	140	120	75
	12	548.6	140	120	75
	13	593.4	140	120	75
	14	638.1	140	140	75

Note: Customized sizes and material are available CZPT request

Sprockets for Roller Conveyor Chains

Model	Pitch(mm)	Gear Number Z	d1 (mm)	d (mm)	D (mm)	D1 (mm)	A (mm)	B (mm)
66.675	66.675	6	22.23	133.41	40	75	80	22.8
	66.675	7	22.23	153.74	40	75	80	22.8
	66.675	8	22.23	174.31	50	100	100	22.8
	66.675	9	22.23	195.04	50	100	100	22.8
	66.675	10	22.23	215.87	60	110	100	22.8
	66.675	11	22.23	236.78	60	110	100	22.8
	66.675	12	22.23	257.74	60	110	100	22.8
100	100	8	36	261.44	60	110	100	33.2
	100	9	36	292.52	70	120	100	33.2
	100	10	36	323.77	70	120	100	33.2

Tht
The full range of our conveyor products:

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Transport Package:	Pallet
Specification:	Drop Forged Chain Sprockets, Roller Chain Sprocket
Trademark:	Yutung
Origin:	China

Samples:	US$ 10/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

conveyor sprocket

Can I Use a Chain or Belt Drive System with Conveyor Sprockets?

conveyor sprocket

What are the Temperature Limits for the Operation of Conveyor Sprockets?

The temperature limits for the operation of conveyor sprockets depend on the materials used in their construction and any additional coatings or treatments applied to enhance their performance.

Conveyor sprockets made from common materials like steel or cast iron typically have temperature limits ranging from -20°C to 150°C (-4°F to 302°F). However, for more specialized applications, sprockets made from high-temperature-resistant materials like stainless steel or heat-treated alloys can operate at much higher temperature ranges, typically up to 400°C (752°F) or more.

It is crucial to consider the following factors when determining the appropriate temperature limits for conveyor sprockets:

Material Composition: Choose sprocket materials that can withstand the intended operating temperature range. Stainless steel, heat-treated steel, or specialty alloys are suitable choices for high-temperature applications.
Coatings and Treatments: Certain coatings or treatments can improve a sprocket’s temperature resistance. For instance, applying heat-resistant coatings or surface treatments can extend the temperature limits of standard sprockets.
Lubrication: Ensure that proper lubrication is maintained, especially in high-temperature environments, as it can help reduce friction and prevent premature wear.

It is essential to refer to the manufacturer’s specifications and guidelines for the specific conveyor sprockets being used. This will provide precise information on their temperature limits and any restrictions based on the application and environmental conditions.

Exceeding the temperature limits of conveyor sprockets can lead to accelerated wear, reduced performance, and potential failure, which can disrupt conveyor system operation. Therefore, selecting sprockets that match the required temperature range and conducting regular inspections are vital to ensuring safe and efficient conveyor operation.

conveyor sprocket

Types of Conveyor Sprockets Used in Various Conveyor Systems

Conveyor sprockets come in various types and configurations to suit different types of conveyor systems and applications. Some of the common types of conveyor sprockets include:

Single Strand Sprockets: These sprockets are used in conveyor systems with a single strand of chain or belt. They have teeth on one side to engage with the chain or belt and transmit power for material movement.
Double Strand Sprockets: Double strand sprockets are designed for conveyor systems with two parallel strands of chain or belts. They have teeth on both sides to engage with each strand and ensure synchronous movement of the conveyor.
Multiplex Sprockets: Multiplex sprockets are used in conveyor systems with multiple strands of chain or belts running in parallel. They are designed to accommodate and engage with several strands at once for efficient power transmission.
Tapered Bore Sprockets: These sprockets have a tapered bore that allows for easy installation and removal from the conveyor shaft. The taper helps create a tight fit, ensuring secure power transmission.
Split Sprockets: Split sprockets consist of two halves that can be separated and installed around the conveyor shaft without the need to disassemble the entire conveyor system. This design facilitates quick and easy maintenance and replacement.
Idler Sprockets: Idler sprockets do not transmit power; instead, they help guide and support the chain or belt in certain conveyor configurations. They are used to maintain proper tension and alignment in the conveyor system.
Plastic Conveyor Sprockets: These sprockets are made from plastic materials, such as polyethylene or nylon. They are lightweight, corrosion-resistant, and ideal for applications where metal sprockets may not be suitable.
Stainless Steel Conveyor Sprockets: Stainless steel sprockets offer excellent corrosion resistance and are well-suited for applications in wet or harsh environments.
Flame or Induction-Hardened Sprockets: These sprockets undergo a heat treatment process to increase their surface hardness and wear resistance, making them suitable for high-wear applications.

In summary, conveyor sprockets are available in various types to meet the diverse requirements of different conveyor systems and industries.

China factory Conveyor Chain and Sprocket Steel Sprockets
editor by Dream 2024-05-09

China Hot selling Industrial Sprocket for Engineer Conveyor Chain for Transportation Accessories

Product Description

Ductile Iron CZPT Chain Forging Process Steel Chain sprockets
1) Standard stock and finished bore sprockets/plate wheels according to requirments
2) Taper bore sprockets
3) Sprockets with QD bushes
4) Idler sprockets
5) Double single sprockets and extended pitch sprockets
6) Sprockets and plate wheels for conveyor chains
7) Sprockets for table top sprockets
8) Stainless steel, carbon steel, cast iron sprockets
9) Sprockets for engineering chains
10) Sprockets with split taper bushes
11) Induction harden teeth for all sprockets on customers’ requests
12) Sprockets for motorcycles
13) OEM made according to customers’ designs

OEM and Customized Service:
1. Quality guarantee
Chemical checking
Dimension inspected
2. Quality document
Full Q. A document as per client request
3. Packing and Shipping
Standard export package(carton/wooden case/pallet)

Our Service:
1.Your inquiry related to our products or prices will be replied in 24 hours.
2.Individual formula according to customers’ special drawing requests.
3.Manufacturer with large capacity,ensures the fast production cycle after confirming the order.
4.Protection of sales area and private information for all of our customers.
.

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Condition:	New
Certification:	ISO9001
Standard:	DIN, ASTM, GB, JIS, ANSI
Customized:	Customized
Material:	Grey Iron
Application:	Metal Processing Machinery Parts, Metal Casting Machinery

Samples:	US$ 10/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

conveyor sprocket

Best Practices for Cleaning and Maintaining Conveyor Sprockets

Proper cleaning and maintenance of conveyor sprockets are essential to ensure smooth and efficient conveyor operation and to prolong the sprockets’ lifespan. Here are some best practices for cleaning and maintaining conveyor sprockets:

Regular Inspection: Conduct regular visual inspections of the sprockets to check for signs of wear, damage, or debris buildup. Identifying potential issues early can help prevent more significant problems down the line.
Keep Sprockets Clean: Remove any accumulated dirt, dust, or debris from the sprockets regularly. Use a brush or compressed air to dislodge and remove particles that may affect the sprockets’ performance.
Use Suitable Cleaning Solutions: When cleaning conveyor sprockets, use a mild detergent or cleaning solution that is compatible with the sprocket material. Avoid using harsh chemicals that may cause corrosion or damage.
Inspect Chain or Belt: While cleaning the sprockets, also inspect the conveyor chain or belt for signs of wear or stretching. Address any issues promptly, as a damaged chain or belt can put additional strain on the sprockets.
Tension Adjustment: Ensure that the chain or belt tension is properly adjusted. A slack or overly tight chain can cause premature wear on the sprocket teeth.
Lubrication: Apply a suitable lubricant to the sprocket teeth and the chain or belt. Lubrication reduces friction and wear between the moving parts, improving the overall efficiency and extending the sprockets’ life.
Monitor Operating Conditions: Be aware of the conveyor’s operating conditions, such as temperature, humidity, and exposure to contaminants. Extreme conditions may require more frequent cleaning and maintenance.
Replace Worn Sprockets: If a sprocket shows significant signs of wear, such as teeth being noticeably shorter or worn out, it’s essential to replace it promptly. Using worn sprockets can lead to chain slippage, poor conveyor performance, and potential damage to other components.
Train Maintenance Staff: Train maintenance personnel on proper cleaning and maintenance procedures for conveyor sprockets. Regular maintenance checks should be part of the standard maintenance schedule.

By following these best practices, you can ensure that your conveyor sprockets remain in good condition, maximizing the conveyor system’s efficiency and minimizing the risk of unexpected breakdowns or downtime.

conveyor sprocket

What are the Temperature Limits for the Operation of Conveyor Sprockets?

The temperature limits for the operation of conveyor sprockets depend on the materials used in their construction and any additional coatings or treatments applied to enhance their performance.

It is crucial to consider the following factors when determining the appropriate temperature limits for conveyor sprockets:

Material Composition: Choose sprocket materials that can withstand the intended operating temperature range. Stainless steel, heat-treated steel, or specialty alloys are suitable choices for high-temperature applications.
Coatings and Treatments: Certain coatings or treatments can improve a sprocket’s temperature resistance. For instance, applying heat-resistant coatings or surface treatments can extend the temperature limits of standard sprockets.
Lubrication: Ensure that proper lubrication is maintained, especially in high-temperature environments, as it can help reduce friction and prevent premature wear.

conveyor sprocket

Inspecting and Maintaining Conveyor Sprockets for Smooth Operation

To ensure smooth operation and prolong the lifespan of conveyor sprockets, regular inspections and maintenance are essential. The frequency of inspections and maintenance will depend on several factors, including the operating conditions, the type of conveyor system, and the workload. However, the following general guidelines can be followed:

Regular Visual Inspections: Perform visual inspections of the conveyor sprockets at least once a week. Check for signs of wear, damage, or debris accumulation that could affect the sprocket’s performance.
Lubrication: Lubricate the conveyor sprockets regularly, as recommended by the manufacturer. Proper lubrication reduces friction and wear, ensuring smooth operation.
Tension Adjustment: Check and adjust the tension of the conveyor chain or belt to the manufacturer’s specifications. Proper tension is crucial for efficient power transmission and to prevent excessive wear on the sprockets.
Cleanliness: Keep the conveyor system clean and free from debris that may interfere with the sprocket’s movement. Regularly clean the sprockets to prevent material buildup.
Inspect Teeth and Bore: Pay close attention to the teeth of the sprockets and the bore area. If the teeth are worn down, bent, or have significant damage, it’s time to replace the sprocket.
Check Alignment: Ensure that the conveyor sprockets are properly aligned with the chain or belt. Misalignment can cause premature wear and damage.
Inspect Chain or Belt: Along with the sprockets, inspect the conveyor chain or belt for signs of wear or damage. Replace any worn-out chains or belts to prevent additional stress on the sprockets.
Scheduled Maintenance: Establish a scheduled maintenance plan based on the conveyor system’s usage and workload. Regularly perform thorough inspections, cleaning, and lubrication as part of the maintenance routine.

By following these guidelines and implementing a proactive maintenance approach, you can ensure that the conveyor sprockets function smoothly, minimize downtime, and extend the overall lifespan of your conveyor system.

China Hot selling Industrial Sprocket for Engineer Conveyor Chain for Transportation Accessories
editor by Dream 2024-05-08

China supplier OEM Large Ore Mining Conveyor Spare Parts Big Forging Steel Duplex Chain Sprocket 40cr

Product Description

Internal Gear Processing
Internal Gear Ring drawing CHECK, Make Forging Mold, Forging Mold Quality Inspection Check, Machine Processing, Check Size\Hardness\Surface Finish and other technical parameters on drawing.
Inner Gear Package
Spray anti-rust oil on large internal girth Gear, Wrap waterproof cloth around , Prepare package by shaft shape & weight to choose steel frame, steel support or wooden box etc.
OEM Customized Large Inner Gear Ring
We supply OEM SERVICE, customized internal gear with big module, more than 1tons big weight, more than 3m length, 42CrMo/35CrMo or your specified required material gear.

Supply: Bevel/Helical/Spur/Internal Gear, Bevel/Spiral/Crown Pinion, Gear Segment/Helical Rack, Herringbone/Helical Gear Shaft/Eccentric Shaft/ Hollow Shaft/ Crank shaft/Camshaft, Abnormal Axle and other transmission parts for transmission device & equipment (large industrial reducer & driver),which mainly used on cement, mining, metallurgical industry, Seaport facilities etc.

Detailed Photos

Product Parameters

Module	m	Range: 5~70
Gear Teeth Number	z	OEM/Customized
Teeth Height	H	OEM/Customized
Teeth Thickness	S	OEM/Customized
Tooth pitch	P	OEM/Customized
Tooth addendum	Ha	OEM/Customized
Tooth dedendum	Hf	OEM/Customized
Working height	h’	OEM/Customized
Bottom clearance	C	OEM/Customized
Pressure Angle	α	OEM/Customized
Helix Angle,		OEM/Customized
Surface hardness	HRC	Range: HRC 50~HRC63(Quenching)
Hardness:	HB	Range: HB150~HB280; Hardening Tempering/ Hardened Tooth Surface
Surface finish		Range: Ra1.6~Ra3.2
Tooth surface roughness	Ra	Range: ≥0.4
Gear Accuracy Grade		Grade Range: 5-6-7-8-9 (ISO 1328)
Diameter	d	Range: >1m
Weight	Kg	Range: >100kg/ Single Piece
Toothed Portion Shape		internal, inner gear ring
Material		Casting 42CrMo/45# steel or Customized
Gear Teeth Milling		√
Gear Teeth Grinding		√
Heat Treatment		Quenching /Carburizing
Sand Blasting		Null
Testing		UT\MT
Trademark		TOTEM/OEM
Application		Gearbox, Reducer etc
Transport Package		Export package (steel frame, wooden box, etc.)
Origin		China
HS Code		8483409000

CZPT SERVICE

TOTEM Machinery all the time works to supply GEAR SHAFT, ECCENTRIC SHAFT, HERRINGBONE GEAR, BEVEL GEAR, INTERNAL GEAR and other parts for transmission device & equipment (large industrial reducer & driver). Which mainly use to industrial equipment on fields of port facilities, cement, mining, metallurgical industry etc.
TOTEM Machinery invests and becomes shareholders of several machine processing factories, forging factories, casting factories, relies on these strong reliable and high-quality suppliers’ network, to let customers worry-free purchase.

TOTEM Philosophy: Quality-No.1, Integrity- No.1, Service- No.1

24hrs Salesman on-line, guarantee quick and positive feedback. Experienced and Professional Forwarder Guarantee Log. transportation.

About CZPT

1. Workshop & Processing Strength

2. Testing Facilities

3. Customer Inspection & Shipping

Contact CZPT

ZheJiang CZPT Machinery Co.,Ltd

Facebook: ZheJiang Totem

FAQ

What’s CZPT product processing progress?
Drawing CHECK, Make Forging Mold, Forging Mold Quality Inspection Check, Machine Processing, Check Size\Hardness\Surface Finish and other technical parameters on drawing.

How about TOTEM’s export package?
Spray anti-rust oil on Herringbone Gear Shaft, Wrap waterproof cloth around Gear Shaft for reducer, Prepare package by shaft shape&weight to choose steel frame, steel support or wooden box etc.

Could I customize gear\gear shaft on TOTEM?
We supply customized Gear Shaft,Eccentric Shaft,Herringbone Gear,Internal Gear,Bevel Gear with big module, more than 1tons big weight, more than 3m length, forging or casting 42CrMo/35CrMo or your specified required material.

Why can I choose TOTEM?
CZPT has 24hrs Salesman on-line, guarantee quick and positive feedback.
TOTEM Machinery invests and becomes shareholders of several machine processing factories, forging factories, casting factories, relies on these strong reliable and high-quality supplier’s network, to let customers worry-free purchase.
Experienced and Professional Forwarder Guarantee Log. transportation.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Machinery, Agricultural Machinery, Reducer
Hardness:	Hardened Tooth Surface
Gear Position:	Internal Gear
Manufacturing Method:	Slotting Gear
Toothed Portion Shape:	Spur Gear
Material:	Cast Steel

Customization:	Available \| Customized Request

conveyor sprocket

Can Conveyor Sprockets be Used in Precision Motion Control and Automation Systems?

Yes, conveyor sprockets can be used in precision motion control and automation systems. While conveyor systems are commonly associated with bulk material handling and transportation, they also find applications in industries that require precise movement and positioning of components.

In precision motion control and automation systems, conveyor sprockets play a critical role in synchronizing the movement of conveyor belts or chains with other components. By selecting sprockets with accurate tooth profiles, pitch, and material properties, manufacturers can achieve precise and repeatable motion in their automation processes.

Key factors that make conveyor sprockets suitable for precision motion control and automation systems include:

1. Tooth Profile: Conveyor sprockets are available in various tooth profiles, such as involute, circular, and square. The choice of tooth profile depends on the specific motion requirements of the automation system.

2. Pitch: Conveyor sprockets are designed with specific pitch values that correspond to the pitch of the conveyor chain or belt. The pitch accuracy ensures that the components move smoothly and consistently, which is vital in precision applications.

3. Material: High-quality materials, such as stainless steel or engineered plastics, are used to manufacture conveyor sprockets for precision applications. These materials offer excellent wear resistance, low friction, and dimensional stability, ensuring minimal variation in motion over time.

4. Low Backlash: In precision motion control, minimizing backlash is crucial to avoid errors and achieve accurate positioning. Well-designed conveyor sprockets can contribute to low backlash and enhance system performance.

5. Customization: Manufacturers can customize conveyor sprockets to meet the specific requirements of their automation systems. This includes modifying tooth count, pitch diameter, and bore size to achieve the desired motion characteristics.

6. Lubrication: Proper lubrication of conveyor sprockets is essential to maintain smooth operation and reduce friction. Lubricants should be selected based on the application’s speed, temperature, and environmental conditions.

Overall, conveyor sprockets offer a reliable and effective solution for precision motion control and automation systems. When properly selected and maintained, they contribute to the seamless operation of the automation processes, ensuring accuracy, efficiency, and productivity.

conveyor sprocket

What are the load-carrying capacities of different conveyor sprocket configurations?

The load-carrying capacity of conveyor sprockets can vary depending on several factors, including the material of the sprocket, the number of teeth, and the design of the conveyor system. Generally, larger sprockets with more teeth can handle higher loads.

Conveyor sprockets are typically designed to conform to industry standards, such as those set by the American National Standards Institute (ANSI) or the International Organization for Standardization (ISO). These standards specify the dimensions and load ratings for different sprocket sizes and configurations.

For heavy-duty applications, conveyor sprockets made from robust materials like cast iron or steel are preferred. These materials offer high strength and durability, allowing them to carry substantial loads without deformation or failure.

The load-carrying capacity is usually indicated by the manufacturer and is based on the maximum allowable radial load and the maximum allowable tangential load. It’s essential to consult the manufacturer’s specifications and guidelines to ensure that the chosen conveyor sprocket is suitable for the intended load and application.

Additionally, factors like conveyor speed, operating temperature, and environmental conditions can also influence the load-carrying capacity of conveyor sprockets. Proper maintenance and lubrication of the sprockets are essential to ensure optimal performance and to prevent premature wear or failure due to excessive loads.

conveyor sprocket

Eco-Friendly Materials Used for Manufacturing Conveyor Sprockets

Yes, there are several eco-friendly materials used for manufacturing conveyor sprockets. As environmental concerns continue to grow, industries are increasingly focusing on sustainable and green manufacturing practices. Some of the eco-friendly materials used for conveyor sprockets include:

1. Recycled Steel: Steel is a common material for conveyor sprockets, and using recycled steel helps reduce the demand for virgin steel production and lowers the carbon footprint.
2. Cast Iron: Cast iron sprockets can also be considered eco-friendly as cast iron is a durable and long-lasting material that requires less frequent replacements, reducing waste generation.
3. Non-Toxic Coatings: Some manufacturers use non-toxic and environmentally friendly coatings on sprockets to protect them from corrosion without harming the environment.
4. Biodegradable Plastics: In certain applications, biodegradable plastics may be used as a material for sprockets, offering an eco-friendly alternative to conventional plastics.
5. Sustainable Manufacturing Processes: Apart from material choices, eco-friendly conveyor sprockets can be produced using sustainable manufacturing practices that aim to minimize energy consumption and waste generation.

When selecting conveyor sprockets, it’s essential to inquire about the materials used in their construction and opt for those that prioritize sustainability. Choosing eco-friendly materials not only reduces the environmental impact but also promotes a greener and more sustainable industry.

China supplier OEM Large Ore Mining Conveyor Spare Parts Big Forging Steel Duplex Chain Sprocket 40cr
editor by Dream 2024-05-03

China manufacturer Stainless Steel Wheel Chain Roller Drive Conveyor Sprocket for Mining Machinery

Product Description

Product Description

Item	Chain sprocket, Chain wheels, gears
Design	Can be at the customer’ request, tailor-made, at customer’s design,OEM
Application	Petrochemical industry, Mining, metallurgy, machine tools, hydra-power
Material	Casting or Forged Material 45#,SAE1045,SAE4140,SAE4150,SAE4160,20CrMnTi,42CrMo, 18CrNiMo7,42CrMo,40CrNiMoA,20CrNiMoA,stainless steel 410,stainless steel 304
Treatment	Forging, machining, gear hobbing
Surface treatment	Quenching, oxidizing black, galvanizing, sandblasting, oil immersion, grinding
Heat treatment	Tempering, high frequency quenching, carburizing quenching
Standard	ANSI, DIN, ISO
Size	From diameter 250mm to 1250mm
Minimum order	1 pc

Product Real Shot

Manufacturing Process

Raw material, issue material testing report100% Ultrasonic Test ASTMA388
Sawing into parts
CNC lather blank.
Hobbing
High Frequency and Hardness test
Key way, set the screw
Clean and Dimensional Checking
Package and Delivery.

Data Needed for Quotation
– Your own drawing
– Your requirement on material and necessary dimensional data
– Ask for recommend

Company Profile

ZheJiang CZPT Machinery Co., Ltd., established in the year of 2012, is a professional supplier of material handling equipment, OEM machinery parts, various forging parts and casting parts.

Ebon’s products scope: cranes, hoists, magnets, grabs, hooks, wheels, drums, axles, lifting beams,bearing box, bearings, couplings,flanges etc. They are applied in wide range of field: Machinery, Mining, Hydro power Transportation, Construction…..

CZPT has 5 reliable manufacturing factories to make sure stable supply and fast delivery for your business.

Our products are also exported to USA, Britain, Japan, South Korea, Russia, Indonesia, Thailand, India, Vietnam, Canada, Argentina, Paraguay etc more than 50 countries.

CZPT team is loyal and committed to your success, and firmly believes that our products and services will increase the value and effectiveness of your business with following characters:
-Professional sales team, market promotion team and logistics team with more then 10 years experience .
-Loyal and Responsible Characters
-Efficient Work, Fast Response
-Responsible Quality Control Team
-Video the manufacturing process, the testing, and packing before delivery
1.Q: How about your delivery time?
A: Generally, it will take 7-30 days after receiving your advance payment. The specific delivery time depends on the items, transportation ways and the quantity of your order.

2.Q: Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings.

3.Q: Do you test all your goods before delivery?
A: Yes, we have 100% Ultrasonic test, Magnetic test or Liquid Penetration test before delivery

4.Q: How do you make our business long-term and good relationship?
A: (1) We keep good quality and competitive price to ensure our customers benefit ;
(2) We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.

5.Q: I can’t see the goods or touch the goods, how can I deal with the risk involved?
A: Our quality management system conforms to the requirement of ISO 9001:2015 verified by DNV. We are absolutely worth your trust. We can accept trial order to enhance mutual trust.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard:	Standard
Application:	Motor, Machinery, Agricultural Machinery, Car
Hardness:	Hardened Tooth Surface
Manufacturing Method:	Forging Parts
Toothed Portion Shape:	Spur Gear
Material:	Casting or Forged Material

Customization:	Available \| Customized Request

conveyor sprocket

Customization and Modification of Conveyor Sprockets

Yes, conveyor sprockets can be customized or modified to suit specific conveyor applications. Conveyor systems often vary in design, size, and function, and custom sprockets can be engineered to meet these specific requirements. Here are some ways conveyor sprockets can be customized:

Size and Pitch: Conveyor sprockets can be manufactured in various sizes and pitches to match the conveyor chain or belt dimensions.
Number of Teeth: The number of teeth on the sprocket can be adjusted to achieve the desired gear ratio or speed.
Material Selection: Depending on the application, conveyor sprockets can be made from different materials, such as steel, cast iron, or plastic, to optimize performance and durability.
Coatings and Finishes: Special coatings or finishes can be applied to the sprocket surface to improve corrosion resistance or reduce friction.
Keyways or Set Screws: Custom sprockets can be equipped with keyways or set screws to ensure a secure connection with the conveyor shaft.
Hub Configuration: The hub design of the sprocket can be modified to accommodate specific mounting requirements.
Special Features: Additional features, such as split sprockets for easy assembly or custom profiles for unique conveyor applications, can be incorporated.

Working with a reputable sprocket manufacturer or supplier is essential for customizing conveyor sprockets. They can provide engineering expertise and manufacturing capabilities to create sprockets that precisely fit the conveyor system’s needs. Customized conveyor sprockets can improve conveyor performance, reduce downtime, and enhance overall efficiency in material handling processes.

conveyor sprocket

Can conveyor sprockets be used in mining and material handling conveyors?

Yes, conveyor sprockets are commonly used in mining and material handling conveyors due to their durability and reliability in handling heavy loads and harsh operating conditions.

In mining applications, conveyor systems are used to transport bulk materials such as coal, ore, and minerals. These materials are often abrasive and can cause significant wear on conveyor components. Conveyor sprockets, especially those made from robust materials like cast iron or steel, are well-suited for such demanding environments.

Material handling conveyors in industries like manufacturing, construction, and agriculture also benefit from using conveyor sprockets. These conveyors transport a wide range of products, including grains, construction materials, and automotive parts. Conveyor sprockets ensure smooth and efficient movement of materials, reducing the risk of jams and downtime.

It’s important to select the appropriate type of conveyor sprocket based on the specific requirements of the mining or material handling application. Factors such as load capacity, conveyor speed, and environmental conditions should be considered when choosing the right sprocket for optimal performance and longevity.

conveyor sprocket

Replacing Worn-out Conveyor Sprockets

If a conveyor sprocket is worn out or damaged, it is possible to replace it without replacing the entire conveyor chain. Conveyor sprockets can experience wear over time due to the friction and stress of continuous operation. Signs of a worn-out sprocket may include teeth that are significantly worn down, bent, or broken.

To replace a worn-out conveyor sprocket, follow these steps:

Identify the Sprocket Type: Before purchasing a replacement sprocket, identify the specific type and size of the existing sprocket. Note the number of teeth, bore size, and any specific design features.
Remove the Old Sprocket: Shut down the conveyor system and ensure that it is not in operation. Remove any guards or covers that may be obstructing the sprocket. Loosen and remove the set screws or bolts securing the sprocket to the conveyor shaft.
Inspect Other Components: While replacing the sprocket, take the opportunity to inspect other conveyor components, such as the chain or belt, for wear or damage. Replace any worn-out components as needed.
Install the New Sprocket: Position the new sprocket on the conveyor shaft, aligning it properly with the chain or belt. Secure the sprocket in place with the set screws or bolts, ensuring it is firmly attached to the shaft.
Check Alignment: Verify that the new sprocket is correctly aligned with the conveyor chain or belt. Proper alignment is crucial for smooth operation and to prevent premature wear on the new sprocket.
Lubrication: Apply the appropriate lubrication to the new sprocket as recommended by the manufacturer. Proper lubrication reduces friction and wear, extending the sprocket’s lifespan.
Test the Conveyor: Once the new sprocket is installed and all components are reassembled, test the conveyor system to ensure it operates smoothly and without any issues.

Replacing a worn-out conveyor sprocket promptly is essential to prevent further damage to the conveyor system and maintain efficient material handling. Regular inspection and maintenance of conveyor sprockets can help identify wear early on, allowing for timely replacements and preventing costly downtime.

China manufacturer Stainless Steel Wheel Chain Roller Drive Conveyor Sprocket for Mining Machinery
editor by Dream 2024-05-02

China wholesaler Roller Conveyor Chain Agriculture Chain Driven Sprocket

Product Description

ZheJiang CZPT Conveying Equipment Co.,Ltd

Product Description

Sprocket

1.Roller chain and welded steel cranked link chain sprocket

2.Forged chain sprocket

3.Forged chain tail drum

4.Round link chain sprocket

Type	Pitch P mm	number of teeth Z	Bush Diameter d1 mm	Bore Diameter D mm	width of keyway B mm	Teeth Width B_fmm	lug boss Diameter D1 mm	lug boss Width A mm
LN66.5X7XΦ50X14/Φ22.23-26.5	66.5	7	22.23	50	14	22.8	100	100
LN66.5X8XΦ50X14/Φ22.23-26.5	66.5	8	22.23	50	14	22.8	100	100
LN66.5X9XΦ50X14/Φ22.23-26.5	66.5	9	22.23	50	14	22.8	100	100
LN66.5X10XΦ60X18/Φ22.23-26.5	66.5	10	22.23	60	18	22.8	110	100
LN68X8XΦ50X14/Φ22.23-26.5	68	8	22.23	50	14	22.8	100	100
LN68X9XΦ50X14/Φ22.23-26.5	68	9	22.23	50	14	22.8	100	100
LN68X12XΦ50X14/Φ22.23-26.5	68	12	22.23	50	14	22.8	100	100
LN76.2X12XΦ70X20/Φ30-30	76.2	12	30	70	20	26	120	100
LN100X7XΦ60X18/Φ36-38	100	7	36	60	18	33.2	100	100
LN100X8XΦ60X18/Φ36-38	100	8	36	60	18	33.2	100	100
LN100X9XΦ70X20/Φ36-38	100	9	36	70	20	33.2	120	100
LN100X10XΦ70X20/Φ36-38	100	10	36	70	20	33.2	120	100
LN100X11XΦ70X20/Φ36-38	100	11	36	70	20	33.2	120	100
LN100X12XΦ80X20/Φ36-38	100	12	36	80	20	33.2	130	100
LN100X14XΦ80X22/Φ36-38	100	14	36	80	22	33.2	130	100
LN100X15XΦ80X22/Φ36-38	100	15	36	80	22	33.2	130	100
LN125X8XΦ70X20/Φ25-32	125	8	25	70	20	27.8	120	100
LN125X10XΦ100X28/Φ40-50	125	10	40	100	28	44	160	130
LN160X6XΦ70X20/Φ36-36	160	6	36	70	20	31.4	120	100
LN200X8XΦ100X28/Φ40-42	200	8	40	100	28	36.8	160	130
LN200X7BXΦ75X22/Φ50-28	200	7	50	75	22	26	120	60

NOTE: As the Sprocket for drag conveyor is a customized product, the price is different due to the diameter, thickness and other factors. For details, please consult the sales.

WHY CHOOSE US?
√ carbon steel material, adopting advanced technology to eliminate potential damage.

√ Better wear-resistance, higher intensity.
√ We can customized for you according to your needs and requirements.

Company Profile

ZheJiang CZPT CONVEYING EQUIPMENT CO. LTD., Established in 2011, specializing in bucket elevator, conveyor parts manufacturing, in recent years, more than 10 research and development of food conveying accessories obtained national invention and edible new patents.
Our factory is located in Daoshu Industrial Park, HangZhou City, ZheJiang Province, which is 1 of the most developed industrial areas in China. The company covers 28,000 square CZPT with the floor area of 8,000 square meters.
Our main products include elevator bucket, drag conveyor flight, UHMW-PE sheet, PVC elevator belts, elevator bolts, belt fastener, conveyor chains and more than 4 hundred types components which are widely used in bulk material handling and storage industry.
CZPT currently has more than 10 units of the whole series of 250-2500g injection molding machines, 1 production line of UHMW-PE sheet which is the higher pressure per unit in China, 1 special production line for PVC CZPT woven belt, 1 production line of elevator bolts and nut, 1 production line for conveyor chains. We annually produce 5 million plastic elevator buckets, 2 million steel buckets, 500 tons of UHMW-PE products, 0.8 million square CZPT of PVC CZPT woven elevator belt, 15 billion sets of elevator bolts, and 60,000 CZPT of conveyor chains.
Our company strictly in accordance with ISO9001 Quality Management System, and has obtained SGS certification. In order to raising working efficiency and reducing the cost of production, our company makes full use of computer network and ERP system to reform integration management in enterprise resource management, on the base of that, we have the ability to provide high quality products with competitive price and best service to customers.
CZPT believes the enterprise spirit of “integrity, pragmatic and innovative.” We will strive to become 1 of the best one-stop suppliers in the industry.

Packaging & Shipping

FAQ

Q: Are your manufacturer or trading company?
A: ZheJiang CZPT is a leading and professional manufacturer of grain conveying equipment accessories over 10 years in China.

Q: What is your payment term?
A: Our usual payment is 30%TT in advance ,70%TT before shipment (the bill of landing). For small quantity, we also accept other ways after discussion.

Q: Could i buy sample first or small order and is the sample fee refundable?
A: Of course. We accept sample and small order especially for new customs and of course the sample fee will be refundable when
order confirmed.

Q: When can delivery from ordering?
A: The delivery time depend on the quantity you ordered, generally about 15-45 days after deposit of payment.

Q: What is the quality of your products?
A: Quality is our corporate culture, we regard product quality as life of our company. We have achieved a lot of certifications to
meet customs requirements. As a factory, we can control all process of production 100% and every single product will be tested
qualified before shipping.

Q: How long is the warranty of your product?
A: Our warranty period is usually 1 year. But the warranty period can be extended after discussion and agreement.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard:	Standard
Application:	Machinery, Agricultural Machinery
Hardness:	Hardened Tooth Surface

Samples:	US$ 20/Piece 1 Piece(Min.Order) \| Order Sample

Customization:	Available \| Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

conveyor sprocket

Conveyor Sprockets in High-Load and High-Speed Conveyor Systems

Yes, conveyor sprockets can be used in high-load and high-speed conveyor systems. The design and construction of conveyor sprockets are critical factors in ensuring their performance under such demanding conditions.

High-Load Applications: Conveyor systems that handle heavy loads require sprockets made from durable materials with high load-carrying capacities. Steel and cast iron sprockets are commonly used in high-load applications due to their strength and resilience. For extreme loads, special alloy sprockets may be used to enhance load-carrying capabilities.

High-Speed Applications: In high-speed conveyor systems, sprocket rotational speed becomes a crucial consideration. The sprocket’s material, design, and balance are vital to prevent vibration, noise, and premature wear. Sprockets made from materials with excellent heat dissipation properties, such as steel or alloy, are preferred for high-speed applications.

Lubrication and Maintenance: Proper lubrication and regular maintenance are essential for conveyor sprockets in high-load and high-speed systems. Adequate lubrication reduces friction, wear, and heat generation, thereby extending the sprockets’ lifespan. Regular inspections help identify any signs of wear or damage, allowing for timely replacement and preventing costly breakdowns.

When using conveyor sprockets in high-load and high-speed systems, it’s crucial to consider factors such as the load requirements, rotational speed, material properties, and maintenance schedule to ensure reliable and efficient conveyor operation.

conveyor sprocket

Can Conveyor Sprockets be Used in Corrosive or Harsh Environments?

Yes, conveyor sprockets can be used in corrosive or harsh environments, but it is essential to select the appropriate materials and coatings to ensure their durability and performance.

Corrosive environments, such as those found in chemical processing plants, food processing facilities, or outdoor applications with exposure to moisture and chemicals, can lead to accelerated wear and deterioration of conveyor sprockets. To mitigate these effects, the following considerations are crucial:

Material Selection: Choose sprockets made from materials with excellent corrosion resistance, such as stainless steel or plastic. Stainless steel sprockets are especially suitable for highly corrosive environments due to their inherent resistance to rust and chemical attack.
Coatings: Apply protective coatings on sprockets to enhance their resistance to corrosion. Coatings like zinc plating, nickel plating, or epoxy coatings can provide an additional layer of protection against corrosive agents.
Sealing: Utilize sprockets with sealed bearings or use external seals to prevent contaminants and corrosive substances from entering the bearing and causing premature failure.
Maintenance: Implement a regular maintenance schedule that includes cleaning, inspection, and lubrication to identify and address any signs of corrosion or wear.

Despite taking these precautions, it’s essential to monitor the condition of conveyor sprockets regularly in harsh environments. If signs of corrosion or damage are detected, timely replacement or repairs should be performed to avoid conveyor system downtime and ensure continued safe and efficient operation.

Ultimately, selecting the right materials, coatings, and maintenance practices are key factors in ensuring conveyor sprockets’ reliable performance in corrosive or harsh environments.

conveyor sprocket

Common Applications of Conveyor Sprockets in Different Industries

Conveyor sprockets are widely used in various industries to facilitate the movement of conveyor belts or chains. Some of the common applications of conveyor sprockets include:

1. Material Handling: Conveyor systems with sprockets are extensively used in material handling industries such as manufacturing, logistics, warehouses, and distribution centers to transport goods and products efficiently.
2. Food and Beverage: The food and beverage industry utilizes conveyor sprockets to move food products along the production line, from processing to packaging, ensuring smooth and hygienic material flow.
3. Mining and Quarrying: Conveyor systems with sprockets are employed in mining and quarrying operations to transport raw materials, rocks, and minerals from one location to another for processing.
4. Agriculture: In the agricultural sector, conveyor sprockets are used to move crops, grains, and other agricultural products through processing and storage facilities.
5. Automotive: The automotive industry utilizes conveyor sprockets in assembly lines to move vehicle components and parts during the manufacturing process.
6. Packaging: Conveyor systems with sprockets are extensively used in packaging industries to transport and package products efficiently and in an automated manner.
7. Airport Baggage Handling: Conveyor sprockets play a vital role in airport baggage handling systems, ensuring passengers’ luggage is transported accurately and swiftly.
8. Recycling: Conveyor systems with sprockets are used in recycling plants to sort and transport recyclable materials for processing and reuse.
9. Pharmaceutical: The pharmaceutical industry utilizes conveyor sprockets to move medications and pharmaceutical products during the manufacturing and packaging process.
10. Textile: In the textile industry, conveyor systems with sprockets are used to transport fabrics and textiles during various stages of production.

These are just a few examples, and conveyor sprockets find applications in many other industries where material handling and efficient movement of products or materials are essential for the production process.

China wholesaler Roller Conveyor Chain Agriculture Chain Driven Sprocket
editor by Dream 2024-04-30

China Hot selling Customized Chain Sprocket for Various Conveyor Chains

Product Description

Product Description

Material:	45#Steel,20CrMnTi,40Cr,20CrNiMo,20MnCr5,GCR15SiMn,42CrMo,2Cr13stainless steel,Nylon,Bakelite,Copper,Aluminium.etc
Process:	The main process is Gear Hobbing, Gear Shaping and Gear Grinding, Selecting production process according to the different products.
Heat Treatmente:	Carburizing and quenching ,High-frequency quenching,Nitriding, Hardening and tempering, Selecting heat treatment according to the different materials.
Testing Equipment	Rockwell hardness tester 500RA, Double mesh instrument HD-200B & 3102, Gear measurement center instrument CNC3906T other High precision detection equipments
Certification	0.1-90 kg
Casting Size:	Max linear size: 1200 mm, Max diameter size: 600 mm
Machining tolerace:	GB/T19001-2016/ISO9001:2015
Machining surface roughness:	Ra0.8 ~ 6.3 um
Material standard:	GB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR
Usage:	Used in printing machine, cleaning machine, medical equipment, garden machine, construction machine, electric car, valve, forklift, transportation equipment and various gear reducers.etc
Quality control:	100% inspection before packing
Manufacture Standard	5-8 Grade ISO1328-1997.

Company Profile

SIMIS CASTING, established in year of 2004, is a professional foundry, including integrating development and production together, specialized in producing various kinds of investment casting parts, and CZPT parts and forging parts. These casting and forging parts are widely used in automobile industry, railway vehicle, construction machine, municipal works, pipeline, petrochemical industry, mine, electric utility industry and so on.

SIMIS has 6 affiliated casting workshop and 2 professional CNC machining workshops. There are 500 staffs and 40 engineers now in our company. Its annual production capacity for all types of casting parts is about 3000 tons. Holding over 100 sets of advanced casting parts, machining and test equipments.

It is also equipped with many advanced CNC machining center, CNC turning center, CNC milling machine and CNC lathes. It can do the heat-treatment, electricity polishing, mirror polishing and CNC machining at the request of clients.

Application Field

Testing Ability

Dimensional	Non-Destructive Tests(N.D.T.)	Chemical & Mechanical
Surface Roughness Test	Dye Penetrant	Chemical analysis
Microscopic Measurement	Radiography (RT)	Metallography
3D ScHangZhou	Magnetic Particle (MT)	Tensile Strength
CMM	Ultra-Sonic (UT)	Yield Strength
Impact Test	Hardness Test	Elongation Rate
		Shrinkage Rate

FAQ

Q1:Are you manufactory or trade company?

A1:We are an enterprise integrating manufacturer and trade for many years already in ZheJiang province, China. And we are AAA grade credit enterprise, and also we have cooperative plants to provide other services such as plating and coating .

Q2: How could I get a free quotation?

A2:Please send us your drawings by Alibaba or email. The file format is PDF / DWG / STP / STEP / IGS and etc. IF there are no drawings, we can make the drawings according to your samples!

Q3:How to control quality?

A3:First, all raw materials are inspected by the quality control department before they are put into storage. Second, during the casting process, 3 times of spectral analysis were performed at the front, middle and back respectively. Third, after the parts are cleaned, perform a first visual inspection to check whether the product has casting defects before sending it to the next process. Fourth, conduct a comprehensive QC inspection of each part before shipment, including chemical composition, mechanical properties and other specific tests. Transactions can be through Alibaba’s trade assurance.

Q4:Can we have our Logo or company name to be printed on your products or package?
A4:Sure. Your Logo could be printed on your products by Hot Stamping, Printing, Embossing, UV Coating, Silk-screen Printing or Sticker.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard:	Nonstandard
Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car, Rolling Sprocket
Hardness:	Hardened Tooth Surface

Samples:	US$ 5/Piece 1 Piece(Min.Order) \| Order Sample

Customization:	Available \| Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

conveyor sprocket

Can I Use a Chain or Belt Drive System with Conveyor Sprockets?

conveyor sprocket

Can conveyor sprockets be used in mining and material handling conveyors?

Yes, conveyor sprockets are commonly used in mining and material handling conveyors due to their durability and reliability in handling heavy loads and harsh operating conditions.

conveyor sprocket

Advantages of Using Conveyor Sprockets

Conveyor sprockets offer several advantages over other types of conveyor components, making them a popular choice for various material handling applications. Here are some of the key advantages:

1. Precise Motion Control: Conveyor sprockets, when used with chains or belts, provide precise motion control, ensuring smooth and accurate movement of materials along the conveyor system.
2. Low Friction: Sprockets are designed to reduce friction between the conveyor chain or belt and the sprocket teeth, resulting in less wear and tear and lower maintenance costs.
3. High Load Capacity: Conveyor sprockets are typically made from durable materials such as steel or cast iron, allowing them to handle heavy loads and withstand demanding conditions.
4. Versatility: Sprockets are available in various sizes and configurations, making them suitable for a wide range of conveyor system designs and applications.
5. Cost-Effective: As a fundamental component of conveyor systems, sprockets offer a cost-effective solution for material handling, ensuring efficient and reliable operation.
6. Minimal Downtime: Properly selected and maintained sprockets can extend the lifespan of conveyor chains and belts, leading to reduced downtime and increased productivity.
7. Easy Replacement: When replacement becomes necessary due to wear, damage, or changing requirements, conveyor sprockets can be easily replaced without significant modifications to the entire conveyor system.

Overall, conveyor sprockets play a critical role in the smooth and efficient operation of conveyor systems, providing reliable motion control, high load capacity, and cost-effectiveness, making them a preferred choice for material handling applications.

China Hot selling Customized Chain Sprocket for Various Conveyor Chains
editor by Dream 2024-04-27

China Custom Sprocket for Roller Conveyor Chain 06b 12t

Product Description

Yuchen power tramsmission offer all the sprocket
Product Description
1. American Standard, European Standard, Japanese Standard
2. Pilot bore, finished bore, taper bore and special bore available
3. Bright surface and high precision
4. Advanced heat treatment and surface treatment crafts
5. Better quality and competitive price.
6. Material C45(1045), low carbon steel, 40Cr, 20CrMnTi, stainless steel such as SS316L, SS316, SS304, SS420, copper etc. available
7. Standard sea worthy package to Europe and American
8. High speed digital gear hobbing machines to guarantee the teeths quality
9. Corrosion resistance treatment available
10. Control on tolerance and easy to install
11. Good material and good treatment to make sure long life span
12. OEM/ODM welcome
Product show

Manufacture process

Business type	Manufacturer & Exporter
Main export market	Europe, North and South America, Southeast Asia, Oceania, Middle East, Africa
Material	C45, low carbon steel, 40Cr, cast iron, stainless steel, copper etc
Manufacturing method	Forged and then machined, hobbed, if need can also weld
Heat treatment	High frequency quenching and so on
Surface treatment	Oxide black, Galvanized, Nickel plated, Chrome plated, Sandblasting, Painted and so on
Model	Type A & Type B, Single, Double, Triple – 35B10-80,40B9-90,50B9-90,60B9-90,80B9-90,100B9-90,120B9-80,140B10-60,160B10-60;06B10-125,08B9-125,10B9-125,12B9-125,16B9-125,20B9-114,24B9-90,28B9-76,32B9-76, and other sprocket to fit with conveyor chain, transmission chain
Packing	Plywood Case/Pallet

FAQ

Q: Are you trading company or manufacturer ?

A: We are factory.

Q: How long is your delivery time?

A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

Q: Do you provide samples ? is it free or extra ?

A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q: What is your terms of payment ?

A: Payment 30%TT in advance. 70% T/T before shippment

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Type:	Sprocket
Material:	Steel
Certification:	ISO9001：2001, CCC, SONCAP, UL, CE
Number of Row:	Double Row
Surface Treatment:	Zinc Plated, Chrom Plated, Sand Blasting, Dull Polish, Polishing, Gold Coated, Copper Coated
Transport Package:	Non-Fumigation

Samples:	US$ 2/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

conveyor sprocket

Best Practices for Cleaning and Maintaining Conveyor Sprockets

Regular Inspection: Conduct regular visual inspections of the sprockets to check for signs of wear, damage, or debris buildup. Identifying potential issues early can help prevent more significant problems down the line.
Keep Sprockets Clean: Remove any accumulated dirt, dust, or debris from the sprockets regularly. Use a brush or compressed air to dislodge and remove particles that may affect the sprockets’ performance.
Use Suitable Cleaning Solutions: When cleaning conveyor sprockets, use a mild detergent or cleaning solution that is compatible with the sprocket material. Avoid using harsh chemicals that may cause corrosion or damage.
Inspect Chain or Belt: While cleaning the sprockets, also inspect the conveyor chain or belt for signs of wear or stretching. Address any issues promptly, as a damaged chain or belt can put additional strain on the sprockets.
Tension Adjustment: Ensure that the chain or belt tension is properly adjusted. A slack or overly tight chain can cause premature wear on the sprocket teeth.
Lubrication: Apply a suitable lubricant to the sprocket teeth and the chain or belt. Lubrication reduces friction and wear between the moving parts, improving the overall efficiency and extending the sprockets’ life.
Monitor Operating Conditions: Be aware of the conveyor’s operating conditions, such as temperature, humidity, and exposure to contaminants. Extreme conditions may require more frequent cleaning and maintenance.
Replace Worn Sprockets: If a sprocket shows significant signs of wear, such as teeth being noticeably shorter or worn out, it’s essential to replace it promptly. Using worn sprockets can lead to chain slippage, poor conveyor performance, and potential damage to other components.
Train Maintenance Staff: Train maintenance personnel on proper cleaning and maintenance procedures for conveyor sprockets. Regular maintenance checks should be part of the standard maintenance schedule.

conveyor sprocket

How do I Calculate the Required Torque and Power for a Conveyor Sprocket Setup?

Calculating the required torque and power for a conveyor sprocket setup involves several factors related to the conveyor system’s design, load, and operating conditions. The torque and power requirements are essential to ensure that the conveyor system can efficiently handle the intended load and operate safely.

To calculate the required torque and power, follow these steps:

Identify the Parameters: Gather information about the conveyor system, including the sprocket diameter, the conveyor’s rotational speed, the mass of the conveyed material per unit length, the conveyor’s inclination angle (if applicable), and any other relevant dimensions or operating conditions.
Calculate the Belt or Chain Tension: Determine the tension in the conveyor belt or chain. The belt tension is crucial as it affects the torque required to rotate the sprockets.
Calculate the Torque: Use the formula: Torque (Nm) = Belt Tension (N) * Radius of Sprocket (m)
Account for Efficiency and Safety Factors: Consider efficiency and safety factors to ensure the conveyor can handle the maximum load without overloading the system.
Calculate the Power: Use the formula: Power (W) = Torque (Nm) * Angular Speed of Sprocket (rad/s)

It is essential to ensure that the calculated torque and power values are within the capability of the conveyor’s motor and drive system. Oversizing the motor and drive can lead to unnecessary energy consumption, while undersizing may result in conveyor performance issues or system failures.

Consulting with a qualified engineer or conveyor specialist is recommended to perform the calculations accurately and consider all relevant factors for the specific conveyor sprocket setup.

conveyor sprocket

Advantages of Using Conveyor Sprockets

Conveyor sprockets offer several advantages over other types of conveyor components, making them a popular choice for various material handling applications. Here are some of the key advantages:

1. Precise Motion Control: Conveyor sprockets, when used with chains or belts, provide precise motion control, ensuring smooth and accurate movement of materials along the conveyor system.
2. Low Friction: Sprockets are designed to reduce friction between the conveyor chain or belt and the sprocket teeth, resulting in less wear and tear and lower maintenance costs.
3. High Load Capacity: Conveyor sprockets are typically made from durable materials such as steel or cast iron, allowing them to handle heavy loads and withstand demanding conditions.
4. Versatility: Sprockets are available in various sizes and configurations, making them suitable for a wide range of conveyor system designs and applications.
5. Cost-Effective: As a fundamental component of conveyor systems, sprockets offer a cost-effective solution for material handling, ensuring efficient and reliable operation.
6. Minimal Downtime: Properly selected and maintained sprockets can extend the lifespan of conveyor chains and belts, leading to reduced downtime and increased productivity.
7. Easy Replacement: When replacement becomes necessary due to wear, damage, or changing requirements, conveyor sprockets can be easily replaced without significant modifications to the entire conveyor system.

China Custom Sprocket for Roller Conveyor Chain 06b 12t
editor by Dream 2024-04-26

China Good quality European Standard Industrial Double Row Wheel Sprocket Conveyor Chain Sprocket for Mechanical Transmission

Product Description

European Standard Industrial Double Row Wheel Sprocket Conveyor Chain Sprocket for Mechanical Transmission

Product Description

Features and Benefits

Manufactured according to ISO606 & ASME B29.100 standard
Available in plate, single hub, and double hub configurations
Made from high-grade steel and carbon steel
Optional taper bushes simplify installation and removal
Special products made from grey cast iron HT250 or cast iron 250
Surface treatment, including black oxide, available on request

Product Parameters

Detailed Photos

FAQ

Q: Do you provide samples?

A: Yes. A sample is available for testing.

Q: What’s your lead time?
A: Standard products need 5-30days, a bit longer for customized products.

Q: Do you provide technical support?
A: Yes. Our company has a design and development team, and we can provide technical support if you
need.

Q: How to ship to us?
A: It is available by air, sea, or train.

Q: How to pay the money?
A: T/T and L/C are preferred, with different currencies, including USD, EUR, RMB, etc.

Q: How can I know if the product is suitable for me?
A: >1^ST confirm drawing and specification >2^nd test sample >3^rd start mass production.

Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.

Q: How shall we contact you?
A: You can send an inquiry directly, and we will respond within 24 hours.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard:	Standard
Application:	Electric Cars, Motorcycle, Machinery, Agricultural Machinery
Hardness:	Hardened Tooth Surface

Samples:	US$ 50/Piece 1 Piece(Min.Order) \| Order Sample

Customization:	Available \| Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

conveyor sprocket

Customization and Modification of Conveyor Sprockets

Size and Pitch: Conveyor sprockets can be manufactured in various sizes and pitches to match the conveyor chain or belt dimensions.
Number of Teeth: The number of teeth on the sprocket can be adjusted to achieve the desired gear ratio or speed.
Material Selection: Depending on the application, conveyor sprockets can be made from different materials, such as steel, cast iron, or plastic, to optimize performance and durability.
Coatings and Finishes: Special coatings or finishes can be applied to the sprocket surface to improve corrosion resistance or reduce friction.
Keyways or Set Screws: Custom sprockets can be equipped with keyways or set screws to ensure a secure connection with the conveyor shaft.
Hub Configuration: The hub design of the sprocket can be modified to accommodate specific mounting requirements.
Special Features: Additional features, such as split sprockets for easy assembly or custom profiles for unique conveyor applications, can be incorporated.

conveyor sprocket

What are the Temperature Limits for the Operation of Conveyor Sprockets?

The temperature limits for the operation of conveyor sprockets depend on the materials used in their construction and any additional coatings or treatments applied to enhance their performance.

It is crucial to consider the following factors when determining the appropriate temperature limits for conveyor sprockets:

Material Composition: Choose sprocket materials that can withstand the intended operating temperature range. Stainless steel, heat-treated steel, or specialty alloys are suitable choices for high-temperature applications.
Coatings and Treatments: Certain coatings or treatments can improve a sprocket’s temperature resistance. For instance, applying heat-resistant coatings or surface treatments can extend the temperature limits of standard sprockets.
Lubrication: Ensure that proper lubrication is maintained, especially in high-temperature environments, as it can help reduce friction and prevent premature wear.

conveyor sprocket

Replacing Worn-out Conveyor Sprockets

To replace a worn-out conveyor sprocket, follow these steps:

Identify the Sprocket Type: Before purchasing a replacement sprocket, identify the specific type and size of the existing sprocket. Note the number of teeth, bore size, and any specific design features.
Remove the Old Sprocket: Shut down the conveyor system and ensure that it is not in operation. Remove any guards or covers that may be obstructing the sprocket. Loosen and remove the set screws or bolts securing the sprocket to the conveyor shaft.
Inspect Other Components: While replacing the sprocket, take the opportunity to inspect other conveyor components, such as the chain or belt, for wear or damage. Replace any worn-out components as needed.
Install the New Sprocket: Position the new sprocket on the conveyor shaft, aligning it properly with the chain or belt. Secure the sprocket in place with the set screws or bolts, ensuring it is firmly attached to the shaft.
Check Alignment: Verify that the new sprocket is correctly aligned with the conveyor chain or belt. Proper alignment is crucial for smooth operation and to prevent premature wear on the new sprocket.
Lubrication: Apply the appropriate lubrication to the new sprocket as recommended by the manufacturer. Proper lubrication reduces friction and wear, extending the sprocket’s lifespan.
Test the Conveyor: Once the new sprocket is installed and all components are reassembled, test the conveyor system to ensure it operates smoothly and without any issues.

China Good quality European Standard Industrial Double Row Wheel Sprocket Conveyor Chain Sprocket for Mechanical Transmission
editor by Dream 2024-04-25

China Best Sales Conveyor Chain Sprocket (DIN/ANSI/JIS Standard or made to drawing) Transmission Parts

Product Description

ZHangZhoug CZPT Machinery Co., Ltd
(DIN/ANSI/JIS Standard or made to drawing)

Product Description:

ZHangZhoug CZPT Machinery Co., Ltd. Is the vice chairman of chain Transmission Branch of China Machinery General parts Industry Association and a member of China chain Transmission Standardization Technical Committee.

Founded in 1954, mainly engaged in sprocket, gear, timing belt pulley, coupling production and sales, It is a large sprocket manufacturing enterprise in China, and it is also 1 of the largest standard sprocket manufacturers in the world at present. The product structure of the company has been developed from the single pattern of standard sprocket to non-standard transmission parts. Products are mainly sold in North America, South America, Europe, Africa and Japan, South Korea, the Middle East, Russia and Southeast Asia and other countries and regions, sales network all over the world.

The company has passed ISO 9002 quality assurance system certification for the first time in 1999, ISO9001: 2000 quality management system certification in 2003, ISO/TS16949 quality management system certification for the first time in 2009, ISO14001: 2004 environmental management system certification for the first time in 2571, ISO14001: 2015 environmental management system certification for 2017, and ISO9001: 2015 and IATF16949: 2016 quality management system certification for 2018. It lays a CZPT foundation for perfecting the internal management of the enterprise and opening up the external market.

The company adheres to the business philosophy of “Quality is life, technology is physique, delivery is moral, quantity is credit, service is kindred, cost is lifetime”, implementing “innovation-driven, twinning integration” upgrading strategy, promoting chain transmission products to excellence, and making every effort to create “harmonious cenfit, good quality cenfit, hundred years of cenfit”

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard:	Standard
Application:	Motor, Machinery, Agricultural Machinery, Car
Hardness:	Soft Tooth Surface
Manufacturing Method:	Rolling Gear
Toothed Portion Shape:	Spur Gear
Material:	C45

Customization:	Available \| Customized Request

conveyor sprocket

Troubleshooting Conveyor Sprocket Issues

Conveyor sprockets are critical components in a conveyor system, and issues with them can lead to disruptions in material handling processes. Here are some common problems that may arise with conveyor sprockets and how to troubleshoot them:

Excessive Wear: If the sprocket teeth are showing signs of excessive wear, it may be due to a misalignment issue. Check for misalignment between the sprocket and the conveyor chain or belt. Correct any misalignment and ensure that the sprocket is properly aligned with the conveyor.
Sprocket Teeth Damage: Damage to the sprocket teeth can be caused by foreign objects or debris caught between the chain links and sprocket teeth. Inspect the sprocket regularly for any debris buildup, and clean it if necessary. Additionally, consider implementing measures to prevent foreign objects from entering the conveyor system.
Chain Jumping or Slippage: Chain jumping or slippage can be caused by insufficient tension in the conveyor chain. Check the tension of the chain and adjust it to the recommended specifications provided by the conveyor manufacturer. Also, examine the sprocket teeth for signs of wear or damage that may be contributing to the issue.
Excessive Noise or Vibration: Excessive noise or vibration may indicate misalignment, worn sprocket teeth, or loose mounting. Inspect the sprocket and conveyor components for any signs of wear, misalignment, or damage. Tighten any loose mounting bolts and make necessary adjustments to reduce noise and vibration.
Corrosion or Rust: In humid or corrosive environments, sprockets may be prone to rust and corrosion. Consider using sprockets made from corrosion-resistant materials, such as stainless steel or plastic, in such environments. Regularly inspect and maintain the sprockets to prevent corrosion buildup.

It’s essential to perform routine maintenance and inspections of conveyor sprockets to identify and address potential issues early on. By troubleshooting and resolving problems promptly, you can ensure the smooth and efficient operation of your conveyor system, leading to increased productivity and reduced downtime.

conveyor sprocket

How do I prevent chain slippage and skipping issues with conveyor sprockets?

Proper Chain Tension: Ensuring the chain is appropriately tensioned is crucial. Too much tension can cause excessive wear, while too little tension can lead to chain slippage. Regularly check and adjust the chain tension to the manufacturer’s recommended specifications.
Correct Sprocket Alignment: Misaligned sprockets can cause the chain to ride up on the teeth and result in skipping. Check and align the sprockets to be in the same plane and parallel to the conveyor frame.
Regular Maintenance: Implement a routine maintenance schedule to inspect and clean the sprockets and chains. Remove any debris or buildup that can cause chain slippage.
Proper Lubrication: Lubrication is essential to reduce friction between the chain and sprockets. Use the appropriate lubricant and apply it regularly to ensure smooth operation and minimize wear.
Quality Sprockets: Invest in high-quality conveyor sprockets made from durable materials. Inferior sprockets can wear out quickly, leading to chain slippage and other issues.
Chain Maintenance: Regularly inspect the chain for signs of wear, elongation, or damaged links. Replace any damaged or worn-out chain sections promptly.
Proper Loading: Avoid overloading the conveyor, as excessive loads can put additional strain on the chain and sprockets, leading to slippage.

conveyor sprocket

Inspecting and Maintaining Conveyor Sprockets for Smooth Operation

Regular Visual Inspections: Perform visual inspections of the conveyor sprockets at least once a week. Check for signs of wear, damage, or debris accumulation that could affect the sprocket’s performance.
Lubrication: Lubricate the conveyor sprockets regularly, as recommended by the manufacturer. Proper lubrication reduces friction and wear, ensuring smooth operation.
Tension Adjustment: Check and adjust the tension of the conveyor chain or belt to the manufacturer’s specifications. Proper tension is crucial for efficient power transmission and to prevent excessive wear on the sprockets.
Cleanliness: Keep the conveyor system clean and free from debris that may interfere with the sprocket’s movement. Regularly clean the sprockets to prevent material buildup.
Inspect Teeth and Bore: Pay close attention to the teeth of the sprockets and the bore area. If the teeth are worn down, bent, or have significant damage, it’s time to replace the sprocket.
Check Alignment: Ensure that the conveyor sprockets are properly aligned with the chain or belt. Misalignment can cause premature wear and damage.
Inspect Chain or Belt: Along with the sprockets, inspect the conveyor chain or belt for signs of wear or damage. Replace any worn-out chains or belts to prevent additional stress on the sprockets.
Scheduled Maintenance: Establish a scheduled maintenance plan based on the conveyor system’s usage and workload. Regularly perform thorough inspections, cleaning, and lubrication as part of the maintenance routine.

China Best Sales Conveyor Chain Sprocket (DIN/ANSI/JIS Standard or made to drawing) Transmission Parts
editor by Dream 2024-04-25