Product Description
Product Description
Product Description
Item | Chain sprocket, Chain wheels, gears |
Design | Can be at the customer’ request, tailor-made, at customer’s design,OEM |
Application | Petrochemical industry, Mining, metallurgy, machine tools, hydra-power |
Material | Casting or Forged Material 45#,SAE1045,SAE4140,SAE4150,SAE4160,20CrMnTi,42CrMo, 18CrNiMo7,42CrMo,40CrNiMoA,20CrNiMoA,stainless steel 410,stainless steel 304 |
Treatment | Forging, machining, gear hobbing |
Surface treatment | Quenching, oxidizing black, galvanizing, sandblasting, oil immersion, grinding |
Heat treatment | Tempering, high frequency quenching, carburizing quenching |
Standard | ANSI, DIN, ISO |
Size | From diameter 250mm to 1250mm |
Minimum order | 1 pc |
Product Real Shot
Manufacturing Process
- Raw material, issue material testing report100% Ultrasonic Test ASTMA388
- Sawing into parts
- CNC lather blank.
- Hobbing
- High Frequency and Hardness test
- Key way, set the screw
- Clean and Dimensional Checking
- Package and Delivery.
Data Needed for Quotation
– Your own drawing
– Your requirement on material and necessary dimensional data
– Ask for recommend
Company Profile
ZheJiang CZPT Machinery Co., Ltd., established in the year of 2012, is a professional supplier of material handling equipment, OEM machinery parts, various forging parts and casting parts.
Ebon’s products scope: cranes, hoists, magnets, grabs, hooks, wheels, drums, axles, lifting beams,bearing box, bearings, couplings,flanges etc. They are applied in wide range of field: Machinery, Mining, Hydro power Transportation, Construction…..
CZPT has 5 reliable manufacturing factories to make sure stable supply and fast delivery for your business.
Our products are also exported to USA, Britain, Japan, South Korea, Russia, Indonesia, Thailand, India, Vietnam, Canada, Argentina, Paraguay etc more than 50 countries.
CZPT team is loyal and committed to your success, and firmly believes that our products and services will increase the value and effectiveness of your business with following characters:
-Professional sales team, market promotion team and logistics team with more then 10 years experience .
-Loyal and Responsible Characters
-Efficient Work, Fast Response
-Responsible Quality Control Team
-Video the manufacturing process, the testing, and packing before delivery
1.Q: How about your delivery time?
A: Generally, it will take 7-30 days after receiving your advance payment. The specific delivery time depends on the items, transportation ways and the quantity of your order.
2.Q: Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings.
3.Q: Do you test all your goods before delivery?
A: Yes, we have 100% Ultrasonic test, Magnetic test or Liquid Penetration test before delivery
4.Q: How do you make our business long-term and good relationship?
A: (1) We keep good quality and competitive price to ensure our customers benefit ;
(2) We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
5.Q: I can’t see the goods or touch the goods, how can I deal with the risk involved?
A: Our quality management system conforms to the requirement of ISO 9001:2015 verified by DNV. We are absolutely worth your trust. We can accept trial order to enhance mutual trust.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Standard Or Nonstandard: | Standard |
---|---|
Application: | Motor, Machinery, Agricultural Machinery, Car |
Hardness: | Hardened Tooth Surface |
Manufacturing Method: | Forging Parts |
Toothed Portion Shape: | Spur Gear |
Material: | Casting or Forged Material |
Customization: |
Available
| Customized Request |
---|
Can I Use a Chain or Belt Drive System with Conveyor Sprockets?
Yes, conveyor sprockets are commonly used in conjunction with both chain and belt drive systems in various conveyor applications. The choice between using a chain or a belt drive system depends on several factors, including the specific conveyor requirements, load capacity, speed, and the type of material being transported.
Chain Drive System: Conveyor sprockets are widely used with chain drive systems in heavy-duty applications and when the material being conveyed is bulky or abrasive. The sprockets have specially designed teeth that mesh with the chain links, providing a positive drive system that ensures reliable and efficient material movement. Chain drive systems are known for their high load-carrying capacity and are often used in industries such as mining, construction, and manufacturing.
Belt Drive System: Conveyor sprockets can also be used with belt drive systems, where they act as the driving mechanism for the conveyor belt. In this setup, the sprockets have grooves or teeth that match the profile of the conveyor belt, allowing for smooth and continuous movement. Belt drive systems are commonly used for conveying lighter materials over longer distances and are found in industries such as food processing, packaging, and logistics.
Hybrid Drive Systems: Some conveyor systems may utilize a combination of chain and belt drive systems with conveyor sprockets to achieve specific performance requirements. For instance, a conveyor might use a chain drive system at the beginning of the process to handle heavy loads and then transition to a belt drive system for smoother movement at later stages.
When considering whether to use a chain or belt drive system with conveyor sprockets, it’s essential to assess the application’s needs, including the load capacity, speed, environmental conditions, maintenance requirements, and overall system efficiency. Additionally, selecting the appropriate chain or belt material, as well as the right sprocket size and configuration, is crucial for achieving optimal conveyor performance and longevity.
Can conveyor sprockets be used in mining and material handling conveyors?
Yes, conveyor sprockets are commonly used in mining and material handling conveyors due to their durability and reliability in handling heavy loads and harsh operating conditions.
In mining applications, conveyor systems are used to transport bulk materials such as coal, ore, and minerals. These materials are often abrasive and can cause significant wear on conveyor components. Conveyor sprockets, especially those made from robust materials like cast iron or steel, are well-suited for such demanding environments.
Material handling conveyors in industries like manufacturing, construction, and agriculture also benefit from using conveyor sprockets. These conveyors transport a wide range of products, including grains, construction materials, and automotive parts. Conveyor sprockets ensure smooth and efficient movement of materials, reducing the risk of jams and downtime.
It’s important to select the appropriate type of conveyor sprocket based on the specific requirements of the mining or material handling application. Factors such as load capacity, conveyor speed, and environmental conditions should be considered when choosing the right sprocket for optimal performance and longevity.
Replacing Worn-out Conveyor Sprockets
If a conveyor sprocket is worn out or damaged, it is possible to replace it without replacing the entire conveyor chain. Conveyor sprockets can experience wear over time due to the friction and stress of continuous operation. Signs of a worn-out sprocket may include teeth that are significantly worn down, bent, or broken.
To replace a worn-out conveyor sprocket, follow these steps:
- Identify the Sprocket Type: Before purchasing a replacement sprocket, identify the specific type and size of the existing sprocket. Note the number of teeth, bore size, and any specific design features.
- Remove the Old Sprocket: Shut down the conveyor system and ensure that it is not in operation. Remove any guards or covers that may be obstructing the sprocket. Loosen and remove the set screws or bolts securing the sprocket to the conveyor shaft.
- Inspect Other Components: While replacing the sprocket, take the opportunity to inspect other conveyor components, such as the chain or belt, for wear or damage. Replace any worn-out components as needed.
- Install the New Sprocket: Position the new sprocket on the conveyor shaft, aligning it properly with the chain or belt. Secure the sprocket in place with the set screws or bolts, ensuring it is firmly attached to the shaft.
- Check Alignment: Verify that the new sprocket is correctly aligned with the conveyor chain or belt. Proper alignment is crucial for smooth operation and to prevent premature wear on the new sprocket.
- Lubrication: Apply the appropriate lubrication to the new sprocket as recommended by the manufacturer. Proper lubrication reduces friction and wear, extending the sprocket’s lifespan.
- Test the Conveyor: Once the new sprocket is installed and all components are reassembled, test the conveyor system to ensure it operates smoothly and without any issues.
Replacing a worn-out conveyor sprocket promptly is essential to prevent further damage to the conveyor system and maintain efficient material handling. Regular inspection and maintenance of conveyor sprockets can help identify wear early on, allowing for timely replacements and preventing costly downtime.
editor by Dream 2024-04-19
China Hot selling Transmission Martin Gearbox Parts Conveyor Roller Chains Factory Price High Quality Carbon Steel Simplex Plate Wheels Roller Chain Sprocket
Product Description
SPROCKET 1” X 17.02mm 16B SERIES SPROCKETS
For Chain Acc.to DIN8187 ISO/R 606 | |||||
Tooth Radius r3 | 26.0mm | ||||
Radius Width C | 2.5mm | ||||
Tooth Width b1 | 15.8mm | ||||
Tooth Width B1 | 16.2mm | ||||
Tooth Width B2 | 47.7mm | ||||
Tooth Width B3 | 79.6mm | ||||
16B SERIES ROLLER CHAINS | |||||
Pitch | 25.4 mm | ||||
Internal Width | 17.02 mm | ||||
Roller Diameter | 15.88mm |
Z | de | dp | SIMPLEX | DUPLEX | TRIPLEX | ||||||
dm | D1 | A | dm | D2 | A | dm | D2 | A | |||
8 | 77.0 | 66.37 | 42 | 16 | 35 | 42 | 16 | 65 | 42 | 20 | 95 |
9 | 85.0 | 74.27 | 50 | 16 | 35 | 50 | 16 | 65 | 50 | 20 | 95 |
10 | 93.0 | 82.19 | 55 | 16 | 35 | 56 | 16 | 65 | 56 | 20 | 95 |
11 | 105.1 | 90.14 | 61 | 16 | 40 | 64 | 20 | 70 | 64 | 25 | 100 |
12 | 109.0 | 98.14 | 69 | 16 | 40 | 72 | 20 | 70 | 72 | 25 | 100 |
13 | 117.0 | 106.12 | 78 | 16 | 40 | 80 | 20 | 70 | 80 | 25 | 100 |
14 | 125.0 | 114.15 | 84 | 16 | 40 | 88 | 20 | 70 | 88 | 25 | 100 |
15 | 133.0 | 122.17 | 92 | 16 | 40 | 96 | 20 | 70 | 96 | 25 | 100 |
16 | 141.0 | 130.20 | 100 | 20 | 45 | 104 | 20 | 70 | 104 | 25 | 100 |
17 | 149.0 | 138.22 | 100 | 20 | 45 | 112 | 20 | 70 | 112 | 25 | 100 |
18 | 157.0 | 146.28 | 100 | 20 | 45 | 120 | 20 | 70 | 120 | 25 | 100 |
19 | 165.2 | 154.33 | 100 | 20 | 45 | 128 | 20 | 70 | 128 | 25 | 100 |
20 | 173.2 | 162.38 | 100 | 20 | 45 | 130 | 20 | 70 | 130 | 25 | 100 |
21 | 181.2 | 170.43 | 110 | 20 | 50 | 130 | 25 | 70 | *130 | 25 | 100 |
22 | 189.3 | 178.48 | 110 | 20 | 50 | *130 | 25 | 70 | *130 | 25 | 100 |
23 | 197.5 | 186.53 | 110 | 20 | 50 | *130 | 25 | 70 | *130 | 25 | 100 |
24 | 205.5 | 194.59 | 110 | 20 | 50 | *130 | 25 | 70 | *130 | 25 | 100 |
25 | 213.5 | 202.66 | 110 | 20 | 50 | *130 | 25 | 70 | *130 | 25 | 100 |
26 | 221.6 | 210.72 | 120 | 20 | 50 | *130 | 25 | 70 | *130 | 30 | 100 |
27 | 229.6 | 218.79 | 120 | 20 | 50 | *130 | 25 | 70 | *130 | 30 | 100 |
28 | 237.7 | 226.85 | 120 | 20 | 50 | *130 | 25 | 70 | *130 | 30 | 100 |
29 | 245.8 | 234.92 | 120 | 20 | 50 | *130 | 25 | 70 | *130 | 30 | 100 |
30 | 254.0 | 243.00 | 120 | 20 | 50 | *130 | 25 | 70 | *130 | 30 | 100 |
31 | 262.0 | 251.08 | *120 | 25 | 50 | *140 | 25 | 70 | *140 | 30 | 100 |
32 | 270.0 | 259.13 | *120 | 25 | 50 | *140 | 25 | 70 | *140 | 30 | 100 |
33 | 278.5 | 267.21 | *120 | 25 | 50 | *140 | 25 | 70 | *140 | 30 | 100 |
34 | 287.0 | 275.28 | *120 | 25 | 50 | *140 | 25 | 70 | *140 | 30 | 100 |
35 | 296.2 | 283.36 | *120 | 25 | 50 | *140 | 25 | 70 | *140 | 30 | 100 |
36 | 304.6 | 291.44 | *120 | 25 | 50 | *140 | 25 | 70 | *140 | 30 | 100 |
37 | 312.6 | 299.51 | *120 | 25 | 50 | *140 | 25 | 70 | *140 | 30 | 100 |
38 | 320.7 | 307.59 | *120 | 25 | 50 | *140 | 25 | 70 | *140 | 30 | 100 |
39 | 328.8 | 315.67 | *120 | 25 | 50 | *140 | 25 | 70 | *140 | 30 | 100 |
40 | 336.9 | 323.75 | *120 | 25 | 50 | *140 | 25 | 70 | *140 | 30 | 100 |
41 | 345.0 | 331.81 | *125 | 25 | 68 | *140 | 25 | 70 | *160 | 30 | 100 |
42 | 353.0 | 339.89 | *125 | 25 | 68 | *140 | 25 | 70 | *160 | 30 | 100 |
43 | 361.1 | 347.97 | *125 | 25 | 68 | *140 | 25 | 70 | *160 | 30 | 100 |
44 | 369.1 | 356.05 | *125 | 25 | 68 | *140 | 25 | 70 | *160 | 30 | 100 |
45 | 377.1 | 364.12 | *125 | 25 | 68 | *140 | 25 | 70 | *160 | 30 | 100 |
46 | 385.2 | 372.20 | *125 | 25 | 68 | *140 | 25 | 70 | *160 | 30 | 100 |
47 | 393.2 | 380.28 | *125 | 25 | 68 | *140 | 25 | 70 | *160 | 30 | 100 |
48 | 401.3 | 388.36 | *125 | 25 | 68 | *140 | 25 | 70 | *160 | 30 | 100 |
49 | 409.3 | 396.44 | *125 | 25 | 68 | *140 | 25 | 70 | *160 | 30 | 100 |
50 | 417.4 | 404.52 | *125 | 25 | 68 | *140 | 25 | 70 | *160 | 30 | 100 |
51 | 425.5 | 412.60 | *125 | 25 | 68 | *150 | 25 | 85 | *180 | 30 | 110 |
52 | 433.6 | 420.68 | *125 | 25 | 68 | *150 | 25 | 85 | *180 | 30 | 110 |
53 | 441.7 | 428.76 | *125 | 25 | 68 | *150 | 25 | 85 | *180 | 30 | 110 |
54 | 448.3 | 436.84 | *125 | 25 | 68 | *150 | 25 | 85 | *180 | 30 | 110 |
55 | 457.9 | 444.92 | *125 | 25 | 68 | *150 | 25 | 85 | *180 | 30 | 110 |
56 | 466.0 | 453.01 | *125 | 25 | 68 | *150 | 25 | 85 | *180 | 30 | 110 |
57 | 474.0 | 461.08 | *125 | 25 | 68 | *150 | 25 | 85 | *180 | 30 | 110 |
58 | 482.1 | 469.16 | *133 | 25 | 68 | *150 | 25 | 85 | *180 | 30 | 110 |
59 | 490.2 | 477.24 | *133 | 25 | 68 | *150 | 25 | 85 | *180 | 30 | 110 |
60 | 498.3 | 485.23 | *133 | 25 | 68 | *150 | 25 | 85 | *180 | 30 | 110 |
62 | 514.5 | 501.49 | *133 | 25 | 68 | *150 | 25 | 85 | *180 | 30 | 110 |
64 | 530.7 | 517.65 | *140 | 25 | 68 | *160 | 25 | 90 | *180 | 30 | 110 |
65 | 538.8 | 525.73 | *140 | 25 | 68 | *160 | 25 | 90 | *180 | 30 | 110 |
66 | 546.8 | 533.80 | *140 | 25 | 68 | *160 | 25 | 90 | *180 | 30 | 110 |
68 | 562.9 | 549.98 | *140 | 25 | 68 | *160 | 25 | 90 | *180 | 30 | 110 |
70 | 579.2 | 566.15 | *140 | 25 | 68 | *160 | 25 | 90 | *180 | 30 | 110 |
72 | 595.4 | 582.31 | *140 | 25 | 68 | *160 | 25 | 90 | *180 | 30 | 110 |
75 | 619.7 | 606.56 | *140 | 25 | 68 | *160 | 25 | 90 | *180 | 30 | 110 |
76 | 627.0 | 614.64 | *140 | 25 | 68 | *160 | 25 | 90 | *180 | 30 | 110 |
78 | 643.3 | 630.81 | *140 | 25 | 68 | *160 | 25 | 90 | *180 | 30 | 110 |
80 | 660.0 | 646.97 | *140 | 25 | 68 | *160 | 25 | 90 | *180 | 30 | 110 |
85 | 699.9 | 687.39 | *140 | 25 | 78 | *160 | 25 | 90 | *180 | 30 | 110 |
90 | 740.3 | 727.80 | *140 | 25 | 78 | *160 | 25 | 90 | *180 | 30 | 110 |
95 | 781.1 | 768.22 | *140 | 25 | 78 | *160 | 25 | 90 | *180 | 30 | 110 |
100 | 821.1 | 808.64 | *140 | 25 | 78 | *160 | 25 | 90 | *180 | 30 | 110 |
110 | 902.0 | 889.48 | *140 | 25 | 78 | *160 | 25 | 90 | *180 | 30 | 110 |
114 | 934.3 | 921.81 | *140 | 25 | 78 | *160 | 25 | 90 | *180 | 30 | 110 |
120 | 982.8 | 970.32 | *140 | 25 | 78 | *160 | 25 | 90 | *180 | 30 | 110 |
125 | 1571.3 | 1571.73 | *140 | 25 | 78 | *160 | 25 | 90 | *180 | 30 | 110 |
Notice: *welding hub
BASIC INFO.
Product name | DIN ISO Standard Sprocket for Roller Chain |
Materials Available | 1. Stainless Steel: SS304, SS316, etc |
2. Alloy Steel: C45, 45Mn, 42CrMo, 20CrMo, etc | |
3. OEM according to your request | |
Surface Treatment | Heat treatment, Quenching treatment, High frequency normalizing treatment, Polishing, Electrophoresis paint processing, Anodic oxidation treatment, etc |
Characteristic | Fire Resistant, Oil Resistant, Heat Resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, etc |
Design criterion | ISO DIN ANSI & Customer Drawings |
Size | Customer Drawings & ISO standard |
Application | Industrial transmission equipment |
Package | Wooden Case / Container and pallet, or made-to-order |
Certificate | ISO9001: 2008 |
Advantage | Quality first, Service first, Competitive price, Fast delivery |
Delivery Time | 20 days for samples. 45 days for official order. |
INSTALLATION AND USING
The chain wheel, as a drive or deflection for chains, has pockets to hold the chain links with a D-profile cross section with flat side surfaces parallel to the centre plane of the chain links, and outer surfaces at right angles to the chain link centre plane. The chain links are pressed firmly against the outer surfaces and each of the side surfaces by the angled laying surfaces at the base of the pockets, and also the support surfaces of the wheel body together with the end sides of the webs formed by the leading and trailing walls of the pocket.
NOTICE
When fitting new chain spoket it is very important that a new chain is fitted at the same time, and vice versa. Using an old chain with new sprockets, or a new chain with old sprockets will cause rapid wear.
It is important if you are installing the chainwheels yourself to have the factory service manual specific to your model. Our chainwheels are made to be a direct replacement for your OEM chainwheels and as such, the installation should be performed according to your models service manual.
During use a chain will stretch (i.e. the pins will wear causing extension of the chain). Using a chain which has been stretched more than the above maximum allowance causes the chain to ride up the teeth of the sprocket. This causes damage to the tips of the chainwheels teeth, as the force transmitted by the chain is transmitted entirely through the top of the tooth, rather than the whole tooth. This results in severe wearing of the chainwheel.
FOR CHAIN STHangZhouRDS
Standards organizations (such as ANSI and ISO) maintain standards for design, dimensions, and interchangeability of transmission chains. For example, the following Table shows data from ANSI standard B29.1-2011 (Precision Power Transmission Roller Chains, Attachments, and Sprockets) developed by the American Society of Mechanical Engineers (ASME). See the references[8][9][10] for additional information.
ASME/ANSI B29.1-2011 Roller Chain Standard SizesSizePitchMaximum Roller DiameterMinimum Ultimate Tensile StrengthMeasuring Load25
ASME/ANSI B29.1-2011 Roller Chain Standard Sizes | ||||
Size | Pitch | Maximum Roller Diameter | Minimum Ultimate Tensile Strength | Measuring Load |
---|---|---|---|---|
25 | 0.250 in (6.35 mm) | 0.130 in (3.30 mm) | 780 lb (350 kg) | 18 lb (8.2 kg) |
35 | 0.375 in (9.53 mm) | 0.200 in (5.08 mm) | 1,760 lb (800 kg) | 18 lb (8.2 kg) |
41 | 0.500 in (12.70 mm) | 0.306 in (7.77 mm) | 1,500 lb (680 kg) | 18 lb (8.2 kg) |
40 | 0.500 in (12.70 mm) | 0.312 in (7.92 mm) | 3,125 lb (1,417 kg) | 31 lb (14 kg) |
50 | 0.625 in (15.88 mm) | 0.400 in (10.16 mm) | 4,880 lb (2,210 kg) | 49 lb (22 kg) |
60 | 0.750 in (19.05 mm) | 0.469 in (11.91 mm) | 7,030 lb (3,190 kg) | 70 lb (32 kg) |
80 | 1.000 in (25.40 mm) | 0.625 in (15.88 mm) | 12,500 lb (5,700 kg) | 125 lb (57 kg) |
100 | 1.250 in (31.75 mm) | 0.750 in (19.05 mm) | 19,531 lb (8,859 kg) | 195 lb (88 kg) |
120 | 1.500 in (38.10 mm) | 0.875 in (22.23 mm) | 28,125 lb (12,757 kg) | 281 lb (127 kg) |
140 | 1.750 in (44.45 mm) | 1.000 in (25.40 mm) | 38,280 lb (17,360 kg) | 383 lb (174 kg) |
160 | 2.000 in (50.80 mm) | 1.125 in (28.58 mm) | 50,000 lb (23,000 kg) | 500 lb (230 kg) |
180 | 2.250 in (57.15 mm) | 1.460 in (37.08 mm) | 63,280 lb (28,700 kg) | 633 lb (287 kg) |
200 | 2.500 in (63.50 mm) | 1.562 in (39.67 mm) | 78,175 lb (35,460 kg) | 781 lb (354 kg) |
240 | 3.000 in (76.20 mm) | 1.875 in (47.63 mm) | 112,500 lb (51,000 kg) | 1,000 lb (450 kg |
For mnemonic purposes, below is another presentation of key dimensions from the same standard, expressed in fractions of an inch (which was part of the thinking behind the choice of preferred numbers in the ANSI standard):
Pitch (inches) | Pitch expressed in eighths |
ANSI standard chain number |
Width (inches) |
---|---|---|---|
1⁄4 | 2⁄8 | 25 | 1⁄8 |
3⁄8 | 3⁄8 | 35 | 3⁄16 |
1⁄2 | 4⁄8 | 41 | 1⁄4 |
1⁄2 | 4⁄8 | 40 | 5⁄16 |
5⁄8 | 5⁄8 | 50 | 3⁄8 |
3⁄4 | 6⁄8 | 60 | 1⁄2 |
1 | 8⁄8 | 80 | 5⁄8 |
Notes:
1. The pitch is the distance between roller centers. The width is the distance between the link plates (i.e. slightly more than the roller width to allow for clearance).
2. The right-hand digit of the standard denotes 0 = normal chain, 1 = lightweight chain, 5 = rollerless bushing chain.
3. The left-hand digit denotes the number of eighths of an inch that make up the pitch.
4. An “H” following the standard number denotes heavyweight chain. A hyphenated number following the standard number denotes double-strand (2), triple-strand (3), and so on. Thus 60H-3 denotes number 60 heavyweight triple-strand chain.
A typical bicycle chain (for derailleur gears) uses narrow 1⁄2-inch-pitch chain. The width of the chain is variable, and does not affect the load capacity. The more sprockets at the rear wheel (historically 3-6, nowadays 7-12 sprockets), the narrower the chain. Chains are sold according to the number of speeds they are designed to work with, for example, “10 speed chain”. Hub gear or single speed bicycles use 1/2″ x 1/8″ chains, where 1/8″ refers to the maximum thickness of a sprocket that can be used with the chain.
Typically chains with parallel shaped links have an even number of links, with each narrow link followed by a broad one. Chains built up with a uniform type of link, narrow at 1 and broad at the other end, can be made with an odd number of links, which can be an advantage to adapt to a special chainwheel-distance; on the other side such a chain tends to be not so strong.
Roller chains made using ISO standard are sometimes called as isochains.
WHY CHOOSE US
1. Reliable Quality Assurance System
2. Cutting-Edge Computer-Controlled CNC Machines
3. Bespoke Solutions from Highly Experienced Specialists
4. Customization and OEM Available for Specific Application
5. Extensive Inventory of Spare Parts and Accessories
6. Well-Developed CZPT Marketing Network
7. Efficient After-Sale Service System
The 219 sets of advanced automatic production equipment provide guarantees for high product quality. The 167 engineers and technicians with senior professional titles can design and develop products to meet the exact demands of customers, and OEM customizations are also available with us. Our sound global service network can provide customers with timely after-sales technical services.
We are not just a manufacturer and supplier, but also an industry consultant. We work pro-actively with you to offer expert advice and product recommendations in order to end up with a most cost effective product available for your specific application. The clients we serve CZPT range from end users to distributors and OEMs. Our OEM replacements can be substituted wherever necessary and suitable for both repair and new assemblies.
Shipping Cost:
Estimated freight per unit. |
To be negotiated|
|
---|
Standard Or Nonstandard: | Standard, Nonstandard |
---|---|
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
Hardness: | Hardened Tooth Surface |
Samples: |
US$ 0/Piece
1 Piece(Min.Order) | Order Sample |
---|
Customization: |
Available
| Customized Request |
---|
Troubleshooting Conveyor Sprocket Issues
Conveyor sprockets are critical components in a conveyor system, and issues with them can lead to disruptions in material handling processes. Here are some common problems that may arise with conveyor sprockets and how to troubleshoot them:
- Excessive Wear: If the sprocket teeth are showing signs of excessive wear, it may be due to a misalignment issue. Check for misalignment between the sprocket and the conveyor chain or belt. Correct any misalignment and ensure that the sprocket is properly aligned with the conveyor.
- Sprocket Teeth Damage: Damage to the sprocket teeth can be caused by foreign objects or debris caught between the chain links and sprocket teeth. Inspect the sprocket regularly for any debris buildup, and clean it if necessary. Additionally, consider implementing measures to prevent foreign objects from entering the conveyor system.
- Chain Jumping or Slippage: Chain jumping or slippage can be caused by insufficient tension in the conveyor chain. Check the tension of the chain and adjust it to the recommended specifications provided by the conveyor manufacturer. Also, examine the sprocket teeth for signs of wear or damage that may be contributing to the issue.
- Excessive Noise or Vibration: Excessive noise or vibration may indicate misalignment, worn sprocket teeth, or loose mounting. Inspect the sprocket and conveyor components for any signs of wear, misalignment, or damage. Tighten any loose mounting bolts and make necessary adjustments to reduce noise and vibration.
- Corrosion or Rust: In humid or corrosive environments, sprockets may be prone to rust and corrosion. Consider using sprockets made from corrosion-resistant materials, such as stainless steel or plastic, in such environments. Regularly inspect and maintain the sprockets to prevent corrosion buildup.
It’s essential to perform routine maintenance and inspections of conveyor sprockets to identify and address potential issues early on. By troubleshooting and resolving problems promptly, you can ensure the smooth and efficient operation of your conveyor system, leading to increased productivity and reduced downtime.
What are the load-carrying capacities of different conveyor sprocket configurations?
The load-carrying capacity of conveyor sprockets can vary depending on several factors, including the material of the sprocket, the number of teeth, and the design of the conveyor system. Generally, larger sprockets with more teeth can handle higher loads.
Conveyor sprockets are typically designed to conform to industry standards, such as those set by the American National Standards Institute (ANSI) or the International Organization for Standardization (ISO). These standards specify the dimensions and load ratings for different sprocket sizes and configurations.
For heavy-duty applications, conveyor sprockets made from robust materials like cast iron or steel are preferred. These materials offer high strength and durability, allowing them to carry substantial loads without deformation or failure.
The load-carrying capacity is usually indicated by the manufacturer and is based on the maximum allowable radial load and the maximum allowable tangential load. It’s essential to consult the manufacturer’s specifications and guidelines to ensure that the chosen conveyor sprocket is suitable for the intended load and application.
Additionally, factors like conveyor speed, operating temperature, and environmental conditions can also influence the load-carrying capacity of conveyor sprockets. Proper maintenance and lubrication of the sprockets are essential to ensure optimal performance and to prevent premature wear or failure due to excessive loads.
Replacing Worn-out Conveyor Sprockets
If a conveyor sprocket is worn out or damaged, it is possible to replace it without replacing the entire conveyor chain. Conveyor sprockets can experience wear over time due to the friction and stress of continuous operation. Signs of a worn-out sprocket may include teeth that are significantly worn down, bent, or broken.
To replace a worn-out conveyor sprocket, follow these steps:
- Identify the Sprocket Type: Before purchasing a replacement sprocket, identify the specific type and size of the existing sprocket. Note the number of teeth, bore size, and any specific design features.
- Remove the Old Sprocket: Shut down the conveyor system and ensure that it is not in operation. Remove any guards or covers that may be obstructing the sprocket. Loosen and remove the set screws or bolts securing the sprocket to the conveyor shaft.
- Inspect Other Components: While replacing the sprocket, take the opportunity to inspect other conveyor components, such as the chain or belt, for wear or damage. Replace any worn-out components as needed.
- Install the New Sprocket: Position the new sprocket on the conveyor shaft, aligning it properly with the chain or belt. Secure the sprocket in place with the set screws or bolts, ensuring it is firmly attached to the shaft.
- Check Alignment: Verify that the new sprocket is correctly aligned with the conveyor chain or belt. Proper alignment is crucial for smooth operation and to prevent premature wear on the new sprocket.
- Lubrication: Apply the appropriate lubrication to the new sprocket as recommended by the manufacturer. Proper lubrication reduces friction and wear, extending the sprocket’s lifespan.
- Test the Conveyor: Once the new sprocket is installed and all components are reassembled, test the conveyor system to ensure it operates smoothly and without any issues.
Replacing a worn-out conveyor sprocket promptly is essential to prevent further damage to the conveyor system and maintain efficient material handling. Regular inspection and maintenance of conveyor sprockets can help identify wear early on, allowing for timely replacements and preventing costly downtime.
editor by CX 2023-08-11
China wholesaler Transmission Martin Gearbox Parts Conveyor Roller Chains Factory Price High Quality Carbon Steel Simplex Plate Wheels Roller Chain Sprocket
Product Description
SPROCKET 1” X 17.02mm 16B SERIES SPROCKETS
For Chain Acc.to DIN8187 ISO/R 606 | |||||
Tooth Radius r3 | 26.0mm | ||||
Radius Width C | 2.5mm | ||||
Tooth Width b1 | 15.8mm | ||||
Tooth Width B1 | 16.2mm | ||||
Tooth Width B2 | 47.7mm | ||||
Tooth Width B3 | 79.6mm | ||||
16B SERIES ROLLER CHAINS | |||||
Pitch | 25.4 mm | ||||
Internal Width | 17.02 mm | ||||
Roller Diameter | 15.88mm |
Z | de | dp | SIMPLEX | DUPLEX | TRIPLEX | ||||||
dm | D1 | A | dm | D2 | A | dm | D2 | A | |||
8 | 77.0 | 66.37 | 42 | 16 | 35 | 42 | 16 | 65 | 42 | 20 | 95 |
9 | 85.0 | 74.27 | 50 | 16 | 35 | 50 | 16 | 65 | 50 | 20 | 95 |
10 | 93.0 | 82.19 | 55 | 16 | 35 | 56 | 16 | 65 | 56 | 20 | 95 |
11 | 105.1 | 90.14 | 61 | 16 | 40 | 64 | 20 | 70 | 64 | 25 | 100 |
12 | 109.0 | 98.14 | 69 | 16 | 40 | 72 | 20 | 70 | 72 | 25 | 100 |
13 | 117.0 | 106.12 | 78 | 16 | 40 | 80 | 20 | 70 | 80 | 25 | 100 |
14 | 125.0 | 114.15 | 84 | 16 | 40 | 88 | 20 | 70 | 88 | 25 | 100 |
15 | 133.0 | 122.17 | 92 | 16 | 40 | 96 | 20 | 70 | 96 | 25 | 100 |
16 | 141.0 | 130.20 | 100 | 20 | 45 | 104 | 20 | 70 | 104 | 25 | 100 |
17 | 149.0 | 138.22 | 100 | 20 | 45 | 112 | 20 | 70 | 112 | 25 | 100 |
18 | 157.0 | 146.28 | 100 | 20 | 45 | 120 | 20 | 70 | 120 | 25 | 100 |
19 | 165.2 | 154.33 | 100 | 20 | 45 | 128 | 20 | 70 | 128 | 25 | 100 |
20 | 173.2 | 162.38 | 100 | 20 | 45 | 130 | 20 | 70 | 130 | 25 | 100 |
21 | 181.2 | 170.43 | 110 | 20 | 50 | 130 | 25 | 70 | *130 | 25 | 100 |
22 | 189.3 | 178.48 | 110 | 20 | 50 | *130 | 25 | 70 | *130 | 25 | 100 |
23 | 197.5 | 186.53 | 110 | 20 | 50 | *130 | 25 | 70 | *130 | 25 | 100 |
24 | 205.5 | 194.59 | 110 | 20 | 50 | *130 | 25 | 70 | *130 | 25 | 100 |
25 | 213.5 | 202.66 | 110 | 20 | 50 | *130 | 25 | 70 | *130 | 25 | 100 |
26 | 221.6 | 210.72 | 120 | 20 | 50 | *130 | 25 | 70 | *130 | 30 | 100 |
27 | 229.6 | 218.79 | 120 | 20 | 50 | *130 | 25 | 70 | *130 | 30 | 100 |
28 | 237.7 | 226.85 | 120 | 20 | 50 | *130 | 25 | 70 | *130 | 30 | 100 |
29 | 245.8 | 234.92 | 120 | 20 | 50 | *130 | 25 | 70 | *130 | 30 | 100 |
30 | 254.0 | 243.00 | 120 | 20 | 50 | *130 | 25 | 70 | *130 | 30 | 100 |
31 | 262.0 | 251.08 | *120 | 25 | 50 | *140 | 25 | 70 | *140 | 30 | 100 |
32 | 270.0 | 259.13 | *120 | 25 | 50 | *140 | 25 | 70 | *140 | 30 | 100 |
33 | 278.5 | 267.21 | *120 | 25 | 50 | *140 | 25 | 70 | *140 | 30 | 100 |
34 | 287.0 | 275.28 | *120 | 25 | 50 | *140 | 25 | 70 | *140 | 30 | 100 |
35 | 296.2 | 283.36 | *120 | 25 | 50 | *140 | 25 | 70 | *140 | 30 | 100 |
36 | 304.6 | 291.44 | *120 | 25 | 50 | *140 | 25 | 70 | *140 | 30 | 100 |
37 | 312.6 | 299.51 | *120 | 25 | 50 | *140 | 25 | 70 | *140 | 30 | 100 |
38 | 320.7 | 307.59 | *120 | 25 | 50 | *140 | 25 | 70 | *140 | 30 | 100 |
39 | 328.8 | 315.67 | *120 | 25 | 50 | *140 | 25 | 70 | *140 | 30 | 100 |
40 | 336.9 | 323.75 | *120 | 25 | 50 | *140 | 25 | 70 | *140 | 30 | 100 |
41 | 345.0 | 331.81 | *125 | 25 | 68 | *140 | 25 | 70 | *160 | 30 | 100 |
42 | 353.0 | 339.89 | *125 | 25 | 68 | *140 | 25 | 70 | *160 | 30 | 100 |
43 | 361.1 | 347.97 | *125 | 25 | 68 | *140 | 25 | 70 | *160 | 30 | 100 |
44 | 369.1 | 356.05 | *125 | 25 | 68 | *140 | 25 | 70 | *160 | 30 | 100 |
45 | 377.1 | 364.12 | *125 | 25 | 68 | *140 | 25 | 70 | *160 | 30 | 100 |
46 | 385.2 | 372.20 | *125 | 25 | 68 | *140 | 25 | 70 | *160 | 30 | 100 |
47 | 393.2 | 380.28 | *125 | 25 | 68 | *140 | 25 | 70 | *160 | 30 | 100 |
48 | 401.3 | 388.36 | *125 | 25 | 68 | *140 | 25 | 70 | *160 | 30 | 100 |
49 | 409.3 | 396.44 | *125 | 25 | 68 | *140 | 25 | 70 | *160 | 30 | 100 |
50 | 417.4 | 404.52 | *125 | 25 | 68 | *140 | 25 | 70 | *160 | 30 | 100 |
51 | 425.5 | 412.60 | *125 | 25 | 68 | *150 | 25 | 85 | *180 | 30 | 110 |
52 | 433.6 | 420.68 | *125 | 25 | 68 | *150 | 25 | 85 | *180 | 30 | 110 |
53 | 441.7 | 428.76 | *125 | 25 | 68 | *150 | 25 | 85 | *180 | 30 | 110 |
54 | 448.3 | 436.84 | *125 | 25 | 68 | *150 | 25 | 85 | *180 | 30 | 110 |
55 | 457.9 | 444.92 | *125 | 25 | 68 | *150 | 25 | 85 | *180 | 30 | 110 |
56 | 466.0 | 453.01 | *125 | 25 | 68 | *150 | 25 | 85 | *180 | 30 | 110 |
57 | 474.0 | 461.08 | *125 | 25 | 68 | *150 | 25 | 85 | *180 | 30 | 110 |
58 | 482.1 | 469.16 | *133 | 25 | 68 | *150 | 25 | 85 | *180 | 30 | 110 |
59 | 490.2 | 477.24 | *133 | 25 | 68 | *150 | 25 | 85 | *180 | 30 | 110 |
60 | 498.3 | 485.23 | *133 | 25 | 68 | *150 | 25 | 85 | *180 | 30 | 110 |
62 | 514.5 | 501.49 | *133 | 25 | 68 | *150 | 25 | 85 | *180 | 30 | 110 |
64 | 530.7 | 517.65 | *140 | 25 | 68 | *160 | 25 | 90 | *180 | 30 | 110 |
65 | 538.8 | 525.73 | *140 | 25 | 68 | *160 | 25 | 90 | *180 | 30 | 110 |
66 | 546.8 | 533.80 | *140 | 25 | 68 | *160 | 25 | 90 | *180 | 30 | 110 |
68 | 562.9 | 549.98 | *140 | 25 | 68 | *160 | 25 | 90 | *180 | 30 | 110 |
70 | 579.2 | 566.15 | *140 | 25 | 68 | *160 | 25 | 90 | *180 | 30 | 110 |
72 | 595.4 | 582.31 | *140 | 25 | 68 | *160 | 25 | 90 | *180 | 30 | 110 |
75 | 619.7 | 606.56 | *140 | 25 | 68 | *160 | 25 | 90 | *180 | 30 | 110 |
76 | 627.0 | 614.64 | *140 | 25 | 68 | *160 | 25 | 90 | *180 | 30 | 110 |
78 | 643.3 | 630.81 | *140 | 25 | 68 | *160 | 25 | 90 | *180 | 30 | 110 |
80 | 660.0 | 646.97 | *140 | 25 | 68 | *160 | 25 | 90 | *180 | 30 | 110 |
85 | 699.9 | 687.39 | *140 | 25 | 78 | *160 | 25 | 90 | *180 | 30 | 110 |
90 | 740.3 | 727.80 | *140 | 25 | 78 | *160 | 25 | 90 | *180 | 30 | 110 |
95 | 781.1 | 768.22 | *140 | 25 | 78 | *160 | 25 | 90 | *180 | 30 | 110 |
100 | 821.1 | 808.64 | *140 | 25 | 78 | *160 | 25 | 90 | *180 | 30 | 110 |
110 | 902.0 | 889.48 | *140 | 25 | 78 | *160 | 25 | 90 | *180 | 30 | 110 |
114 | 934.3 | 921.81 | *140 | 25 | 78 | *160 | 25 | 90 | *180 | 30 | 110 |
120 | 982.8 | 970.32 | *140 | 25 | 78 | *160 | 25 | 90 | *180 | 30 | 110 |
125 | 1571.3 | 1571.73 | *140 | 25 | 78 | *160 | 25 | 90 | *180 | 30 | 110 |
Notice: *welding hub
BASIC INFO.
Product name | DIN ISO Standard Sprocket for Roller Chain |
Materials Available | 1. Stainless Steel: SS304, SS316, etc |
2. Alloy Steel: C45, 45Mn, 42CrMo, 20CrMo, etc | |
3. OEM according to your request | |
Surface Treatment | Heat treatment, Quenching treatment, High frequency normalizing treatment, Polishing, Electrophoresis paint processing, Anodic oxidation treatment, etc |
Characteristic | Fire Resistant, Oil Resistant, Heat Resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, etc |
Design criterion | ISO DIN ANSI & Customer Drawings |
Size | Customer Drawings & ISO standard |
Application | Industrial transmission equipment |
Package | Wooden Case / Container and pallet, or made-to-order |
Certificate | ISO9001: 2008 |
Advantage | Quality first, Service first, Competitive price, Fast delivery |
Delivery Time | 20 days for samples. 45 days for official order. |
INSTALLATION AND USING
The chain wheel, as a drive or deflection for chains, has pockets to hold the chain links with a D-profile cross section with flat side surfaces parallel to the centre plane of the chain links, and outer surfaces at right angles to the chain link centre plane. The chain links are pressed firmly against the outer surfaces and each of the side surfaces by the angled laying surfaces at the base of the pockets, and also the support surfaces of the wheel body together with the end sides of the webs formed by the leading and trailing walls of the pocket.
NOTICE
When fitting new chain spoket it is very important that a new chain is fitted at the same time, and vice versa. Using an old chain with new sprockets, or a new chain with old sprockets will cause rapid wear.
It is important if you are installing the chainwheels yourself to have the factory service manual specific to your model. Our chainwheels are made to be a direct replacement for your OEM chainwheels and as such, the installation should be performed according to your models service manual.
During use a chain will stretch (i.e. the pins will wear causing extension of the chain). Using a chain which has been stretched more than the above maximum allowance causes the chain to ride up the teeth of the sprocket. This causes damage to the tips of the chainwheels teeth, as the force transmitted by the chain is transmitted entirely through the top of the tooth, rather than the whole tooth. This results in severe wearing of the chainwheel.
FOR CHAIN STHangZhouRDS
Standards organizations (such as ANSI and ISO) maintain standards for design, dimensions, and interchangeability of transmission chains. For example, the following Table shows data from ANSI standard B29.1-2011 (Precision Power Transmission Roller Chains, Attachments, and Sprockets) developed by the American Society of Mechanical Engineers (ASME). See the references[8][9][10] for additional information.
ASME/ANSI B29.1-2011 Roller Chain Standard SizesSizePitchMaximum Roller DiameterMinimum Ultimate Tensile StrengthMeasuring Load25
ASME/ANSI B29.1-2011 Roller Chain Standard Sizes | ||||
Size | Pitch | Maximum Roller Diameter | Minimum Ultimate Tensile Strength | Measuring Load |
---|---|---|---|---|
25 | 0.250 in (6.35 mm) | 0.130 in (3.30 mm) | 780 lb (350 kg) | 18 lb (8.2 kg) |
35 | 0.375 in (9.53 mm) | 0.200 in (5.08 mm) | 1,760 lb (800 kg) | 18 lb (8.2 kg) |
41 | 0.500 in (12.70 mm) | 0.306 in (7.77 mm) | 1,500 lb (680 kg) | 18 lb (8.2 kg) |
40 | 0.500 in (12.70 mm) | 0.312 in (7.92 mm) | 3,125 lb (1,417 kg) | 31 lb (14 kg) |
50 | 0.625 in (15.88 mm) | 0.400 in (10.16 mm) | 4,880 lb (2,210 kg) | 49 lb (22 kg) |
60 | 0.750 in (19.05 mm) | 0.469 in (11.91 mm) | 7,030 lb (3,190 kg) | 70 lb (32 kg) |
80 | 1.000 in (25.40 mm) | 0.625 in (15.88 mm) | 12,500 lb (5,700 kg) | 125 lb (57 kg) |
100 | 1.250 in (31.75 mm) | 0.750 in (19.05 mm) | 19,531 lb (8,859 kg) | 195 lb (88 kg) |
120 | 1.500 in (38.10 mm) | 0.875 in (22.23 mm) | 28,125 lb (12,757 kg) | 281 lb (127 kg) |
140 | 1.750 in (44.45 mm) | 1.000 in (25.40 mm) | 38,280 lb (17,360 kg) | 383 lb (174 kg) |
160 | 2.000 in (50.80 mm) | 1.125 in (28.58 mm) | 50,000 lb (23,000 kg) | 500 lb (230 kg) |
180 | 2.250 in (57.15 mm) | 1.460 in (37.08 mm) | 63,280 lb (28,700 kg) | 633 lb (287 kg) |
200 | 2.500 in (63.50 mm) | 1.562 in (39.67 mm) | 78,175 lb (35,460 kg) | 781 lb (354 kg) |
240 | 3.000 in (76.20 mm) | 1.875 in (47.63 mm) | 112,500 lb (51,000 kg) | 1,000 lb (450 kg |
For mnemonic purposes, below is another presentation of key dimensions from the same standard, expressed in fractions of an inch (which was part of the thinking behind the choice of preferred numbers in the ANSI standard):
Pitch (inches) | Pitch expressed in eighths |
ANSI standard chain number |
Width (inches) |
---|---|---|---|
1⁄4 | 2⁄8 | 25 | 1⁄8 |
3⁄8 | 3⁄8 | 35 | 3⁄16 |
1⁄2 | 4⁄8 | 41 | 1⁄4 |
1⁄2 | 4⁄8 | 40 | 5⁄16 |
5⁄8 | 5⁄8 | 50 | 3⁄8 |
3⁄4 | 6⁄8 | 60 | 1⁄2 |
1 | 8⁄8 | 80 | 5⁄8 |
Notes:
1. The pitch is the distance between roller centers. The width is the distance between the link plates (i.e. slightly more than the roller width to allow for clearance).
2. The right-hand digit of the standard denotes 0 = normal chain, 1 = lightweight chain, 5 = rollerless bushing chain.
3. The left-hand digit denotes the number of eighths of an inch that make up the pitch.
4. An “H” following the standard number denotes heavyweight chain. A hyphenated number following the standard number denotes double-strand (2), triple-strand (3), and so on. Thus 60H-3 denotes number 60 heavyweight triple-strand chain.
A typical bicycle chain (for derailleur gears) uses narrow 1⁄2-inch-pitch chain. The width of the chain is variable, and does not affect the load capacity. The more sprockets at the rear wheel (historically 3-6, nowadays 7-12 sprockets), the narrower the chain. Chains are sold according to the number of speeds they are designed to work with, for example, “10 speed chain”. Hub gear or single speed bicycles use 1/2″ x 1/8″ chains, where 1/8″ refers to the maximum thickness of a sprocket that can be used with the chain.
Typically chains with parallel shaped links have an even number of links, with each narrow link followed by a broad one. Chains built up with a uniform type of link, narrow at 1 and broad at the other end, can be made with an odd number of links, which can be an advantage to adapt to a special chainwheel-distance; on the other side such a chain tends to be not so strong.
Roller chains made using ISO standard are sometimes called as isochains.
WHY CHOOSE US
1. Reliable Quality Assurance System
2. Cutting-Edge Computer-Controlled CNC Machines
3. Bespoke Solutions from Highly Experienced Specialists
4. Customization and OEM Available for Specific Application
5. Extensive Inventory of Spare Parts and Accessories
6. Well-Developed CZPT Marketing Network
7. Efficient After-Sale Service System
The 219 sets of advanced automatic production equipment provide guarantees for high product quality. The 167 engineers and technicians with senior professional titles can design and develop products to meet the exact demands of customers, and OEM customizations are also available with us. Our sound global service network can provide customers with timely after-sales technical services.
We are not just a manufacturer and supplier, but also an industry consultant. We work pro-actively with you to offer expert advice and product recommendations in order to end up with a most cost effective product available for your specific application. The clients we serve CZPT range from end users to distributors and OEMs. Our OEM replacements can be substituted wherever necessary and suitable for both repair and new assemblies.
Shipping Cost:
Estimated freight per unit. |
To be negotiated|
|
---|
Standard Or Nonstandard: | Standard, Nonstandard |
---|---|
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
Hardness: | Hardened Tooth Surface |
Samples: |
US$ 0/Piece
1 Piece(Min.Order) | Order Sample |
---|
Customization: |
Available
| Customized Request |
---|
Can Conveyor Sprockets be Used in Precision Motion Control and Automation Systems?
Yes, conveyor sprockets can be used in precision motion control and automation systems. While conveyor systems are commonly associated with bulk material handling and transportation, they also find applications in industries that require precise movement and positioning of components.
In precision motion control and automation systems, conveyor sprockets play a critical role in synchronizing the movement of conveyor belts or chains with other components. By selecting sprockets with accurate tooth profiles, pitch, and material properties, manufacturers can achieve precise and repeatable motion in their automation processes.
Key factors that make conveyor sprockets suitable for precision motion control and automation systems include:
1. Tooth Profile: Conveyor sprockets are available in various tooth profiles, such as involute, circular, and square. The choice of tooth profile depends on the specific motion requirements of the automation system.
2. Pitch: Conveyor sprockets are designed with specific pitch values that correspond to the pitch of the conveyor chain or belt. The pitch accuracy ensures that the components move smoothly and consistently, which is vital in precision applications.
3. Material: High-quality materials, such as stainless steel or engineered plastics, are used to manufacture conveyor sprockets for precision applications. These materials offer excellent wear resistance, low friction, and dimensional stability, ensuring minimal variation in motion over time.
4. Low Backlash: In precision motion control, minimizing backlash is crucial to avoid errors and achieve accurate positioning. Well-designed conveyor sprockets can contribute to low backlash and enhance system performance.
5. Customization: Manufacturers can customize conveyor sprockets to meet the specific requirements of their automation systems. This includes modifying tooth count, pitch diameter, and bore size to achieve the desired motion characteristics.
6. Lubrication: Proper lubrication of conveyor sprockets is essential to maintain smooth operation and reduce friction. Lubricants should be selected based on the application’s speed, temperature, and environmental conditions.
Overall, conveyor sprockets offer a reliable and effective solution for precision motion control and automation systems. When properly selected and maintained, they contribute to the seamless operation of the automation processes, ensuring accuracy, efficiency, and productivity.
Can conveyor sprockets be used in curved or inclined conveyor systems?
Yes, conveyor sprockets can be used in curved or inclined conveyor systems. In these types of conveyor setups, the sprockets play a crucial role in guiding and driving the conveyor chain or belt along the curved or inclined path.
Curved Conveyor Systems:
In curved conveyor systems, the conveyor belt or chain needs to change its direction smoothly to navigate the curved path. To achieve this, specialized sprockets with a specific curvature are used. These sprockets are designed to match the desired curve of the conveyor and ensure that the belt or chain follows the intended path without slipping or derailing.
Inclined Conveyor Systems:
In inclined conveyor systems, the conveyor is set at an angle to transport materials between different levels. The sprockets used in inclined conveyors must be designed to accommodate the increased load and maintain proper engagement with the chain or belt to prevent slippage.
Key Considerations:
When using conveyor sprockets in curved or inclined systems, the following considerations are essential:
- Proper Sprocket Design: Ensure that the sprockets are designed to match the curvature of the conveyor for curved systems or are appropriately sized and spaced for inclined systems.
- Chain or Belt Tension: Proper tensioning of the chain or belt is crucial to prevent slippage and maintain smooth operation in inclined conveyors.
- Lubrication: Adequate lubrication of the sprockets and chains or belts is essential to minimize friction and wear in curved or inclined systems.
- Material Selection: Choose sprockets made from durable and wear-resistant materials, especially when dealing with higher loads or challenging environments.
By using the right sprockets and ensuring proper maintenance, conveyor systems can operate smoothly and efficiently in curved or inclined configurations. Consulting with conveyor system experts and sprocket manufacturers can help in selecting the most suitable sprockets for specific curved or inclined conveyor applications.
Inspecting and Maintaining Conveyor Sprockets for Smooth Operation
To ensure smooth operation and prolong the lifespan of conveyor sprockets, regular inspections and maintenance are essential. The frequency of inspections and maintenance will depend on several factors, including the operating conditions, the type of conveyor system, and the workload. However, the following general guidelines can be followed:
- Regular Visual Inspections: Perform visual inspections of the conveyor sprockets at least once a week. Check for signs of wear, damage, or debris accumulation that could affect the sprocket’s performance.
- Lubrication: Lubricate the conveyor sprockets regularly, as recommended by the manufacturer. Proper lubrication reduces friction and wear, ensuring smooth operation.
- Tension Adjustment: Check and adjust the tension of the conveyor chain or belt to the manufacturer’s specifications. Proper tension is crucial for efficient power transmission and to prevent excessive wear on the sprockets.
- Cleanliness: Keep the conveyor system clean and free from debris that may interfere with the sprocket’s movement. Regularly clean the sprockets to prevent material buildup.
- Inspect Teeth and Bore: Pay close attention to the teeth of the sprockets and the bore area. If the teeth are worn down, bent, or have significant damage, it’s time to replace the sprocket.
- Check Alignment: Ensure that the conveyor sprockets are properly aligned with the chain or belt. Misalignment can cause premature wear and damage.
- Inspect Chain or Belt: Along with the sprockets, inspect the conveyor chain or belt for signs of wear or damage. Replace any worn-out chains or belts to prevent additional stress on the sprockets.
- Scheduled Maintenance: Establish a scheduled maintenance plan based on the conveyor system’s usage and workload. Regularly perform thorough inspections, cleaning, and lubrication as part of the maintenance routine.
By following these guidelines and implementing a proactive maintenance approach, you can ensure that the conveyor sprockets function smoothly, minimize downtime, and extend the overall lifespan of your conveyor system.
editor by CX 2023-08-09
China Professional Chains Wheel Transmission Belt Gearbox Parts General Duty Conveyor Roller Chains China High-Intensity Chain Gear and High Wear Resistance Chain Sprocket a hub sprocket
Product Description
SPROCKET 5/8” X 3/8” 10B SERIES SPROCKETS
For Chain Acc.to DIN8187 ISO/R 606 | |||||
Tooth Radius r3 | 16.0mm | ||||
Radius Width C | 1.6mm | ||||
Tooth Width b1 | 9.0mm | ||||
Tooth Width B1 | 9.1mm | ||||
Tooth Width B2 | 25.5mm | ||||
Tooth Width B3 | 42.1mm | ||||
10B SERIES ROLLER CHAINS | |||||
Pitch | 15.875 mm | ||||
Internal Width | 9.65 mm | ||||
Roller Diameter | 10.16 mm |
Z | de | dp | SIMPLEX | DUPLEX | TRIPLEX | ||||||
dm | D1 | A | dm | D2 | A | dm | D3 | A | |||
8 | 47.0 | 41.48 | 25 | 10 | 25 | 25 | 12 | 40 | 25 | 12 | 55 |
9 | 52.6 | 46.42 | 30 | 10 | 25 | 30 | 12 | 40 | 30 | 12 | 55 |
10 | 57.5 | 51.37 | 35 | 10 | 25 | 35 | 12 | 40 | 35 | 12 | 55 |
11 | 63.0 | 56.34 | 37 | 12 | 30 | 39 | 14 | 40 | 39 | 16 | 55 |
12 | 68.0 | 61.34 | 42 | 12 | 30 | 44 | 14 | 40 | 44 | 16 | 55 |
13 | 73.0 | 66.32 | 47 | 12 | 30 | 49 | 14 | 40 | 49 | 16 | 55 |
14 | 78.0 | 71.34 | 52 | 12 | 30 | 54 | 14 | 40 | 54 | 16 | 55 |
15 | 83.0 | 76.36 | 57 | 12 | 30 | 59 | 14 | 40 | 59 | 16 | 55 |
16 | 88.0 | 81.37 | 60 | 12 | 30 | 64 | 16 | 45 | 64 | 16 | 60 |
17 | 93.0 | 86.39 | 60 | 12 | 30 | 69 | 16 | 45 | 69 | 16 | 60 |
18 | 98.3 | 91.42 | 70 | 14 | 30 | 74 | 16 | 45 | 74 | 16 | 60 |
19 | 103.3 | 96.45 | 70 | 14 | 30 | 79 | 16 | 45 | 79 | 16 | 60 |
20 | 108.4 | 101.49 | 75 | 14 | 30 | 84 | 16 | 45 | 84 | 16 | 60 |
21 | 113.4 | 106.52 | 75 | 16 | 30 | 85 | 16 | 45 | 85 | 20 | 60 |
22 | 118.0 | 111.55 | 80 | 16 | 30 | 90 | 16 | 45 | 90 | 20 | 60 |
23 | 123.5 | 116.58 | 80 | 16 | 30 | 95 | 16 | 45 | 95 | 20 | 60 |
24 | 128.3 | 121.62 | 80 | 16 | 30 | 100 | 16 | 45 | 100 | 20 | 60 |
25 | 134.0 | 126.66 | 80 | 16 | 30 | 105 | 16 | 45 | 105 | 20 | 60 |
26 | 139.0 | 131.70 | 85 | 20 | 35 | 110 | 20 | 45 | 110 | 20 | 60 |
27 | 144.0 | 136.75 | 85 | 20 | 35 | 110 | 20 | 45 | 110 | 20 | 60 |
28 | 148.7 | 141.78 | 90 | 20 | 35 | 115 | 20 | 45 | 115 | 20 | 60 |
29 | 153.8 | 146.83 | 90 | 20 | 35 | 115 | 20 | 45 | 115 | 20 | 60 |
30 | 158.8 | 151.87 | 90 | 20 | 35 | 120 | 20 | 45 | 120 | 20 | 60 |
31 | 163.9 | 156.92 | 95 | 20 | 35 | 120 | 20 | 45 | 120 | 20 | 60 |
32 | 168.9 | 161.95 | 95 | 20 | 35 | 120 | 20 | 45 | 120 | 20 | 60 |
33 | 174.5 | 167.00 | 95 | 20 | 35 | 120 | 20 | 45 | 120 | 20 | 60 |
34 | 179.0 | 172.05 | 95 | 20 | 35 | 120 | 20 | 45 | 120 | 20 | 60 |
35 | 184.1 | 177.10 | 95 | 20 | 35 | 120 | 20 | 45 | 120 | 20 | 60 |
36 | 189.1 | 182.15 | 100 | 20 | 35 | 120 | 20 | 45 | 120 | 25 | 60 |
37 | 194.2 | 187.20 | 100 | 20 | 35 | 120 | 20 | 45 | 120 | 25 | 60 |
38 | 199.2 | 192.24 | 100 | 20 | 35 | 120 | 20 | 45 | 120 | 25 | 60 |
39 | 204.2 | 197.29 | 100 | 20 | 35 | 120 | 20 | 45 | 120 | 25 | 60 |
40 | 209.3 | 202.34 | 100 | 20 | 35 | 120 | 20 | 45 | 120 | 25 | 60 |
41 | 214.8 | 207.38 | *100 | 20 | 40 | 120 | 20 | 50 | *130 | 25 | 60 |
42 | 2,199 | 212.43 | *100 | 20 | 40 | 120 | 20 | 50 | *130 | 25 | 60 |
43 | 224.9 | 217.48 | *100 | 20 | 40 | 120 | 20 | 50 | *130 | 25 | 60 |
44 | 230.0 | 222.53 | *100 | 20 | 40 | 120 | 20 | 50 | *130 | 25 | 60 |
45 | 235.0 | 227.58 | *100 | 20 | 40 | *120 | 20 | 50 | *130 | 25 | 60 |
46 | 240.1 | 232.63 | *100 | 20 | 40 | *120 | 20 | 50 | *130 | 25 | 60 |
47 | 245.1 | 237.68 | *100 | 20 | 40 | *120 | 20 | 50 | *130 | 25 | 60 |
48 | 250.2 | 242.73 | *100 | 20 | 40 | *120 | 20 | 50 | *130 | 25 | 60 |
49 | 255.2 | 247.78 | *100 | 20 | 40 | *120 | 20 | 50 | *130 | 25 | 60 |
50 | 260.3 | 252.82 | *100 | 20 | 40 | *120 | 20 | 50 | *130 | 25 | 60 |
51 | 265.3 | 257.87 | *100 | 20 | 40 | *120 | 20 | 50 | *130 | 25 | 60 |
52 | 270.4 | 262.92 | *100 | 20 | 40 | *120 | 20 | 50 | *130 | 25 | 60 |
53 | 275.4 | 267.97 | *100 | 20 | 40 | *120 | 20 | 50 | *130 | 25 | 60 |
54 | 280.5 | 273.03 | *100 | 20 | 40 | *120 | 20 | 50 | *130 | 25 | 60 |
55 | 285.5 | 278.08 | *100 | 20 | 40 | *120 | 20 | 50 | *130 | 25 | 60 |
56 | 290.6 | 283.13 | *100 | 20 | 40 | *120 | 20 | 50 | *130 | 25 | 60 |
57 | 296.0 | 288.18 | *100 | 20 | 40 | *120 | 20 | 50 | *130 | 25 | 60 |
58 | 300.7 | 293.23 | *100 | 20 | 43 | *120 | 20 | 57 | *130 | 25 | 64 |
59 | 305.7 | 298.28 | *100 | 20 | 43 | *120 | 20 | 57 | *130 | 25 | 64 |
60 | 310.8 | 303.33 | *100 | 20 | 43 | *120 | 20 | 57 | *130 | 25 | 64 |
62 | 321.4 | 313.43 | *100 | 20 | 43 | *120 | 20 | 57 | *130 | 25 | 64 |
64 | 331.5 | 323.53 | *100 | 20 | 43 | *120 | 20 | 57 | *130 | 25 | 67 |
65 | 336.5 | 328.58 | *100 | 20 | 43 | *120 | 20 | 57 | *130 | 25 | 67 |
66 | 341.6 | 333.64 | *100 | 20 | 43 | *120 | 20 | 57 | *130 | 25 | 67 |
68 | 351.7 | 343.74 | *100 | 20 | 43 | *120 | 20 | 57 | *130 | 25 | 67 |
70 | 361.8 | 353.84 | *100 | 20 | 43 | *120 | 20 | 57 | *130 | 25 | 67 |
72 | 371.9 | 363.94 | *100 | 20 | 43 | *120 | 20 | 57 | *130 | 25 | 67 |
75 | 387.1 | 379.10 | *100 | 20 | 43 | *120 | 20 | 57 | *130 | 25 | 67 |
76 | 392.1 | 384.15 | *100 | 20 | 43 | *120 | 20 | 57 | *130 | 25 | 67 |
78 | 402.2 | 394.25 | *100 | 20 | 43 | *120 | 20 | 57 | *130 | 25 | 67 |
80 | 412.3 | 404.36 | *100 | 20 | 43 | *130 | 20 | 57 | *130 | 25 | 67 |
85 | 437.6 | 429.62 | *100 | 20 | 50 | *130 | 20 | 58 | *130 | 25 | 67 |
90 | 462.8 | 454.88 | *100 | 20 | 50 | *130 | 20 | 58 | *130 | 25 | 67 |
95 | 488.5 | 480.14 | *100 | 20 | 50 | *130 | 20 | 58 | *130 | 25 | 67 |
100 | 513.4 | 505.40 | *100 | 20 | 50 | *130 | 20 | 58 | *130 | 25 | 67 |
110 | 563.9 | 555.92 | *100 | 20 | 50 | *130 | 20 | 58 | *130 | 25 | 67 |
114 | 584.1 | 576.13 | *100 | 20 | 50 | *130 | 20 | 58 | *130 | 25 | 67 |
120 | 614.4 | 606.45 | *100 | 20 | 50 | *130 | 20 | 58 | *130 | 25 | 67 |
125 | 639.7 | 631.51 | *100 | 20 | 50 | *130 | 20 | 58 | *130 | 25 | 67 |
Notice: *welding hub
BASIC INFO.
Product name | DIN ISO Standard Sprocket for Roller Chain |
Materials Available | 1. Stainless Steel: SS304, SS316, etc |
2. Alloy Steel: C45, 45Mn, 42CrMo, 20CrMo, etc | |
3. OEM according to your request | |
Surface Treatment | Heat treatment, Quenching treatment, High frequency normalizing treatment, Polishing, Electrophoresis paint processing, Anodic oxidation treatment, etc |
Characteristic | Fire Resistant, Oil Resistant, Heat Resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, etc |
Design criterion | ISO DIN ANSI & Customer Drawings |
Size | Customer Drawings & ISO standard |
Application | Industrial transmission equipment |
Package | Wooden Case / Container and pallet, or made-to-order |
Certificate | ISO9001: 2008 |
Advantage | Quality first, Service first, Competitive price, Fast delivery |
Delivery Time | 20 days for samples. 45 days for official order. |
INSTALLATION AND USING
The chain spoket, as a drive or deflection for chains, has pockets to hold the chain links with a D-profile cross section with flat side surfaces parallel to the centre plane of the chain links, and outer surfaces at right angles to the chain link centre plane. The chain links are pressed firmly against the outer surfaces and each of the side surfaces by the angled laying surfaces at the base of the pockets, and also the support surfaces of the wheel body together with the end sides of the webs formed by the leading and trailing walls of the pocket.
NOTICE
When fitting new chainwheels it is very important that a new chain is fitted at the same time, and vice versa. Using an old chain with new sprockets, or a new chain with old sprockets will cause rapid wear.
It is important if you are installing the chainwheels yourself to have the factory service manual specific to your model. Our chainwheels are made to be a direct replacement for your OEM chainwheels and as such, the installation should be performed according to your models service manual.
During use a chain will stretch (i.e. the pins will wear causing extension of the chain). Using a chain which has been stretched more than the above maximum allowance causes the chain to ride up the teeth of the sprocket. This causes damage to the tips of the chainwheels teeth, as the force transmitted by the chain is transmitted entirely through the top of the tooth, rather than the whole tooth. This results in severe wearing of the chainwheel.
FOR CHAIN STHangZhouRDS
Standards organizations (such as ANSI and ISO) maintain standards for design, dimensions, and interchangeability of transmission chains. For example, the following Table shows data from ANSI standard B29.1-2011 (Precision Power Transmission Roller Chains, Attachments, and Sprockets) developed by the American Society of Mechanical Engineers (ASME). See the references[8][9][10] for additional information.
ASME/ANSI B29.1-2011 Roller Chain Standard SizesSizePitchMaximum Roller DiameterMinimum Ultimate Tensile StrengthMeasuring Load25
ASME/ANSI B29.1-2011 Roller Chain Standard Sizes | ||||
Size | Pitch | Maximum Roller Diameter | Minimum Ultimate Tensile Strength | Measuring Load |
---|---|---|---|---|
25 | 0.250 in (6.35 mm) | 0.130 in (3.30 mm) | 780 lb (350 kg) | 18 lb (8.2 kg) |
35 | 0.375 in (9.53 mm) | 0.200 in (5.08 mm) | 1,760 lb (800 kg) | 18 lb (8.2 kg) |
41 | 0.500 in (12.70 mm) | 0.306 in (7.77 mm) | 1,500 lb (680 kg) | 18 lb (8.2 kg) |
40 | 0.500 in (12.70 mm) | 0.312 in (7.92 mm) | 3,125 lb (1,417 kg) | 31 lb (14 kg) |
50 | 0.625 in (15.88 mm) | 0.400 in (10.16 mm) | 4,880 lb (2,210 kg) | 49 lb (22 kg) |
60 | 0.750 in (19.05 mm) | 0.469 in (11.91 mm) | 7,030 lb (3,190 kg) | 70 lb (32 kg) |
80 | 1.000 in (25.40 mm) | 0.625 in (15.88 mm) | 12,500 lb (5,700 kg) | 125 lb (57 kg) |
100 | 1.250 in (31.75 mm) | 0.750 in (19.05 mm) | 19,531 lb (8,859 kg) | 195 lb (88 kg) |
120 | 1.500 in (38.10 mm) | 0.875 in (22.23 mm) | 28,125 lb (12,757 kg) | 281 lb (127 kg) |
140 | 1.750 in (44.45 mm) | 1.000 in (25.40 mm) | 38,280 lb (17,360 kg) | 383 lb (174 kg) |
160 | 2.000 in (50.80 mm) | 1.125 in (28.58 mm) | 50,000 lb (23,000 kg) | 500 lb (230 kg) |
180 | 2.250 in (57.15 mm) | 1.460 in (37.08 mm) | 63,280 lb (28,700 kg) | 633 lb (287 kg) |
200 | 2.500 in (63.50 mm) | 1.562 in (39.67 mm) | 78,175 lb (35,460 kg) | 781 lb (354 kg) |
240 | 3.000 in (76.20 mm) | 1.875 in (47.63 mm) | 112,500 lb (51,000 kg) | 1,000 lb (450 kg |
For mnemonic purposes, below is another presentation of key dimensions from the same standard, expressed in fractions of an inch (which was part of the thinking behind the choice of preferred numbers in the ANSI standard):
Pitch (inches) | Pitch expressed in eighths |
ANSI standard chain number |
Width (inches) |
---|---|---|---|
1⁄4 | 2⁄8 | 25 | 1⁄8 |
3⁄8 | 3⁄8 | 35 | 3⁄16 |
1⁄2 | 4⁄8 | 41 | 1⁄4 |
1⁄2 | 4⁄8 | 40 | 5⁄16 |
5⁄8 | 5⁄8 | 50 | 3⁄8 |
3⁄4 | 6⁄8 | 60 | 1⁄2 |
1 | 8⁄8 | 80 | 5⁄8 |
Notes:
1. The pitch is the distance between roller centers. The width is the distance between the link plates (i.e. slightly more than the roller width to allow for clearance).
2. The right-hand digit of the standard denotes 0 = normal chain, 1 = lightweight chain, 5 = rollerless bushing chain.
3. The left-hand digit denotes the number of eighths of an inch that make up the pitch.
4. An “H” following the standard number denotes heavyweight chain. A hyphenated number following the standard number denotes double-strand (2), triple-strand (3), and so on. Thus 60H-3 denotes number 60 heavyweight triple-strand chain.
A typical bicycle chain (for derailleur gears) uses narrow 1⁄2-inch-pitch chain. The width of the chain is variable, and does not affect the load capacity. The more sprockets at the rear wheel (historically 3-6, nowadays 7-12 sprockets), the narrower the chain. Chains are sold according to the number of speeds they are designed to work with, for example, “10 speed chain”. Hub gear or single speed bicycles use 1/2″ x 1/8″ chains, where 1/8″ refers to the maximum thickness of a sprocket that can be used with the chain.
Typically chains with parallel shaped links have an even number of links, with each narrow link followed by a broad one. Chains built up with a uniform type of link, narrow at 1 and broad at the other end, can be made with an odd number of links, which can be an advantage to adapt to a special chainwheel-distance; on the other side such a chain tends to be not so strong.
Roller chains made using ISO standard are sometimes called as isochains.
WHY CHOOSE US
1. Reliable Quality Assurance System
2. Cutting-Edge Computer-Controlled CNC Machines
3. Bespoke Solutions from Highly Experienced Specialists
4. Customization and OEM Available for Specific Application
5. Extensive Inventory of Spare Parts and Accessories
6. Well-Developed CZPT Marketing Network
7. Efficient After-Sale Service System
The 219 sets of advanced automatic production equipment provide guarantees for high product quality. The 167 engineers and technicians with senior professional titles can design and develop products to meet the exact demands of customers, and OEM customizations are also available with us. Our sound global service network can provide customers with timely after-sales technical services.
We are not just a manufacturer and supplier, but also an industry consultant. We work pro-actively with you to offer expert advice and product recommendations in order to end up with a most cost effective product available for your specific application. The clients we serve CZPT range from end users to distributors and OEMs. Our OEM replacements can be substituted wherever necessary and suitable for both repair and new assemblies.
Standard Or Nonstandard: | Standard |
---|---|
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
Hardness: | Hardened Tooth Surface |
Manufacturing Method: | Rolling Gear, Cut Gear |
Toothed Portion Shape: | Spur Gear |
Material: | 1045 |
Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
Sprocket Basics
When it comes to sprockets, it’s important to understand the basics of design. This includes chain size and number of teeth. The number of teeth will vary depending on the type of chain and application. When determining the number of teeth, the angle between the teeth should be at least 360 degrees.
size
There are many factors to consider when choosing the correct sprocket size. The first thing to do is to determine if the sprocket is a double sprocket or a single sprocket. Also available in a variety of sizes. To determine the exact size, you should measure the distance between the grooves of the sprocket teeth and their opposite tooth slots. The distance between these two points is called the caliper diameter.
The size of the sprockets also varies depending on the type of chain. Large sprockets have arms, while smaller sprockets usually don’t. The arms reduce weight and inertia, making them more economical to operate. Some sprockets also have openings, which make them easier to assemble and disassemble. Some sprockets are also plated for a stronger construction. Some sprockets are manufactured with flame or induction hardened parts.
Sprockets are often used in conveyors, pallet conveyors and other conveying systems. The size of the sprocket should match the size of the chain. A caliper will help you determine if the sprocket has worn teeth. Another way to identify worn sprockets is to measure their diameter.
In addition to size, sprockets should have the correct pitch and center distance. This will help keep the roller chain taut. The chain should be clean and properly lubricated. There should be a small gap between the pin and bushing so that oil can pass through the sprocket and chain. In addition to this, the center-to-center distance between the chain and the sprocket should be at least 1.5 times the diameter of the sprocket.
The chain should have at least 17 teeth, which is common in the industry. Having smaller spacing will reduce mechanical losses and noise. However, larger sprocket sizes are best for applications with higher workloads.
Material
Sprockets are mechanical parts that mesh with the chain to move the chain. It is made of metal or reinforced plastic and usually resembles a gear. It is a gear design for a specific type of chain. Most sprocket and chain systems work the same way, although they vary in material and pitch.
There are three basic types of sprockets: single-strand, double-strand, and triple-strand. The length and number of teeth for each type are specified by various standards. For reference, the ISO-DIN standard is shown. Most sprockets are made of alloy steel and are case hardened and tempered in the tooth area. They also have a hub and a key for mounting.
Metal sprockets can be made of steel or aluminum alloys. While steel is a more durable material, aluminum sprockets are more attractive. Steel is the best material for long rides, while aluminum sprockets are better for casual riding.
In addition to automotive and industrial applications, sprockets are used in oil and gas, textile machinery, instrumentation and mechanical transmission. Many types of sprockets are interchangeable with each other. For added protection, they can also be galvanized to prevent rust. The main methods of galvanizing sprockets are hot-dip galvanizing and electro-galvanizing.
Sprockets are usually made of steel or aluminum. Their design is similar to that of gears, although they are more widely spaced than their counterparts. They can also span longer distances than gears, allowing them to be used for power transmission.
Function
A chain drive is a common type of mechanical transmission in which sprockets are used to help reduce the speed of a moving object. Sprockets can have horizontal, vertical or inclined pitch and are usually used in pairs. The teeth of the sprocket mesh with the rollers on the drive chain, reducing the speed. These sprockets are usually made of metal, but can also be made of plastic or composite materials.
The role of the sprocket is to transmit motion from the output shaft of the engine to the rear wheels. For this, the front sprocket needs to rotate at the same speed as the engine output shaft. It can be mounted either on the drive track or on the front of the vehicle. A third sprocket can be connected to the drive track. In addition, the front sprocket is used to pull the drive chain. This will help transfer power from the engine to the rear wheels, allowing the motorcycle to travel forward. The side plates of the chain also help transmit chain tension.
The bushings are subjected to the tension applied to the chain as it passes through the sprockets thousands of times per minute. This puts pressure on the pin inside the bushing. Additionally, the pins must withstand bending and shearing forces transmitted from the plate to the bushing. The pins must also withstand impact and have high tensile strength. If the pin is worn, it will need to be replaced or repaired.
Sprockets power the chain-driven motion system and carry heavy loads. Proper selection of sprockets can prevent damage to your equipment. To do this, you need to select the appropriate sprocket based on the type of assembly and system specification.
maintain
Sprocket maintenance is an important part of motorcycle maintenance. Failure to do so will result in frequent chain changes and additional costs. Regular maintenance of your chain will help ensure your chain will last 30,000 miles or more. By comparison, a poorly maintained chain only lasts 10,000 miles.
Checking the sprocket is very easy. First, remove the chain and align it. Next, check for any foreign objects. If you see a damaged sprocket, you need to replace it. If you can’t replace a worn sprocket, you can buy a new chain. However, the new chain will not last as long as the old one.
Check for signs of rust. Rust can form on the chain due to exposure to humidity and heat. When the pins or rollers get rusted, the seals are damaged. If the pins or rollers are rusted, it’s time to replace the chain.
Regular maintenance of the chain is important to prevent kinks and slippage. This can cause excessive wear on the sprockets and chain. If the teeth are worn, the chain will not be able to properly grip the sprocket, resulting in difficult shifting and severe vibration.
If your chain is several years old, it is important to lubricate it every few months to prevent rust. It is also important to clean the chain thoroughly before lubricating to keep it clean and lubricated. Non-petroleum-based cleaners can help remove grit that may have built up. If you use the chain for a long time, you will need to clean it every 300-600 miles.
editor by CX 2023-04-11
China high quality Professional factory manufacturing CZPT roller chain motorcycle parts conveyor chain with high quality
Merchandise Description
XIHU (WEST LAKE) DIS.HUA Roller Chain Motorbike Part Sprocket Conveyor Chain
Why choose us ?
1. HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd proven in 1991, we have 5 subsidiaries in china and also have 6 subsidiaries abroad
2. we masking a creation location of two hundred,100 sq. meters, have much more than 1,800 sets of sophisticated tools and above 3,one hundred hugely expert workers, the annual generation capability has exceeded 20,000,000 meters
three. we specialised in creating all sorts of standard chains and particular chains, these kinds of as A or B collection chains, generate chains, conveyor chains, drag chains, agricultural chains, sprockets, gears and so on
4. we have received ISO9001, ISO14001, ISO16969, CZPT and API certificates.
5. Our companions amid entire world leading enterprises, this sort of as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR, and so forth.
Our agricultural chains are as subsequent things:
one. SH series substantial energy weighty duty brief pitch roller chains
2. SP series substantial strength large responsibility limited pitch roller chains
3. Strolling tractor chains
4. Merge chains
5. ZGS38 merge chain with attachments
six. Rice harvester chains
7. Numerous agricultural chain with attachments
eight. S sort metal agricultural chains
nine. S type metal agricultural chain with attachments
10. A Sort metal agricultural chains
eleven. CA type metal agricultural chains
12. C kind metal agricultural chain with attachments
thirteen. Special agricultural chain with attachments
one) Associated Goods
2) Certificates
HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd was founded in 1 9 9 1, and now it has five wholly owned subsidiaries, one in ZheJiang province, other four in HangZhou, ZHangZhoug province, it is a professional manufacturer of chains, sprockets, tooth gears and various power transmission products.
The group has XIHU (WEST LAKE) DIS.HUA, ZIQIANG brands, is focused on producing all variety of standard roller chains and special chains, such as conveyor chain, stainless steel chain, agricultural chain. With Xihu (West Lake) Dis.hua brand registered in more than 70 countries like America, Europe, Japan, it is building long term cooperation with these world top enterprises, such as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR.
There is a technical center of province level, Xihu (West Lake) Dis.hua academician working station, experiment station for Xihu (West Lake) Dis.hua post doctors, and national hundreds of program set up in Xihu (West Lake) Dis.hua group. With these platforms and strong technical ability, the more than hundreds of Engineers and technicians have developed all variety of special high precise and high strength products, conducted mold programs for key components in the car and national industry revitalizing program.
Great attention has been paid on environmental protection and energy saving. The product well displays environmental protection and energy saving. In the year of 2 0 0 0, Xihu (West Lake) Dis.hua took the lead in gaining I S O 1 4 0 0 1 environment management certificate and thereafter passed the inspection of clean production and recycling economy, winning the title of “ZHangZhoug Green Enterprise”.
“We are always serving our customers with our best products.”
More than time, the sprocket enamel dress in out because of to friction caused by the consistent actual physical get in touch with amongst the sprocket enamel and the sprocket. ep manufactures intelligent tooth sprockets with wear indicator pins. These visible put on indicators notify operators and inspectors when sprockets are even now functioning properly and when they need to be changed.
Above time, the sprocket enamel put on out because of to friction caused by the continual physical make contact with between the sprocket teeth and the sprocket. ep manufactures wise tooth sprockets with put on indicator pins. These visible use indicators explain to operators and inspectors when sprockets are still operating properly and when they need to be changed.
China Good quality Transmission Belt Gearbox Parts General Duty Conveyor Roller Chains and Conveyor Chain B Series with Hardened Teeth 08A 86teeth Series Sprocket with Hot selling
Merchandise Description
SPROCKET 1/2” X 5/16” 08B Series SPROCKETS
For Chain Acc.to DIN8187 ISO/R 606 | |||||
Tooth Radius r3 | thirteen.0mm | ||||
Radius Width C | one.3mm | ||||
Tooth Width b1 | 7.0mm | ||||
Tooth Width B1 | seven.2mm | ||||
Tooth Width B2 | 21.0mm | ||||
Tooth Width B3 | 34.9mm | ||||
08B Sequence ROLLER CHAINS | |||||
Pitch | 12.7 mm | ||||
Internal Width | 7.seventy five mm | ||||
Roller Diameter | 8.51 mm |
Z | de | dp | SIMPLEX | DUPLEX | TRIPLEX |
D1 | D2 | D3 | |||
eight | 37.2 | 33.18 | 8 | 10 | 10 |
nine | 41.0 | 37.13 | 8 | 10 | ten |
ten | forty five.2 | 41.10 | 8 | ten | ten |
11 | 48.7 | forty five.07 | 10 | 10 | 12 |
twelve | fifty three.0 | 49.07 | 10 | 10 | twelve |
13 | fifty seven.4 | fifty three.06 | 10 | 10 | twelve |
fourteen | 61.8 | fifty seven.07 | ten | 10 | twelve |
15 | 65.5 | sixty one.09 | 10 | 10 | 12 |
16 | sixty nine.5 | 65.10 | ten | twelve | 16 |
17 | seventy three.6 | sixty nine.11 | 10 | twelve | 16 |
18 | seventy seven.8 | seventy three.14 | 10 | twelve | 16 |
19 | eighty one.7 | seventy seven.16 | 10 | 12 | 16 |
20 | 85.8 | 81.19 | 10 | 12 | sixteen |
21 | 89.7 | 85.22 | 12 | sixteen | 16 |
22 | 93.8 | 89.24 | twelve | 16 | sixteen |
23 | 98.2 | 93.27 | twelve | 16 | 16 |
24 | 101.8 | ninety seven.29 | 12 | 16 | sixteen |
25 | one hundred and five.8 | one hundred and one.33 | 12 | 16 | 16 |
26 | a hundred and ten.0 | 105.36 | 16 | 16 | sixteen |
27 | 114.0 | 109.40 | sixteen | sixteen | sixteen |
28 | 118.0 | 113.42 | 16 | 16 | sixteen |
29 | 122.0 | 117.46 | sixteen | sixteen | sixteen |
thirty | 126.1 | 121.50 | sixteen | 16 | sixteen |
31 | one hundred thirty.2 | a hundred twenty five.54 | sixteen | 16 | twenty |
32 | 134.3 | 129.56 | sixteen | 16 | 20 |
33 | 138.4 | 133.60 | 16 | 16 | twenty |
34 | 142.6 | 137.64 | 16 | sixteen | twenty |
35 | 146.7 | 141.68 | 16 | sixteen | twenty |
36 | 151.0 | a hundred forty five.72 | sixteen | 20 | twenty |
37 | 154.6 | 149.76 | 16 | twenty | twenty |
38 | 158.6 | 153.80 | 16 | twenty | twenty |
39 | 162.7 | 157.83 | sixteen | twenty | twenty |
forty | 166.8 | 161.87 | 16 | 20 | twenty |
forty one | 171.4 | one hundred sixty five.91 | 20 | 20 | twenty five |
forty two | one hundred seventy five.4 | 169.94 | 20 | 20 | 25 |
43 | 179.7 | 173.98 | 20 | 20 | 25 |
forty four | 183.8 | 178.02 | 20 | twenty | twenty five |
45 | 188.0 | 182.07 | twenty | twenty | 25 |
forty six | 192.1 | 186.10 | twenty | 20 | twenty five |
47 | 196.2 | a hundred ninety.14 | 20 | 20 | 25 |
forty eight | 200.3 | 194.18 | 20 | twenty | 25 |
49 | 204.3 | 198.22 | 20 | 20 | twenty five |
50 | 208.3 | 202.26 | 20 | twenty | twenty five |
fifty one | 212.1 | 206.30 | twenty | twenty five | twenty five |
52 | 216.1 | 210.34 | 20 | twenty five | 25 |
fifty three | 220.2 | 214.37 | twenty | twenty five | twenty five |
54 | 224.1 | 218.43 | 20 | twenty five | twenty five |
fifty five | 228.1 | 222.46 | twenty | twenty five | twenty five |
fifty six | 232.2 | 226.50 | twenty | 25 | 25 |
fifty seven | 236.4 | 230.54 | twenty | 25 | twenty five |
58 | 240.5 | 234.58 | 20 | 25 | twenty five |
59 | 244.5 | 238.62 | twenty | 25 | twenty five |
sixty | 248.6 | 242.66 | 20 | twenty five | 25 |
sixty two | 256.9 | 250.74 | twenty five | twenty five | 25 |
sixty four | 265.1 | 258.82 | twenty five | twenty five | twenty five |
65 | 269.0 | 262.86 | 25 | twenty five | 25 |
sixty six | 273.0 | 266.91 | twenty five | twenty five | twenty five |
sixty eight | 281.0 | 274.99 | 25 | twenty five | 25 |
70 | 289.0 | 283.07 | 25 | twenty five | 25 |
seventy two | 297.2 | 291.15 | twenty five | 25 | 25 |
seventy five | 309.2 | 303.28 | 25 | twenty five | twenty five |
76 | 313.2 | 307.32 | 25 | 25 | twenty five |
seventy eight | 321.4 | 315.40 | 25 | 25 | 25 |
80 | 329.4 | 323.49 | 25 | 25 | 25 |
eighty five | 349.0 | 343.69 | 25 | twenty five | 25 |
90 | 369.9 | 363.90 | twenty five | 25 | 25 |
95 | 390.1 | 384.11 | twenty five | 25 | twenty five |
100 | 410.3 | 404.32 | twenty five | twenty five | 25 |
one hundred ten | 450.7 | 444.74 | twenty five | twenty five | 25 |
114 | 466.9 | 460.91 | 25 | twenty five | 25 |
one hundred twenty | 491.2 | 485.16 | 25 | twenty five | twenty five |
one hundred twenty five | 511.3 | 505.37 | 25 | 25 | twenty five |
Standard Data.
Sort: |
Simplex, Duplex, Triplex |
Sprocket Model: |
three/8″,1/2″,5/8″,3/4″,1″,1.25″,1.fifty”,1.seventy five”,2.00″,2.25″,2.00″,2.twenty five”,2.fifty”, 3″ |
Enamel Amount: |
9-100 |
Regular: |
ANSI , JIS, DIN, ISO |
Content: |
1571, 1045, SS304 , SS316 As Per Consumer Request. |
Performance Treatment method: |
Carburizing, Large Frequency Treatment method, Hardening and Tempering, Nitriding |
Floor Therapy: |
Black of Oxidation, Zincing, Nickelage. |
Attribute | Fire Resistant, Oil Resistant, Heat Resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, and many others |
Layout criterion | ISO DIN ANSI & Customer Drawings |
Application | Industrial transmission products |
Deal | Wooden Circumstance / Container and pallet, or created-to-buy |
Certification: |
ISO9001 SGS |
Quality Inspection: |
Self-check and Final-check out |
Sample: |
ODM&OEM, Trial Purchase Offered and Welcome |
Gain | Quality very first, Support 1st, Aggressive value, Rapidly shipping |
Supply Time | ten days for samples. 15 days for official order. |
Set up AND Employing
The chain spocket, as a drive or deflection for chains, has pockets to maintain the chain back links with a D-profile CZPT segment with flat aspect surfaces parallel to the centre plane of the chain backlinks, and outer surfaces at right angles to the chain link centre aircraft. The chain links are pressed firmly against the outer surfaces and every of the aspect surfaces by the angled laying surfaces at the base of the pockets, and also the assist surfaces of the wheel physique collectively with the finish sides of the webs shaped by the foremost and trailing walls of the pocket.
Observe
When CZPT new chainwheels it is really crucial that a new chain is equipped at the very same time, and vice versa. Using an aged chain with new sprockets, or a new chain with previous sprockets will cause rapid dress in.
It is essential if you are setting up the chainwheels by yourself to have the manufacturing unit provider manual distinct to your design. Our chainwheels are produced to be a immediate CZPT for your OEM chainwheels and as this sort of, the installation must be performed according to your versions support handbook.
During use a chain will extend (i.e. the pins will use causing extension of the chain). Employing a chain which has been stretched a lot more than the earlier mentioned optimum allowance leads to the chain to experience up the enamel of the sprocket. This brings about harm to the suggestions of the chainwheels enamel, as the power transmitted by the chain is transmitted fully through the best of the tooth, fairly than the whole tooth. This final results in significant sporting of the chainwheel.
FOR CHAIN STHangZhouRDS
Standards corporations (such as ANSI and ISO) sustain specifications for layout, proportions, and interchangeability of transmission chains. For instance, the adhering to Table displays knowledge from ANSI regular B29.1-2011 (Precision Electrical power Transmission Roller Chains, Attachments, and Sprockets) produced by the American Modern society of Mechanical Engineers (ASME). See the references[8][9][ten] for additional information.
ASME/ANSI B29.1-2011 Roller Chain Regular SizesSizePitchMaximum Roller DiameterMinimum Greatest Tensile StrengthMeasuring Load25
ASME/ANSI B29.1-2011 Roller Chain Common Sizes | ||||
Size | Pitch | Maximum Roller Diameter | Minimal Final Tensile Power | Measuring Load |
---|---|---|---|---|
twenty five | .250 in (6.35 mm) | .130 in (3.thirty mm) | 780 lb (350 kg) | eighteen lb (8.2 kg) |
35 | .375 in (9.fifty three mm) | .200 in (5.08 mm) | one,760 lb (800 kg) | eighteen lb (8.2 kg) |
41 | .five hundred in (twelve.70 mm) | .306 in (7.seventy seven mm) | 1,five hundred lb (680 kg) | 18 lb (8.2 kg) |
40 | .five hundred in (twelve.70 mm) | .312 in (7.92 mm) | 3,one hundred twenty five lb (1,417 kg) | 31 lb (fourteen kg) |
fifty | .625 in (15.88 mm) | .four hundred in (ten.16 mm) | four,880 lb (2,210 kg) | 49 lb (22 kg) |
sixty | .750 in (19.05 mm) | .469 in (eleven.91 mm) | seven,030 lb (3,one hundred ninety kg) | 70 lb (32 kg) |
80 | 1.000 in (twenty five.40 mm) | .625 in (15.88 mm) | 12,five hundred lb (5,seven hundred kg) | 125 lb (fifty seven kg) |
a hundred | one.250 in (31.75 mm) | .750 in (19.05 mm) | 19,531 lb (8,859 kg) | 195 lb (88 kg) |
120 | 1.500 in (38.10 mm) | .875 in (22.23 mm) | 28,125 lb (12,757 kg) | 281 lb (127 kg) |
a hundred and forty | 1.750 in (44.45 mm) | one.000 in (25.40 mm) | 38,280 lb (17,360 kg) | 383 lb (174 kg) |
one hundred sixty | two.000 in (50.80 mm) | one.a hundred twenty five in (28.fifty eight mm) | 50,000 lb (23,000 kg) | five hundred lb (230 kg) |
one hundred eighty | 2.250 in (fifty seven.fifteen mm) | 1.460 in (37.08 mm) | sixty three,280 lb (28,seven-hundred kg) | 633 lb (287 kg) |
two hundred | two.500 in (63.50 mm) | 1.562 in (39.67 mm) | 78,a hundred seventy five lb (35,460 kg) | 781 lb (354 kg) |
240 | 3.000 in (76.twenty mm) | 1.875 in (47.63 mm) | 112,five hundred lb (fifty one,000 kg) | one,000 lb (450 kg |
For mnemonic needs, underneath is an additional presentation of important proportions from the identical common, expressed in fractions of an inch (which was component of the thinking powering the choice of chosen numbers in the ANSI standard):
Pitch (inches) | Pitch expressed in eighths |
ANSI regular chain number |
Width (inches) |
---|---|---|---|
1⁄four | two⁄eight | two5 | 1⁄8 |
three⁄eight | 3⁄8 | threefive | 3⁄sixteen |
one⁄2 | 4⁄eight | 4one | one⁄four |
one⁄two | 4⁄eight | 4 | five⁄16 |
five⁄eight | 5⁄8 | five | three⁄eight |
3⁄four | six⁄8 | 6 | 1⁄2 |
1 | eight⁄eight | eight | 5⁄8 |
Notes:
one. The pitch is the distance in between roller facilities. The width is the distance amongst the url plates (i.e. a bit far more than the roller width to permit for clearance).
2. The right-hand digit of the standard denotes 0 = standard chain, 1 = lightweight chain, 5 = rollerless bushing chain.
three. The still left-hand digit denotes the quantity of eighths of an inch that make up the pitch.
4. An “H” following the normal amount denotes heavyweight chain. A hyphenated number adhering to the common variety denotes double-strand (2), triple-strand (3), and so on. Thus 60H-3 denotes amount sixty heavyweight triple-strand chain.
A normal bicycle chain (for derailleur gears) utilizes slender 1⁄2-inch-pitch chain. The width of the chain is variable, and does not influence the load capability. The far more sprockets at the rear wheel (historically 3-6, today 7-12 sprockets), the narrower the chain. Chains are marketed according to the amount of speeds they are created to work with, for illustration, “ten velocity chain”. Hub gear or single velocity bicycles use 1/2″ x 1/8″ chains, the place 1/8″ refers to the highest thickness of a sprocket that can be utilised with the chain.
Generally chains with parallel formed hyperlinks have an even quantity of backlinks, with every single narrow url adopted by a broad 1.Chains constructed up with a uniform variety of url, narrow at 1 and broad at the other finish, can be created with an odd variety of links, which can be an gain to adapt to a special chainwheel-distance on the other facet this kind of a chain tends to be not so sturdy.
Roller chains created utilizing ISO common are at times known as as isochains.
WHY Decide on US
one. Dependable High quality Assurance Technique
2. Cutting-Edge Pc-Managed CNC Devices
three. Bespoke Options from Highly Knowledgeable Professionals
4. Customization and OEM Obtainable for Particular Application
5. In depth Stock of Spare Parts and Equipment
6. Effectively-Created Globally Advertising Network
seven. Productive Following-Sale Service Technique
The 219 sets of sophisticated automatic creation gear provide assures for substantial merchandise top quality. The 167 engineers and experts with senior expert titles can layout and create merchandise to meet up with the exact needs of buyers, and OEM customizations are also obtainable with us. Our sound global support community can offer consumers with timely right after-sales complex companies.
We are not just a company and provider, but also an industry specialist. We perform pro-actively with you to offer expert suggestions and solution tips in purchase to stop up with a most cost effective merchandise available for your certain application. The clientele we provide throughout the world assortment from end customers to distributors and OEMs. Our OEM replacements can be substituted anywhere needed and suitable for equally mend and new assemblies.
Sprockets are produced to ISO606 and ASME B29.one hundred specifications, obtainable in plate, solitary and double hub configurations, made from substantial quality carbon metal, optional tapered bushings simplify installation and elimination, treatments accessible upon request, such as black oxide
Roller sprockets are frequently utilized in industrial and commercial programs to transmit drive to the chain by meshing with rollers on the chain, the teeth of which mate with the interior plates of the chain. A broad variety of purposes benefit from these, which includes conveyor belts, large industrial drives, robotics, electrical assembly, and far more.
China Good quality Transmission Belt Gearbox Parts B Series with Hardnered Teeth Roller Chains and Conveyor Chain and Driving Chains 08A 70teeth Series Sprocket with Hot selling
Solution Description
SPROCKET 1/2” X 5/16” 08B Sequence SPROCKETS
For Chain Acc.to DIN8187 ISO/R 606 | |||||
Tooth Radius r3 | 13.0mm | ||||
Radius Width C | 1.3mm | ||||
Tooth Width b1 | 7.0mm | ||||
Tooth Width B1 | seven.2mm | ||||
Tooth Width B2 | 21.0mm | ||||
Tooth Width B3 | 34.9mm | ||||
08B Collection ROLLER CHAINS | |||||
Pitch | twelve.7 mm | ||||
Internal Width | seven.75 mm | ||||
Roller Diameter | 8.fifty one mm |
Z | de | dp | SIMPLEX | DUPLEX | TRIPLEX |
D1 | D2 | D3 | |||
8 | 37.2 | 33.18 | eight | ten | 10 |
nine | 41.0 | 37.13 | 8 | 10 | ten |
ten | 45.2 | forty one.10 | 8 | ten | 10 |
eleven | 48.7 | forty five.07 | 10 | ten | 12 |
12 | 53.0 | 49.07 | ten | ten | twelve |
thirteen | 57.4 | 53.06 | ten | ten | twelve |
14 | 61.8 | 57.07 | 10 | ten | twelve |
15 | 65.5 | 61.09 | ten | 10 | 12 |
16 | 69.5 | 65.10 | 10 | twelve | 16 |
17 | seventy three.6 | 69.11 | ten | 12 | 16 |
18 | 77.8 | 73.14 | 10 | twelve | sixteen |
19 | eighty one.7 | seventy seven.16 | 10 | twelve | 16 |
20 | 85.8 | 81.19 | ten | twelve | 16 |
21 | 89.7 | 85.22 | twelve | 16 | 16 |
22 | ninety three.8 | 89.24 | twelve | sixteen | sixteen |
23 | ninety eight.2 | ninety three.27 | twelve | 16 | 16 |
24 | a hundred and one.8 | 97.29 | 12 | 16 | 16 |
25 | a hundred and five.8 | a hundred and one.33 | twelve | 16 | 16 |
26 | one hundred ten.0 | one zero five.36 | 16 | sixteen | sixteen |
27 | 114.0 | 109.40 | 16 | sixteen | 16 |
28 | 118.0 | 113.42 | sixteen | sixteen | 16 |
29 | 122.0 | 117.46 | sixteen | 16 | sixteen |
30 | 126.1 | 121.50 | sixteen | 16 | sixteen |
31 | a hundred thirty.2 | one hundred twenty five.54 | sixteen | 16 | twenty |
32 | 134.3 | 129.56 | sixteen | sixteen | 20 |
33 | 138.4 | 133.60 | 16 | 16 | twenty |
34 | 142.6 | 137.64 | sixteen | sixteen | twenty |
35 | 146.7 | 141.68 | 16 | 16 | twenty |
36 | 151.0 | one hundred forty five.72 | 16 | 20 | twenty |
37 | 154.6 | 149.76 | 16 | twenty | twenty |
38 | 158.6 | 153.80 | 16 | twenty | twenty |
39 | 162.7 | 157.83 | 16 | 20 | twenty |
forty | 166.8 | 161.87 | sixteen | twenty | twenty |
forty one | 171.4 | one hundred sixty five.91 | 20 | twenty | twenty five |
forty two | 175.4 | 169.94 | 20 | twenty | twenty five |
forty three | 179.7 | 173.98 | 20 | 20 | twenty five |
44 | 183.8 | 178.02 | 20 | twenty | twenty five |
forty five | 188.0 | 182.07 | twenty | twenty | 25 |
forty six | 192.1 | 186.10 | twenty | 20 | twenty five |
forty seven | 196.2 | a hundred ninety.14 | twenty | twenty | twenty five |
48 | two hundred.3 | 194.18 | twenty | twenty | 25 |
forty nine | 204.3 | 198.22 | 20 | 20 | twenty five |
50 | 208.3 | 202.26 | 20 | twenty | 25 |
fifty one | 212.1 | 206.30 | twenty | twenty five | twenty five |
fifty two | 216.1 | 210.34 | 20 | twenty five | 25 |
53 | 220.2 | 214.37 | twenty | 25 | twenty five |
fifty four | 224.1 | 218.43 | twenty | twenty five | 25 |
fifty five | 228.1 | 222.46 | twenty | twenty five | twenty five |
56 | 232.2 | 226.50 | twenty | 25 | 25 |
57 | 236.4 | 230.54 | 20 | 25 | twenty five |
fifty eight | 240.5 | 234.58 | 20 | 25 | 25 |
59 | 244.5 | 238.62 | twenty | twenty five | twenty five |
60 | 248.6 | 242.66 | twenty | 25 | twenty five |
sixty two | 256.9 | 250.74 | 25 | 25 | twenty five |
sixty four | 265.1 | 258.82 | twenty five | 25 | 25 |
65 | 269.0 | 262.86 | 25 | twenty five | twenty five |
66 | 273.0 | 266.91 | 25 | 25 | twenty five |
sixty eight | 281.0 | 274.99 | twenty five | twenty five | twenty five |
70 | 289.0 | 283.07 | twenty five | 25 | 25 |
seventy two | 297.2 | 291.15 | twenty five | twenty five | 25 |
seventy five | 309.2 | 303.28 | 25 | twenty five | twenty five |
76 | 313.2 | 307.32 | twenty five | twenty five | twenty five |
seventy eight | 321.4 | 315.40 | twenty five | 25 | 25 |
eighty | 329.4 | 323.49 | 25 | 25 | twenty five |
85 | 349.0 | 343.69 | twenty five | twenty five | 25 |
90 | 369.9 | 363.90 | 25 | twenty five | twenty five |
95 | 390.1 | 384.11 | twenty five | 25 | 25 |
a hundred | 410.3 | 404.32 | 25 | 25 | twenty five |
a hundred and ten | 450.7 | 444.74 | 25 | twenty five | twenty five |
114 | 466.9 | 460.91 | twenty five | 25 | 25 |
120 | 491.2 | 485.16 | twenty five | twenty five | twenty five |
125 | 511.3 | 505.37 | 25 | 25 | 25 |
Fundamental Details.
Sort: |
Simplex, Duplex, Triplex |
Sprocket Product: |
3/8″,1/2″,5/8″,3/4″,1″,1.25″,1.fifty”,1.75″,2.00″,2.twenty five”,2.00″,2.25″,2.fifty”, 3″ |
Enamel Quantity: |
nine-one hundred |
Normal: |
ANSI , JIS, DIN, ISO |
Materials: |
1571, 1045, SS304 , SS316 As For every Consumer Ask for. |
Functionality Remedy: |
Carburizing, Substantial Frequency Remedy, Hardening and Tempering, Nitriding |
Surface area Treatment: |
Black of Oxidation, Zincing, Nickelage. |
Characteristic | Fire Resistant, Oil Resistant, Heat Resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, and many others |
Style criterion | ISO DIN ANSI & Customer Drawings |
Software | Industrial transmission products |
Bundle | Wood Circumstance / Container and pallet, or manufactured-to-order |
Certification: |
ISO9001 SGS |
Top quality Inspection: |
Self-check and Last-check out |
Sample: |
ODM&OEM, Trial Buy Obtainable and Welcome |
Edge | High quality first, Services 1st, Aggressive cost, Quickly shipping and delivery |
Supply Time | 10 days for samples. 15 times for official order. |
Set up AND Making use of
The chain spocket, as a travel or deflection for chains, has pockets to hold the chain backlinks with a D-profile CZPT section with flat aspect surfaces parallel to the centre aircraft of the chain links, and outer surfaces at right angles to the chain url centre airplane. The chain links are pressed firmly from the outer surfaces and each and every of the side surfaces by the angled laying surfaces at the base of the pockets, and also the support surfaces of the wheel human body together with the conclude sides of the webs shaped by the major and trailing walls of the pocket.
Discover
When CZPT new chainwheels it is extremely crucial that a new chain is equipped at the same time, and vice versa. Making use of an aged chain with new sprockets, or a new chain with previous sprockets will cause fast dress in.
It is important if you are putting in the chainwheels oneself to have the factory support handbook certain to your design. Our chainwheels are made to be a immediate CZPT for your OEM chainwheels and as these kinds of, the set up must be done in accordance to your versions service guide.
Throughout use a chain will extend (i.e. the pins will put on creating extension of the chain). Making use of a chain which has been stretched more than the over maximum allowance brings about the chain to ride up the tooth of the sprocket. This leads to damage to the guidelines of the chainwheels enamel, as the force transmitted by the chain is transmitted entirely by means of the leading of the tooth, instead than the whole tooth. This outcomes in serious sporting of the chainwheel.
FOR CHAIN STHangZhouRDS
Specifications companies (such as ANSI and ISO) sustain specifications for design and style, dimensions, and interchangeability of transmission chains. For case in point, the subsequent Desk demonstrates data from ANSI normal B29.1-2011 (Precision Energy Transmission Roller Chains, Attachments, and Sprockets) created by the American Society of Mechanical Engineers (ASME). See the references[8][9][10] for additional information.
ASME/ANSI B29.1-2011 Roller Chain Standard SizesSizePitchMaximum Roller DiameterMinimum Ultimate Tensile StrengthMeasuring Load25
ASME/ANSI B29.1-2011 Roller Chain Common Dimensions | ||||
Size | Pitch | Highest Roller Diameter | Bare minimum Greatest Tensile Strength | Measuring Load |
---|---|---|---|---|
25 | .250 in (6.35 mm) | .a hundred thirty in (3.thirty mm) | 780 lb (350 kg) | eighteen lb (8.2 kg) |
35 | .375 in (9.53 mm) | .200 in (5.08 mm) | 1,760 lb (800 kg) | 18 lb (8.2 kg) |
forty one | .500 in (twelve.70 mm) | .306 in (7.77 mm) | one,five hundred lb (680 kg) | eighteen lb (8.2 kg) |
forty | .five hundred in (12.70 mm) | .312 in (7.ninety two mm) | 3,one hundred twenty five lb (1,417 kg) | 31 lb (14 kg) |
fifty | .625 in (fifteen.88 mm) | .400 in (ten.16 mm) | four,880 lb (2,210 kg) | forty nine lb (22 kg) |
60 | .750 in (19.05 mm) | .469 in (eleven.ninety one mm) | seven,030 lb (3,190 kg) | 70 lb (32 kg) |
80 | 1.000 in (25.40 mm) | .625 in (fifteen.88 mm) | 12,five hundred lb (5,seven hundred kg) | 125 lb (fifty seven kg) |
one hundred | one.250 in (31.seventy five mm) | .750 in (19.05 mm) | 19,531 lb (8,859 kg) | 195 lb (88 kg) |
one hundred twenty | one.five hundred in (38.10 mm) | .875 in (22.23 mm) | 28,one hundred twenty five lb (12,757 kg) | 281 lb (127 kg) |
one hundred forty | one.750 in (forty four.forty five mm) | one.000 in (25.40 mm) | 38,280 lb (17,360 kg) | 383 lb (174 kg) |
160 | two.000 in (fifty.eighty mm) | one.125 in (28.fifty eight mm) | fifty,000 lb (23,000 kg) | five hundred lb (230 kg) |
180 | 2.250 in (fifty seven.fifteen mm) | one.460 in (37.08 mm) | 63,280 lb (28,700 kg) | 633 lb (287 kg) |
200 | two.500 in (sixty three.fifty mm) | one.562 in (39.67 mm) | 78,175 lb (35,460 kg) | 781 lb (354 kg) |
240 | 3.000 in (seventy six.20 mm) | one.875 in (forty seven.sixty three mm) | 112,500 lb (51,000 kg) | one,000 lb (450 kg |
For mnemonic functions, underneath is an additional presentation of key proportions from the identical common, expressed in fractions of an inch (which was component of the pondering driving the option of favored numbers in the ANSI normal):
Pitch (inches) | Pitch expressed in eighths |
ANSI regular chain quantity |
Width (inches) |
---|---|---|---|
1⁄four | 2⁄8 | twofive | 1⁄8 |
three⁄eight | three⁄eight | 3five | 3⁄16 |
1⁄two | 4⁄8 | fourone | one⁄four |
one⁄2 | four⁄eight | four | five⁄16 |
5⁄8 | five⁄8 | 5 | 3⁄eight |
3⁄four | 6⁄eight | six | one⁄two |
1 | eight⁄eight | 8 | five⁄8 |
Notes:
one. The pitch is the length among roller centers. The width is the distance in between the hyperlink plates (i.e. marginally far more than the roller width to permit for clearance).
2. The proper-hand digit of the regular denotes 0 = normal chain, 1 = light-weight chain, 5 = rollerless bushing chain.
three. The left-hand digit denotes the quantity of eighths of an inch that make up the pitch.
four. An “H” following the common quantity denotes heavyweight chain. A hyphenated amount subsequent the normal quantity denotes double-strand (2), triple-strand (3), and so on. Thus 60H-3 denotes quantity 60 heavyweight triple-strand chain.
A normal bicycle chain (for derailleur gears) makes use of narrow 1⁄2-inch-pitch chain. The width of the chain is variable, and does not affect the load ability. The far more sprockets at the rear wheel (traditionally 3-6, today 7-twelve sprockets), the narrower the chain. Chains are marketed in accordance to the variety of speeds they are designed to operate with, for instance, “ten pace chain”. Hub gear or one velocity bicycles use 1/2″ x 1/8″ chains, where 1/8″ refers to the greatest thickness of a sprocket that can be employed with the chain.
Normally chains with parallel shaped hyperlinks have an even number of backlinks, with each and every slim hyperlink adopted by a broad 1.Chains built up with a uniform sort of url, narrow at 1 and broad at the other finish, can be created with an odd variety of backlinks, which can be an advantage to adapt to a special chainwheel-length on the other aspect this sort of a chain tends to be not so strong.
Roller chains produced employing ISO common are often referred to as as isochains.
WHY Choose US
one. Dependable Quality Assurance Program
two. Slicing-Edge Personal computer-Controlled CNC Equipment
three. Bespoke Answers from Extremely Seasoned Specialists
four. Customization and OEM Offered for Particular Software
5. Substantial Inventory of Spare Components and Accessories
six. Properly-Designed Around the world Advertising Network
7. Productive Right after-Sale Service Method
The 219 sets of advanced computerized production equipment supply guarantees for substantial merchandise quality. The 167 engineers and specialists with senior skilled titles can style and build items to satisfy the precise needs of consumers, and OEM customizations are also available with us. Our sound worldwide services community can offer consumers with timely right after-sales complex providers.
We are not just a company and supplier, but also an sector specialist. We perform pro-actively with you to offer you specialist suggestions and item suggestions in purchase to end up with a most value effective product obtainable for your certain software. The customers we provide worldwide range from end customers to distributors and OEMs. Our OEM replacements can be substituted anywhere needed and appropriate for both fix and new assemblies.
Roller sprockets are generally employed in industrial and commercial applications to transmit drive to the chain by meshing with rollers on the chain, the enamel of which mate with the inner plates of the chain. A broad assortment of applications gain from these, such as conveyor belts, massive industrial drives, robotics, electrical assembly, and far more.
Ep prefabricated steel sprockets are produced of C1045 steel, induction hardened or warmth-taken care of metal, four hundred – five hundred BHN hardness. Make sure you specify the components you need to have. Except if otherwise asked for, the exterior diameter of the hub should be sufficient to accommodate the required holes and keyways. Keys to these items are not equipped unless requested or put in on the shaft. Break up sprockets for welding or split sprockets for bolts supply an cost-effective way to install sprockets on shafts the place removing of the shaft assembly is prohibited. Numerous measurements of sprockets are geared up with holes, keyways, and set screws. Discs or partly completed sprockets are also stocked. For extended sprockets and idlers, specify the chain dimensions utilised.
Special made in China – replacement parts – in Orumiyeh Iran Stainless Steel Wdhr580 Double Pitch Conveyor Roller Chain with ce certificate top quality low price
We – EPG Group the bigge EPT Chain and agricultural gearbox factory in China with 5 different branches. For more details: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778 0571 88828
Heavy Duty Offset Sidebar Roller Chain
The heavy duty offset sidebar roller chain is designed for drive and traction purposes, and is commonly used on mining equipment, grain processing equipment, as well as equipment sets in steel mills. It is processed with high strength, impact resistance, and wearing resistance, so as to ensure safety in heavy duty applications.
Design and Processing Advantages
1. Made of medium carbon steel, the offset sidebar roller chain undergoes processing steps like heating, bending, as well as cold pressing after annealing.
2. The pin hole is created by impact extrusion, which increases the inner surface smoothness for the hole. Thus, the matching area between the sidebar and the pin is increased, and the pins offer higher protection again EPT heavy loads.
3. The integral heat treatment for the chain plates and rollers ensures high tensile strength. The pins additionally undergo high-frequency induction heating for the surface after integral heat treatment, ensuring high strength, high surface hardness, and wearing resistance as well. The surface carburizing treatment for the bushings or sleeves guarantees high tensile strength, superb surface hardness, and improved impact resistance. These make sure the heavy duty transmission chain has extended service life.
Technical Specifications
Chain No. includes: DC2814 DC4824 DC 0571 DC1037 DC1245 WG781 ETC.
Chain No. | Pitch P (mm) | Inner width of inner link plate b1 (max.) (mm) | Diameter of roller d1 (max.) (mm) | Height of sidebar h2 (max) (mm) | Thickness of sidebar T (mm) | Length of pin L (max.) (mm) | Diameter of pin d2 (max.) (mm) | Tensile strength Q (min.) (KN) | Weight per meter q (kg) |
DC2814 | 88.9 | 38.1 | 44.45 | 63.5 | 14.27 | 118 | 23.81 | 630 | |
DC4824 | 152.4 | 76.2 | 76.2 | 115 | 25.4 | 220 | 42 | 1900 | |
DC 0571 | 114.3 | 50.8 | 57.15 | 76.2 | 14.2 | 133.9 | 27.94 | 760 | |
DC6042C | 152.4 | 76.2 | 76.2 | 101.6 | 19.05 | 186 | 38.1 | 1400 | |
DC1037 | 78.1 | 37 | 31.75 | 43 | 8.7 | 95 | 16.5 | 294 | |
DC1245 | 103.45 | 47.8 | 45.2 | 60 | 14.2 | 128 | 25.4 | 550 | |
DC1538 | 77.9 | 38.1 | 41.4 | 57.2 | 9.7 | 97 | 19.05 | 340 | |
DC4014 | 103.2 | 50.8 | 44.45 | 57.2 | 12.7 | 127.14 | 22.1 | 430 | |
DC W140 | 139.7 | 86 | 65.2 | 90 | 20 | 190 | 37 | 1200 | |
DC3315 | 103.45 | 49.3 | 45.2 | 60 | 14.2 | 132 | 25.4 | 550 | |
DC6065C | 152.4 | 76.2 | 75.92 | 120.65 | 19.05 | 184 | 44.4 | 2268 | |
DC103.2 | 103.2 | 49.2 | 46 | 60 | 13 | 123.2 | 23 | 539 | |
DC1031C | 78.1 | 36.83 | 32 | 38.1 | 8 | 88.2 | 15.77 | 109 | |
DC10199 | 101.6 | 58.7 | 57.15 | 76.2 | 12.7 | 133 | 27.94 | 850 | |
DC13P | 78.1 | 38.1 | 31.75 | 40 | 9.7 | 95 | 16.5 | 250 | |
DC WTG80 | 80 | 38 | 36 | 45 | 10 | 97 | 19.05 | 288 | |
DC4123-A | 103.89 | 49.21 | 50.8 | 69.85 | 14.29 | 129 | 25.4 | 694 | |
DC882 | 66.27 | 28.58 | 22.23 | 28.4 | 6.4 | 67.5 | 11.1 | 115.6 | |
DC3500 | 88.9 | 38.6 | 44.45 | 58 | 12.7 | 113.39 | 22.1 | 559 | |
DC5031 | 127 | 69.9 | 63.5 | 88.9 | 15.88 | 158.26 | 3.55 | 1332.8 | |
DC6042 | 152.4 | 74.6 | 76.2 | 100 | 20 | 182 | 38.1 | 1600 | |
DC1244 | 103.2 | 48 | 44.45 | 55 | 13 | 123.5 | 22 | 476 | |
DC WG103.2H | 103.2 | 49.2 | 46 | 60 | 16 | 137.5 | 24 | 622.3 | |
DC RO3 1/2 | 88.9 | 36.9 | 31.75 | 60 | 13.5 | 117.6 | 22.23 | 556 | |
DC RO3C | 78.1 | 36.9 | 31.75 | 45 | 9.5 | 95.3 | 16.5 | 298.2 | |
2571 | 63.5 | 38.1 | 31.75 | 47.8 | 7.9 | 90.7 | 15.9 | 262 | 14 |
2510 | 78.1 | 31.75 | 36.9 | 40 | 8 | 94.8 | 16 | 271 | 10.7 |
2512 | 77.9 | 39.6 | 41.28 | 57 | 9.7 | 103.4 | 19.08 | 378 | 18 |
2814 | 88.9 | 38.1 | 44.4 | 60.5 | 12.7 | 117.6 | 22.25 | 516 | 25 |
3315 | 103.45 | 49.3 | 45.24 | 63.5 | 14.2 | 134.6 | 23.85 | 596 | 27 |
3618 | 114.3 | 52.3 | 57.15 | 79.2 | 14.2 | 141.2 | 27.97 | 814 | 38 |
4571 | 127 | 69.9 | 63.5 | 91.9 | 15.7 | 168.1 | 31.78 | 1054 | 52 |
4824 | 152.4 | 76.2 | 76.2 | 104.6 | 19 | 187.5 | 38.13 | 1521 | 68 |
WG/WB series | |||||||||
WG781 | 78.18 | 38.1 | 33 | 45 | 10 | 97 | 17 | 313.6 | 16 |
WG103 | 103.2 | 49.2 | 46 | 60 | 13 | 125.5 | 23 | 539 | 26 |
WG140 | 140 | 80 | 65 | 90 | 20 | 187 | 35 | 1176 | 59.2 |
WB9525 | 95.25 | 39 | 45 | 65 | 16 | 124 | 23 | 635 | 22.2 |
WB7900 | 79 | 39 | 31.5 | 54 | 9.5 | 93.5 | 18.5 | 381 | 12.8 |
WB7938 | 79.38 | 41.2 | 40 | 57.2 | 9.5 | 100 | 19.5 | 509 | 18.7 |
WB238 | 88.9 | 36.8 | 44.4 | 57.2 | 12.7 | 113.4 | 22.15 | 501.4 | 25.4 |
WB1207 | 127 | 68.3 | 63.5 | 88.9 | 15.7 | 158.3 | 31.75 | 1044 | 53.1 |
Why Choose EPT ?
1.HangZhou Xihu (We EPT Lake) Dis.wu chain transmission manufacturing co.,Ltd is a professional manufacture of chains,and is the member unit of China National technical committee for standardization for china transmission,
2.we occupied an area over 100 thousand sqm,owned standard workshops over 30 thousands sqm and over 300sets of professional equipments to produce chains in large-scale as well as complete inspection and te EPT devices.
3.we passed through the authentications of ISO9001:2000 international quality system and ISO14001 environmental management system .
4,we have 75% of products which are exported to Europe,America,Japan , Southea EPT Asia ,and so on,
5.More than 10years factory experience,Nearly all the parts are produced by our own factory,therefor we can control the co EPT and quality.
Choose EPT ,you mean choosed High quality , competitive price,perfect service,
wish we will promote business as well as friendship!
The use of original equipment manufacturer’s (OEM) part numbers or trademarks , e.g. CASE® and John Deere® are for reference purposes only and for indicating product use and compatibility. Our company and the listed replacement parts contained herein are not sponsored, approved, or manufactured by the OEM.